Related Manuals for SprayEZ SPRAYEZ-3000
Summary of Contents for SprayEZ SPRAYEZ-3000
- Page 1 SPRAYEZ-3000 Polyurethane Proportioner User Manual SPRAYEZ-3000 POLYURETHANE SPRAY MACHINE USER MANUAL Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. Standard Technical Parameters,...
- Page 2 SPRAYEZ-3000 Polyurethane Proportioner User Manual READ ME FRIST, IT IS VERY IMPORTANT: Never mix ISO and POLY pumps/hoses Add Throat seal liquid (TSL) into the TSL cup before use, if there is no TSL, you can not use the machine. Check TSL before each use of the machine;...
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Page 3: Table Of Contents
SPRAYEZ-3000 Polyurethane Proportioner User Manual Contents 1. Warnings ....................4 2. Important Two-Component Material Information ......8 3. Flow Charts of Raw Material ............10 4. System Installation ................ 11 5. System Operation ................18 6. Check for Fluid Flow System and Equipment Problems ....22... -
Page 5: Warnings
SPRAYEZ-3000 Polyurethane Proportioner User Manual 1. Warnings The following warnings are for setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers procedure-specific risk. Refer back these warnings. - Page 6 SPRAYEZ-3000 Polyurethane Proportioner User Manual WARNING SKIN INJECTION HAZARD High-pressure fluid from gun, hose leak, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate treatment.
- Page 7 SPRAYEZ-3000 Polyurethane Proportioner User Manual WARNING PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.
- Page 8 SPRAYEZ-3000 Polyurethane Proportioner User Manual WARNING MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual.
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Page 9: Important Two-Component Material Information
SPRAYEZ-3000 Polyurethane Proportioner User Manual 2. Important Two-Component Material Information Isocyanate Conditions • Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates. • Read material manufacturer’s warnings and material MSDS to know specific hazards and precautions related to isocyanates. - Page 10 SPRAYEZ-3000 Polyurethane Proportioner User Manual Keep Components A and B Separate Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (isocyanate) and component B (resin) parts.
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Page 11: Flow Charts Of Raw Material
SPRAYEZ-3000 Polyurethane Proportioner User Manual 3. Flow Charts of Raw Material... -
Page 12: System Installation
SPRAYEZ-3000 Polyurethane Proportioner User Manual 4.1 Installation of air supply system: 1. Connect main air line from air compressor to the main air inlet, 2. Connect the air line in heated hose to mainframe, 3. Connect air lines from mainframe to transfer pumps. - Page 13 SPRAYEZ-3000 Polyurethane Proportioner User Manual current air pressure is displayed. Air pressure regulator for transfer pumps: Used to adjust two transfer pumps air pressure, pull the knob to adjust the air pressure, “+” to increase the air pressure, “-” to reduce the air compressor, press the knob to lock...
- Page 14 SPRAYEZ-3000 Polyurethane Proportioner User Manual 1. Installation of transfer pump system: Open the drum put in the material transfer pump slowly till to the bottom. Figure (3) Connect the transfer pump hose and the booster pump entrance of the mainframe...
- Page 15 SPRAYEZ-3000 Polyurethane Proportioner User Manual 5 ft whip 50 ft heated hose Figure (4) 4.3 Installation of heating hose Connect the heated hose to the mainframe and spray gun respectively. See figure (4). Connect one of the heated hose power wire to the 0v tap and connect the other wire to...
- Page 16 SPRAYEZ-3000 Polyurethane Proportioner User Manual 50 ft heated hose Figure (5) 4.4 The connection and requirement of power source Connect the power line from the mainframe to single-phase 220V 50 amp power. WARNING Installing this equipment requires access to parts which may cause electric shock or other serious injury if work is not performed properly.
- Page 17 SPRAYEZ-3000 Polyurethane Proportioner User Manual Main Switch for Heater: The heater power switch controls the A and B heater power. Press this button and the A, B temperature controller will display. Hose Switch: The hose switch controls the heated hose power. Press this button and the hose temperature controller will display.
- Page 18 SPRAYEZ-3000 Polyurethane Proportioner User Manual Figure (8) 4.7 Air Motor Heater Switch In order to prevent the air motor from freezing in cold winter, the air motor has a heating band, the switch for air motor heater is in the electrical box, if do not use air motor heater, you can turn it off.
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Page 19: System Operation
SPRAYEZ-3000 Polyurethane Proportioner User Manual 5. System Operation 5.1 Check these items before operating 1. Make sure the TSL container is 4/5 full to prevent the ISO chemical in the booster pump from crystallizing. The supply line (Coarser line) should in the cup 1/3 position, return line (Finer line) in the bottom of the cup. - Page 20 SPRAYEZ-3000 Polyurethane Proportioner User Manual NOTICE Proper system setup, startup, and shutdown procedures are critical to electrical equipment reliability. Failure to follow safety procedures will cause voltage fluctuations that can damage electrical equipment and void the warranty. WARNING Do not operate this machine without all covers and shrouds in place.
- Page 21 SPRAYEZ-3000 Polyurethane Proportioner User Manual 5.3 Daily shutdown steps NOTICE Put the reset/work transfer switch to the reset every time you shutdown, this will keep the pump shaft from being exposed to air 1. Press Main Switch for Heater button, shut down the heated system, 2.
- Page 22 SPRAYEZ-3000 Polyurethane Proportioner User Manual 5.4 Daily maintenance Check the quantity and color of the TSL in the TSL cup. Change the TSL fluid if discolored. NOTICE You need to change the seal element if the grease in the oil cup discolors in a short time.
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Page 23: Check For Fluid Flow System And Equipment Problems
SPRAYEZ-3000 Polyurethane Proportioner User Manual 6. Check for Fluid Flow System and Equipment Problems You must know the following items as a qualified operator: 1. What does the normal raw material look like? 2. How to operate the equipment. 3. How to circulate the raw material in the machine. - Page 24 SPRAYEZ-3000 Polyurethane Proportioner User Manual...
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Page 25: Drawings
SPRAYEZ-3000 Polyurethane Proportioner User Manual Circuit Diagram (Single-phase 220V) - Page 26 SPRAYEZ-3000 Polyurethane Proportioner User Manual Booster Pump Decomposition Diagram...
- Page 27 SPRAYEZ-3000 Polyurethane Proportioner User Manual SPRAY EQUIPMENT AND COATINGS EQUIPMENT WARRANTY SPRAY EQUIPMENT AND COATINGS, INC. WARRANTS ALL EQUIPMENT BEARING ITS NAME TO BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP ON THE DATE OF SALE TO THE ORIGINAL PURCHASER FOR USE. WITH THE EXCEPTION AF ANY SPECIAL, EXTENDED, OR LIMITED WARRANTY PUBLISHED BY SPRAY EQUIPMENT AND COATINGS, INC.
- Page 28 SPRAYEZ-3000 Polyurethane Proportioner User Manual SPRAY EQUIPMENT AND COATINGS, INC. SOLE OBLIGATION AND BUYER’S SOLE REMEDY FOR ANY BREACH OF WARRANTY SHALL BE AS SET FORTH ABOVE. THE BUYER AGREES THAT NO OTHER REMEDY (INCLUDING, BUT NOT LIMITED TO, INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL LOSS) SHALL BE AVAILABLE.
- Page 29 SPRAYEZ-3000 Polyurethane Proportioner User Manual NOTE...
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