Related Manuals for DTE CoolMaster K1 Series
Summary of Contents for DTE CoolMaster K1 Series
- Page 1 Title: CoolMaster K1 Series Document: Operating manual Company: Dutch Thermal Engineering n.v. Revision no.: Language:...
-
Page 2: Table Of Contents
P&ID ..................................... 39 ➢ Parts list ..................................39 ➢ Electrical diagram ................................ 39 ➢ User manual thermostat .............................. 39 ➢ Safety data sheet refrigerant ............................39 ➢ Other .................................... 39 Revision no.: D Operating manual - CoolMaster K1 Series Page 2... -
Page 3: 7011 Ex Gaanderen
Finally, this manual is a personal and confidential communication to the user. No part of this publication may be reproduced, copied, altered or transmitted in any form or in any manner whatsoever without written permission from Dutch Thermal Engineering n.v. Revision no.: D Operating manual - CoolMaster K1 Series Page 3... -
Page 4: Declaration Of Conformity
The following (parts of) national technical standards and specifications are used: Regulation EU 517/2014. Made in Gaanderen on 12-12-2018 …………………………. F.G.R. Geerdink General Manager *This is an example, the original declaration will delivered with the machine! Revision no.: D Operating manual - CoolMaster K1 Series Page 4... - Page 5 The following (parts of) national technical standards and specifications are used: Regulation EU 517/2014. Made in Gaanderen on 12-12-2018 …………………………. F.G.R. Geerdink General Manager *This is an example, the original declaration will delivered with the machine! Revision no.: D Operating manual - CoolMaster K1 Series Page 5...
-
Page 6: Safety Instructions And Warnings
Appendix 13.5. This user’s manual was written for types similar to DTE CoolMaster (K) type machines. Therefore certain topics may not apply to your machine. For the same reason, the images may differ slightly from how your machine actually looks. -
Page 7: Water Draining, Packing, Transport And Storage Instructions Of Dte Installations
. d t e . e u 3.1 Water draining, packing, transport and storage instructions of DTE installations. These actions are general and have to been carried out, of course, if applicable for the application by qualified personal! 3.1.1 Draining water from the machine... -
Page 8: Correct Applications
Attention! Not following these instruction can cause big damage to the machine. 3.3 Application area CAUTION! Application is prohibited: In explosive atmospheres. In environments with hazardous oils, acids, gases, fumes, substances, radiation, etc. Corrosive environment. Revision no.: D Operating manual - CoolMaster K1 Series Page 8... -
Page 9: General Description
Is built for perfect cooling in closed industrial process water systems. CoolMaster sample drawing*: *The machine drawing is sent separately as an attachment with the correct dimensions and connections! Revision no.: D Operating manual - CoolMaster K1 Series Page 9... - Page 10 Removable cover NOTE: POSITION THE COVER (I) BEFORE SWITCHING ON THE MACHINE! Fixing bolts cover Air grille outgoing condenser air Rubber legs Sight glass Maximum water level Minimum water level Revision no.: D Operating manual - CoolMaster K1 Series Page 10...
-
Page 11: Identification
L = Thermostat Temperature range M = Maximum pressure N = Compressor lubrication O = Compressor oil volume P = Built Q = Weight R = Cooling capacity Figure 4.1 Revision no.: D Operating manual - CoolMaster K1 Series Page 11... -
Page 12: Commissioning
WARNING! The diameter of the pipes/hoses must at least match with the connections on the CoolMaster. The hoses must be reinforced with braided fibre to prevent kinking the hose. Revision no.: D Operating manual - CoolMaster K1 Series Page 12... -
Page 13: Connecting Cooling Water Pipes
(A) and T-piece (central section), See appendix §13.1 2. Connect (D1) to a water tap if you wish to fill automatically. Ball valves are not supplied as standard Revision no.: D Operating manual - CoolMaster K1 Series Page 13... -
Page 14: Connecting Overflow Pipe
The maximum voltage deviation is +6% and –10% from the voltage indicated on the type plate. 5.4 Connecting external contacts Also connect the electrical cables for the external contact(s). See for supplied electrical diagram. Revision no.: D Operating manual - CoolMaster K1 Series Page 14... -
Page 15: Water Quality
You must check the water regularly. The minimum filling pressure must be 2,5 bar. See Appendix §13.2 for extra information. See Appendix §13.3 for directive water quality. Revision no.: D Operating manual - CoolMaster K1 Series Page 15... -
Page 16: Filling Of (External) Pipes And Systems Coolmaster (K)
2. Manual fill (D2). External systems must be filled via an external filling point. See chapter §5.6 for instructions. WARNING! To add any chemicals or other substances, please consult the supplier. Revision no.: D Operating manual - CoolMaster K1 Series Page 16... -
Page 17: Deaerating
This machine is fitted with a bypass and will therefore automatically be deaerated. WARNING! Ensure the compressor is disabled when starting up for the first time! By starting the pump the system automatically be deaerated. Revision no.: D Operating manual - CoolMaster K1 Series Page 17... -
Page 18: Setting Thermostat
WARNING! This machine is equipped with a bypass, which is erected between water supply and water return pipe inside the CoolMaster. The minimum flow is already factory defined and may not be hanged! The CoolMaster is now ready for use. Revision no.: D Operating manual - CoolMaster K1 Series Page 18... -
Page 19: Commissioning After Long Standstill
CAUTION! BEFORE OPENING MACHINE, ALWAYS ENSURE POWER SUPPLY IS COMPLETELY DISCONNECTED! DTE uses renowned components in her products, which will reduce the chance of failure of a machine. This also applies to the water pump. These pumps are made with a stainless steel fan, a high quality pump house and a “Mechanical seal”... -
Page 20: Fault Analysis
6.2. See: chapter 5.10 6.3. Faulty security 6.3. Check components 7. Shortage of refrigerant 7.1. Leak in the refrigerant system 7.1. Check the refrigerant system for leakage and repair Revision no.: D Operating manual - CoolMaster K1 Series Page 20... -
Page 21: Minimum Inspection-Interval Scheme
50 – 500 ton CO2-equivalent: > 500 ton CO2-equivalent * : * automatic leak detection mandatory CO2 equivalent content is stated on the nameplate and corresponding P&ID. Revision no.: D Operating manual - CoolMaster K1 Series Page 21... -
Page 22: Cleaning Of The Machine
Then rub the machine dry with a soft, dry cloth. Unless explicitly stated otherwise the machine must not be cleaned with a high-pressure cleaner and/or other powerful water jets! Revision no.: D Operating manual - CoolMaster K1 Series Page 22... -
Page 23: Checks
User manual Authority (competent bodies, policy, regulation etc.) Conditions of parts (exposure and/or corrosion) Results of previous inspections The manufacturer recommends a minimum inspection interval as given in chapter (§7) Revision no.: D Operating manual - CoolMaster K1 Series Page 23... -
Page 24: Service
“P&ID” and the relevant safety data sheet. Removal of the CoolMaster must be carried out in accordance with local or national legislation. Contact your government for instructions. Revision no.: D Operating manual - CoolMaster K1 Series Page 24... -
Page 25: Appendix
T h e N e t h e r l a n d s Phone : +31(0)315-328311 ….Heat Recovery E-mail : info@dte.eu w w w . d t e . e u Appendix Revision no.: D Operating manual - CoolMaster K1 Series Page 25... -
Page 26: Connection Diagram Filling The System
T h e N e t h e r l a n d s Phone : +31(0)315-328311 ….Heat Recovery E-mail : info@dte.eu w w w . d t e . e u 13.1 Connection diagram filling the system Figure 13.1 Revision no.: D Operating manual - CoolMaster K1 Series Page 26... -
Page 27: Water Treatment
Specific water treatment should be used if one or more values cannot be maintained or achieved. Water treatment products can be used for a wide variety of applications in this case. DTE has a water treatment in the form of PollutionMaster. -
Page 28: Guideline For Water Quality In Dte Installations
. d t e . e u 13.3 Guideline for water quality in DTE installations Water quality for use in all DTE installations is prescribed in this general guideline. Water quality used in DTE installations should meet this standard at all times. -
Page 29: User Manual Thermostat (If Applicable)
‘’Err’’ Memory reading error ‘’Erp’’ Probe error, not viewed in display ‘’Eri’’ Internal parameter error. In this case, enter the above DTE-configuration ‘’ALH’’ - High temperature alarm ‘’ALL’’ - Low temperature alarm (temperature is 5 degrees lower then ‘’SET”) ‘’ALE’’ - External alarm ‘’AEL’’... -
Page 30: Safety Information Sheets
Prevent skin contact, wear gloves Inhaling Ventilation, wear breathing protection if limit is exceeded Environmental precautions/cleaning methods Cleaning/waste If possible, recover or re-use, or dispose of waste in accordance with the applicable legislation. Revision no.: D Operating manual - CoolMaster K1 Series Page 30... - Page 31 As a standard temperature and standard pressure 20 °C and 1 atm. (=103,325 kPa) apply unless stated otherwise Other details Anti-freeze 10. STABILITY AND REACTIVITY Reactivity Dangerous reactions: with caustic potash and caustic soda (T<200 C), oxidizing substances Stability Stable under normal circumstances Preventative measures Revision no.: D Operating manual - CoolMaster K1 Series Page 31...
- Page 32 MFAG no. Road ADR/VLG Water ADN(R) IMDG Rail RID/VSG IATA/ICAO 15. INFORMATION WITH REGARD TO REGULATION Chem. Identity MONOPROPYLENE GLYCOL USP EC no. Contains Safety datasheet (VIB) according NEN-ISO 11014:2009 Revision no.: D Operating manual - CoolMaster K1 Series Page 32...
- Page 33 It is the duty of the user to use this product with care and to comply with the applicable laws and regulations. Revision no.: D Operating manual - CoolMaster K1 Series Page 33...
- Page 34 Remove contaminated clothing and follow first aid measures Environmental measures Dam in spilt product and carefully vacuum it up, clear it up. Absorb it with absorption grains Cleaning methods Remove residuals with water Revision no.: D Operating manual - CoolMaster K1 Series Page 34...
- Page 35 Other details Anti-freeze 10. STABILITY AND REACTIVITY Circumstances to be avoided Keep separate from food Substances to be avoided Reacts strongly with oxidation agents and oxidising acids. Hazardous degradation products Revision no.: D Operating manual - CoolMaster K1 Series Page 35...
- Page 36 Class TEC no. MFAG no. Road ADR/VLG Water ADN(R) IMDG Rail RID/VSG IATA/ICAO 15. INFORMATION WITH REGARD TO REGULATION Chem. Identity MONO ETHYLENE GLYCOL EC no. Contains Revision no.: D Operating manual - CoolMaster K1 Series Page 36...
- Page 37 It is the duty of the user to use this product with care and to comply with the applicable laws and regulations. Revision no.: D Operating manual - CoolMaster K1 Series Page 37...
-
Page 38: Comments
T h e N e t h e r l a n d s Phone : +31(0)315-328311 ….Heat Recovery E-mail : info@dte.eu w w w . d t e . e u 13.6 Comments Revision no.: D Operating manual - CoolMaster K1 Series Page 38... -
Page 39: Technical Information
➢ Parts list ➢ Electrical diagram ➢ User manual thermostat ➢ Safety data sheet refrigerant ➢ Other *Technical information is sent as an attachment to the technical operating instructions! Revision no.: D Operating manual - CoolMaster K1 Series Page 39...
Need help?
Do you have a question about the CoolMaster K1 Series and is the answer not in the manual?
Questions and answers