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Bristol A Series Installation And Service Instructions Manual

Bristol A Series Installation And Service Instructions Manual

Refrigerationair conditioning/heat pump compressors

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Summary of Contents for Bristol A Series

  • Page 2 WARNING: Read all procedures and warnings prior to performing maintenance! For your safety, it is essential that you use properly sized and operating test equipment. WARNING: Air conditioning and refrigeration systems are pressurized; hazards could exist resulting in personal injury. It is therefore recommended that the following steps for troubleshooting, removal and installation of the hermetic compressor be performed by qualified experienced personnel only.
  • Page 3: Very Important

    VERIFY PROPER APPLICATION. Verify that the compressor being replaced and the Bristol compressor have a like capacity for the refrigerant being used and that the voltage and frequency characteristics are the same.
  • Page 4 INSTALL FILTER DRIERS. Bristol Compressors recommends the use of new adequately sized liquid and suc- tion line driers anytime a compressor is replaced. If the new compressor is to be used to replace a compressor with a burned motor, the use of a high acid neutralizing filter drier is recommended.
  • Page 5 CHECK THE ELECTRICAL SYSTEM. While the system is evacuating, connect the electrical leads to the com- pressor terminals. Verify that the electrical system is wired according to the unit’s manufacturer and Bristol’s wir- ing diagram on page 9. Verify that the electrical components match those specified on the compressor electrical data sheet on pages 14 through 30.
  • Page 6 NOTE: Assure voltage to compressor does not drop below minimum allowable voltage (eg. 197 volts for NOTE: Assure voltage to compressor does not drop below minimum allowable voltage (eg. 197 volts for NOTE: Assure voltage to compressor does not drop below minimum allowable voltage (eg. 197 volts for NOTE: Assure voltage to compressor does not drop below minimum allowable voltage (eg.
  • Page 7 VERIFY SYSTEM WILL NOT ALLOW LIQUID FLOODBACK. VERIFY SYSTEM WILL NOT ALLOW LIQUID FLOODBACK. VERIFY SYSTEM WILL NOT ALLOW LIQUID FLOODBACK. VERIFY SYSTEM WILL NOT ALLOW LIQUID FLOODBACK. HEAT PUMP STEP 1: Operate system in the heating mode with outdoor fan disconnected. STEP 2: Run system until the designed winter condition in your area is reached (may need to cover coil for this test).
  • Page 8 CHECK FILTER DRIERS FOR CONTAMINATION. Suction Line Filter: If internal contamination is heavy, the suction line filter drier may become clogged and ineffective. Check the pressure drop across the filter drier after approximately 8 hours running time and, if it exceeds 2 psig, replace. Liquid Line Filter: Always replace the original equipment liquid line filter drier(s).
  • Page 9: Single Phase Wiring Diagrams

    SINGLE PHASE WIRING DIAGRAMS SINGLE PHASE WIRING DIAGRAMS SINGLE PHASE WIRING DIAGRAMS SINGLE PHASE WIRING DIAGRAMS START ASSIST—CAPACITOR START/CAPACITOR RUN (CSCR) Use this diagram on systems with expansion valve and systems that do not allow pressure equalization prior to compressor start. NOTE: WHEN CRANKCASE HEATER IS USED, CONNECT TO INCOMING POWER LINE SO THAT HEATER IS ENERGIZED CONTINUOUSLY.
  • Page 10 (H2*J**B). These “Bleed” compressors are designed to internally equalize by utilizing an external check valve in conjunction with a non-bleed type TXV. Bristol recommends the check valve to be installed on the compressor’s discharge connector tube (or as close as possible) in order to minimize pressure equalization time across the compressor valves.
  • Page 11 The required time for internal compressor equalization depends on the specific pressure differential when the compressor cycles off. To assure pressure equalization, Bristol Compres- sors recommends a minimum of five minute anti-short-cycle delay. However, if muffler with integral check valve combinations with larger volumes than noted in Table 4 are employed, a longer time delay may be needed to assure equalized pressure at start up.
  • Page 12 .50 / 1.3 35 / 573.5 TABLE 4 EXTERNAL MUFFLER WITH INTEGRAL CHECK VALVE (for use only with round housing compressors with bleed) Manufacturer Inlet and Internal Free Bristol Part Muffler OD Length Manufacturer Material Part Outlet ID Volume Number...
  • Page 13: Important Notes

    • If components other than those recommended in Tables 2, 3 and 4 are utilized, Bristol advises the use of a high quality, non-positional check valve designed for near-zero leak rates. The muffler and check valve must be UL/CSA certified for use as high side components for the intended refrigerant application.
  • Page 14 REFRIGERATION/AIR CONDITIONING AND HEAT PUMP ELECTRICAL COMPONENTS PARTS FOR SINGLE PHASE COMPRESSORS H20J SERIES 60 Hz Voltage Capacitors Potential Relays Compressor Phase Start Mars µfd/Volts µfd/Volts Model Number 3ARR3 6-Pak PTCR Starter H20J153ABC 230/208-1-60 30/370 145-175/250 16048 Optional H20J173ABC 230/208-1-60 30/370 145-175/250 16048...
  • Page 15 H22A SERIES 60 Hz Voltage Capacitors Potential Relays Compressor Phase Start Mars µfd/Volts µfd/Volts Model Number 3ARR3 6-Pak PTCR Starter H22A503ABC 230/208-1-60 40/440 135-155/330 16047 Optional H22A543ABC 230/208-1-60 40/440 135-155/330 16047 Optional H22A583ABC 230/208-1-60 40/440 135-155/330 16047 Optional H22A623ABC 230/208-1-60 40/440 135-155/330 16047...
  • Page 16 H23A SERIES 50 Hz Voltage Capacitors Potential Relays Compressor Phase Start Mars µfd/Volts µfd/Volts Model Number 3ARR3 6-Pak PTCR Starter H23A263ABH 220/240-1-50 35/370 145-175/250 10AS Optional H23A283ABK 220/240-1-50 35/370 145-175/250 10AS Optional H23A303ABH 220/240-1-50 35/370 145-175/250 10AS Optional H23A323ABH 220/240-1-50 40/370 145-175/250 10AT...
  • Page 17 H23B SERIES 50 Hz (Continued from Previous Page) Voltage Capacitors Potential Relays Compressor Phase Start Mars µfd/Volts µfd/Volts Model Number 3ARR3 6-Pak PTCR Starter H23B283ABH 220/240-1-50 35/370 88-108/250 24AP Optional H23B28QABH 220/240-1-50 35/370 88-108/250 24AP Optional H23B28SABH 220/240-1-50 40/370 145-175/250 16067 Optional H23B303ABK...
  • Page 18 H24B SERIES 60 Hz Capacitors Potential Relays Voltage Start Mars Compressor Phase PTCR µfd/Volts µfd/Volts Model Number 3ARR3 6-Pak Starter H24B13QABCA 230/208-1-60 15/370 88-108/250 16049 Optional H24B13QABCB 230/208-1-60 15/370 88-108/250 16049 Optional H28A SERIES 50 Hz Voltage Capacitors Potential Relays Compressor Phase Start...
  • Page 19 H29B SERIES 50 Hz Voltage Capacitors Potential Relays Compressor Phase Start Mars µfd/Volts µfd/Volts Model Number 3ARR3 6-Pak PTCR Starter H29B17UABH 220/240-1-50 30/370 145-175/250 16067 Optional H29B18UABH 220/240-1-50 30/370 145-175/250 16067 Optional H29B20UABH 220/240-1-50 35/370 145-175/250 Optional H29B22UABH 220/240-1-50 35/370 145-175/250 Optional H29B24UABH...
  • Page 20 H2EB SERIES 50 Hz Capacitors Potential Relays Voltage Mars Start Compressor Phase PTCR Starter fd/Volts fd/Volts 3ARR3 Model Number 6-Pak H2EB153ABK 220/240-1-50 25/370 88-108/250 10AU Optional H2EB17SABK 220/240-1-50 25/370 88-108/250 25AS Optional H2EB193ABK 220/240-1-50 25/370 88-108/250 25AS Optional H2EB223ABK 220/240-1-50 35/370 145-175/250 10AT...
  • Page 21 H71J SERIES 50 Hz Voltage Capacitors Potential Relays Compressor Phase Start Mars µfd/Volts µfd/Volts Model Number 3ARR3 6-Pak PTCR Starter H71J193ABH 220/240-1-50 35/370 145-175/330 24AV Optional H71J193ABK 220/240-1-50 35/370 145-175/330 24AV Optional H71J223ABK 220/240-1-50 35/370 145-175/330 Optional H71J273ABK 220/240-1-50 45/370 161-193/250 Optional H71J323ABK...
  • Page 22 H78A SERIES 50 Hz Voltage Capacitors Potential Relays Compressor Phase Start Mars µfd/Volts µfd/Volts Model Number 3ARR3 6-Pak PTCR Starter H78A423ABK 220/240-1-50 55/370 145-175/250 16072 Optional H79B SERIES 50 Hz Voltage Capacitors Potential Relays Compressor Phase Start Mars µfd/Volts µfd/Volts Model Number 3ARR3 6-Pak...
  • Page 23 H81J SERIES 60 Hz Voltage Capacitors Potential Relays Compressor Phase Start Mars µfd/Volts µfd/Volts Model Number 3ARR3 6-Pak PTCR Starter H81J22BABC 230/208-1-60 35/370 145-175/330 16068 Optional H81J283ABC 230/208-1-60 40/370 189-227/330 16083 Optional H81J28BABC 230/208-1-60 40/370 189-227/330 16083 Optional H81J313ABC 230/208-1-60 40/370 243-292/330 16068...
  • Page 24 H82J SERIES 60 Hz (Continued from Previous Page) Voltage Capacitors Potential Relays Compressor Phase Start Mars µfd/Volts µfd/Volts Model Number 3ARR3 6-Pak PTCR Starter H82J303ABC 230/208-1-60 45/370 189-227/250 16068 Optional H82J323ABC 230/208-1-60 45/370 189-227/250 16068 Optional H82J32BABC 230/208-1-60 45/370 189-227/250 16068 Optional H82J32BABH...
  • Page 25 MEDIUM TEMPERATURE REFRIGERATION 50 Hz Voltage Capacitors Potential Relays Compressor Phase HP (NOM) Start Mars µfd/Volts µfd/Volts Model Number 3ARR3 6-Pak PTCR Starter M63B123BBK 1-1/2 220/240-1-50 25/370 125-145/250 M63B153BBK 2-1/2 220/240-1-50 30/370 161-193/250 M63B203BBK 2-3/4 220/240-1-50 35/370 189-227/250 10AU M63B872BBK 220/240-1-50 25/370 145-175/250...
  • Page 26 Page 26...
  • Page 27 Page 27...
  • Page 28 PRESSURE-TEMPERATURE RELATION CHART TEMPERATURE °F TEMPERATURE °F R404A R-407C R404A R-407C Saturated Saturated Saturated Saturated Saturated Saturated PSIG R-22 R-502 R-12 134a Vap/Liq. Vapor Liquid PSIG R-22 R-502 R-12 134a Vap/Liq. Vapor Liquid -41.0 -54.0 34.9 23.4 -39.5 -52.6 36.4 24.9 -38.1 37.8...
  • Page 29 PED LABEL INFORMATION PED LABEL INFORMATION PED LABEL INFORMATION PED LABEL INFORMATION Explanation of the European Pressure Equipment Directive (PED) label information Explanation of the European Pressure Equipment Directive (PED) label information Explanation of the European Pressure Equipment Directive (PED) label information Explanation of the European Pressure Equipment Directive (PED) label information (if the compressor is PED (if the compressor is PED...
  • Page 30 6 = R404A 9 = R407C, R22 (High Temp), R404A (Medium Temp)* *Compressors in this series may be applied with additional refrigerants. Please contact your Bristol Compressors account representative for details. Refrigeration Application....H = High Temperature R = Designed for Use with Multiple Refrigerants L = Low Temperature T = High Temperature (2 Capacities/2 or 4 Cylinders) –...
  • Page 31 200022 EN Release 097X01 EN Revision W12101 Supersedes EN U27003 11/12 Page 31...

This manual is also suitable for:

B seriesJ series