Summary of Contents for ATI Technologies 39-0038
- Page 1 Innovation In and Out of Parlour Remote Vacuum Sensor and Variable Speed Vacuum Pump Control Manual Version - 1.0 Date - June 2016 Part Number - 39-0038...
-
Page 2: Table Of Contents
Innovation In and Out of Parlour Index Manual Version......................About the Remote Vacuum Sensor................... 4 Installing the Remote Vacuum Sensor................Good Practice During the Installation................6 Remote Vacuum Sensor Control Wiring Connections............Wiring up the Yaskawa V1000 Inverter Drive..............Inverter Drive 3 Phase Box Wiring.................. Connecting the Remote Vacuum Sensor to Variable Speed Vacuum Pumps...... -
Page 3: Manual Version
Innovation In and Out of Parlour Manual Versions Version 1.0 - June 2016............First Version of Manual (Software v2.00) 3 | Remote Vacuum Sensor Manual | v1.0... -
Page 4: About The Remote Vacuum Sensor
Innovation In and Out of Parlour About the Remote Vacuum Sensor The Remote Vacuum Sensor from ATL is a simple and easy to use variable speed vacuum pump controller and digital vacuum gauge. It provides more consistent and efficient vacuum levels during milking and washing. -
Page 5: Installing The Remote Vacuum Sensor
Innovation In and Out of Parlour Installing the Remote Vacuum Sensor Control Unit and Variable Speed Vacuum Pump Control System The ATL variable speed vacuum pump system consists of a remote vacuum sensor control unit, the variable speed vacuum pump inverter drive unit and the vacuum pump and motor unit. All of the controls should be mounted on the wall. -
Page 6: Good Practice During The Installation
Innovation In and Out of Parlour Good Practice During the Installation A separate mains supply and earth running directly from the consumer meter is essential. Avoid routing the mains cable to the power supply close to other supplies especially those providing intermittent current motors that are starting and stopping continually or high power heaters with thermostatic control. -
Page 7: Remote Vacuum Sensor Control Wiring Connections
Innovation In and Out of Parlour Remote Vacuum Sensor Control Wiring Connections The remote vacuum sensor control wiring connections are shown in the diagram and corresponding table below. The control comes with one 4 port gland and one 6mm vacuum connection. The 4 port gland can take a maximum cable OD of 6.5mm. - Page 8 Innovation In and Out of Parlour Remote Vacuum Sensor Control Wiring Connections - Continued Connects To Number Cable Specification Milk Input +Ve 1mm CSA Milk Input -Ve 1mm CSA Wash Input +Ve 1mm CSA Wash Input -Ve 1mm CSA Cat 5e M2Bus Connection Cat 5e Cables provided by ATL Cat 5e M2Bus Connection Cat 5e Cables provided by ATL...
-
Page 9: Wiring Up The Yaskawa V1000 Inverter Drive
Innovation In and Out of Parlour Wiring up the Yaskawa V1000 Inverter Drive DANGER: Electrical Shock Hazard: DO NOT CONNECT OR DISCONNECT WIRING WHILE THE POWER IS ON Failure to comply will result in death or serious injury. WARNING: Electrical Shock Hazard: Do not operate equipment with covers removed. - Page 10 Innovation In and Out of Parlour Wiring up the Yaskawa V1000 Inverter Drive NOTICE: Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards: Failure to comply may result in ESD damage to the drive circuitry. Never connect or disconnect the motor from the drive while the drive is outputting voltage: Improper equipment sequencing could result in damage to the drive.
-
Page 11: Inverter Drive 3 Phase Box Wiring
Innovation In and Out of Parlour Inverter Drive 3 Phase Box Wiring Yaskawa V1000 Inverter Drive Input Filter FOUT RESET ENTER STOP Earth Point Motor Connections Mains In Connections Motor SY Flex Braid Clamp Mains Input SY Flex Braid Clamp Properly terminating the SY Flex Input and Output Cables 1. - Page 12 Innovation In and Out of Parlour Connecting the Remote Vacuum Sensor to Variable Speed Vacuum Pump Control Inverter Screen - Connect into connection number 16 Red (from Red / Black pair)- Connect into connection number 13 (Rx / A) Black (from Red / Black pair) - Connect into connection number 14 (Tx / B) Twisted Pair Wire connects to Remote Vacuum Sensor Wire Red to R+ and S+, Black to R- and S-, Connect Screen to Ground Connection (Metal screw on inverter base).
-
Page 13: Setting Up The Yaskawa V1000 Inverter Drive
Innovation In and Out of Parlour Setting up the Yaskawa V1000 Inverter Drive IMPORTANT: Auto Tuning of the motor will need to be carried when the motor is disconnected from the load (i.e. with the milk pump head removed), as it will run the motor for a period and it needs to be connected to the correct length of SY cable on the final installed system. -
Page 14: Factory Settings For The Yaskawa V1000 Inverter Drive
Innovation In and Out of Parlour Factory Settings for the Yaskawa V1000 Inverter Drive Parameters are accessed by pressing the down key until the display reads `par’ then pressing the enter key. Frequency Reference and Run Command See section 5.2 in the Yaskawa V1000 Technical Manual Parameter b1-01 (Frequency reference selection 1): Set to 2 (MEMOBUS/Modbus) Parameter b1-02 (Run command selection 1): Set to 2 (MEMOBUS/Modbus) Parameter b1-15 (Frequency reference selection 2): Set to 0 (Operator Keypad) -
Page 15: Setting Up The Remote Vacuum Sensor
Innovation In and Out of Parlour Setting up the Remote Vacuum Sensor Before it can be used, the Remote Vacuum Sensor must be setup. This is outlined in the following pages. The Keypad There are 3 keys on the keypad, allowing the user to put the system into milk, wash and back to idle. Idle Key Wash Key Milk Key... -
Page 16: Entering Setup
Innovation In and Out of Parlour Entering Setup During the setup process, it is necessary to enter and modify data. Before this can be achieved, the Remote Vacuum Sensor Control has to be put into setup using this key sequence: Press all 3 keys together to enter setup. -
Page 17: The Settings Menu Structure
Innovation In and Out of Parlour The Settings Menu Structure The settings menu is structured as shown below; Entry point into settings menu. ê RVS Settings Vacuum Setup: This settings menu controls the vacuum levels for the wash and milking modes, the number of Vacuum Setup >... - Page 18 Innovation In and Out of Parlour The Vacuum Setup Menu Structure The vacuum setup menu is structured as shown below; Entry point into vacuum setup menu. ê Vacuum Settings Enable VP1: Yes / No. This setting enables or disables vacuum pump 1. Press Idle to set to No, Milk to set to Enable VP1: Yes Yes.
- Page 19 Innovation In and Out of Parlour The Vacuum Setup Menu Structure Continued ê Milking Vacuum Milking Vacuum Low: This is the level at which after 1 minute of operation the unit will warn the user if the Low: 42.0kPa vacuum drops below this level. This level can be increased by pressing the Idle key, and decreased by pressing the Milk key.
-
Page 20: The M2Bus Settings Menu Structure
Innovation In and Out of Parlour The Vacuum Setup Menu Structure Continued ê Wash Vacuum Wash Vacuum Low: This is the level at which after 1 minute of operation the unit will warn the user if the Low: 42.0kPa vacuum drops below this level. This level can be increased by pressing the Idle key, and decreased by pressing the Milk key. - Page 21 Innovation In and Out of Parlour The M2Bus Setup Menu Structure Continued ê M2Bus Settings M2Bus Settings AirBlast: Yes / No. This setting enables or disables communications with the AirBlast control. AirBlast: No Press Idle to set to No, Milk to set to Yes. Press the Wash key to store the setting and move to the next setting.
-
Page 22: The M2Bus Ids Menu Structure
Innovation In and Out of Parlour The M2Bus IDS Menu Structure The M2Bus IDS menu allows the user to check connectivity on the M2Bus between this device and other devices. It will show whether the device responds and if so, its software version. The M2Bus IDS menu is structured as shown below;... - Page 23 Innovation In and Out of Parlour The M2Bus IDS Menu Structure Continued ê M2Bus IDS This routine will test communications to an individual PowerFlush Node, Press the Wash key to enter the < PF Node > routine. Press the Milk key to step to the next IDS routine.
-
Page 24: The Device Info Menu Structure
Innovation In and Out of Parlour The Device Info Menu Structure The Device Info menu allows the user to check the software version and serial number of the device. The menu is structured as shown below; Entry point into Device Info menu. ê... -
Page 25: Milking Mode
Innovation In and Out of Parlour Milking Mode Press the Milk key to put the system into Milk mode before milking. Milk -46.0 Milk Mode Vacuum Level The display will show ‘Milk’ and the vacuum level. If the Remote Vacuum Sensor is connected to other ATL equipment (ie. AirBlast, Milk Pump Control, Pulse-8 Pulsation Control or Milk Meter System), these can be linked together so that when the milk key is pressed, they all go into milking mode. -
Page 26: Info Function
Innovation In and Out of Parlour Info Function The info function provides information on milking and washing times and vacuum levels. The information is available all of the time (i.e. both when milking and washing programs are running or when the control is in idle). - Page 27 Innovation In and Out of Parlour The Information Menu Structure Continued ê Milking Vacuum Milking Vacuum Low: This is the lowest level after 1 minute of operation that the unit measured during Low: 45.2kPa milking. ê Milking Vacuum Milking Vacuum High: This is the highest level after 1 minute of operation that the unit measured during High: 49.1kPa milking.
-
Page 28: Monthly/ Six Monthly / Yearly Routine Maintenance
Innovation In and Out of Parlour Monthly/ Six Monthly / Yearly Routine Maintenance Visually inspect the Remote Vacuum Sensor box for damage. Any damage will admit water causing the premature failure of the electronics and should be fixed as soon as possible. Parlour Wash Down The Remote Vacuum Sensor control enclosure is IP65 rated. - Page 29 Innovation In and Out of Parlour Troubleshooting Continued Error Fault Information Error: Vac Pump X The vacuum pump reported that it has encountered an overspeed fault. Where X is the number of the vacuum pump. Overspeed Fault Error: Vac Pump X The vacuum pump reported that it has entered an under-voltage state.
Need help?
Do you have a question about the 39-0038 and is the answer not in the manual?
Questions and answers