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TCi HarmonicGuard HSP Manual

Single – phase harmonic filter
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HSP
Single – Phase Harmonic Filter
HarmonicGuard
Series Drive-Applied Harmonic Filter
®
Installation, Operation, and Maintenance Manual
TCI, LLC
W132 N10611 Grant Drive
Germantown, Wisconsin 53022
Phone: 414-357-4480
Fax: 414-357-4484
Helpline: 800-TCI-8282
Web Site: http://www.transcoil.com
©
2017
Revision A

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  • Page 1 Single – Phase Harmonic Filter HarmonicGuard Series Drive-Applied Harmonic Filter ® Installation, Operation, and Maintenance Manual TCI, LLC W132 N10611 Grant Drive Germantown, Wisconsin 53022 Phone: 414-357-4480 Fax: 414-357-4484 Helpline: 800-TCI-8282 Web Site: http://www.transcoil.com © 2017 Revision A...
  • Page 2 TCI, LLC. The information in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. TCI, LLC assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information...
  • Page 3 Revision Description Date Release 6/16/11 Removed “No contactor option”, minor edits and 8/21/17 corrections...

  • Page 5: Table Of Contents

    Table of Contents Introduction ..........................1 Receiving Inspection and Storage ..................3 Pre-installation Planning ......................4 Installation Guidelines ......................5 HSP Harmonic Filter Operation ....................7 Installation ..........................8 Maintenance and Service ......................9 Product Description ....................... 11 Drawings ..........................13 Standard (SC) .........................

  • Page 7: Introduction

    ® Introduction HarmonicGuard Introduction Safety Instructions Overview This section provides the safety instructions which must be followed when installing, operating, and servicing the HSP single-phase harmonic filter. If neglected, physical injury or death may follow, or damage may occur to the filter or equipment connected to the HSP single-phase harmonic filter. The material in this chapter must be read and understood before attempting any work on, or with, the product.
  • Page 8 ® HarmonicGuard Introduction General Safety Instructions These safety instructions are intended for all work on the HSP. Additional safety instructions are provided at appropriate points on other sections of this manual. Warning Be sure to read, understand and follow all safety instructions. Warning Only qualified electricians should carry out all electrical installation and maintenance work on the HSP single-phase...

  • Page 9: Receiving Inspection And Storage

    TCI’s employees and sales agent’s oral statements do not constitute warranties; these shall not be relied upon by the Buyer, and are not part of any contract for sale. All warranties of TCI embodied in this writing and no other warranties are given beyond those set forth herein.

  • Page 10: Pre-Installation Planning

    ® HarmonicGuard Pre-Installation Planning Pre-installation Planning Verify the Application HSP Ratings Make sure that the HSP single-phase harmonic filter is correct for the application. The voltage ratings of the filter must match the input voltage rating of the connected drive. The horsepower and current ratings of the filter must be adequate for the connected load.

  • Page 11: Installation Guidelines

    ® Installation Guidelines HarmonicGuard Installation Guidelines Mounting The HSP must be mounted vertically on a smooth, solid surface, free from heat, dampness, and condensation. Wiring Cable Entry Locations The enclosed HSP single-phase harmonic filters are not provided with enclosure wiring knockouts. A selection can be made at the time of installation.
  • Page 12 ® HarmonicGuard Installation Guidelines Grounding The HSP panel equipment-grounding lug must be connected to the ground of the premises wiring system. The equipment grounding connection must conform to the requirements of the National Electric Code (NEC) and/or any other codes that apply to the installation site. The ground connection must be made using a wire conductor.

  • Page 13: Hsp Harmonic Filter Operation

    ® HSP Harmonic Filter Operation HarmonicGuard HSP Harmonic Filter Operation Caution Thoroughly check the installation before applying power and operating the equipment for the first time. Before Applying Power for the First Time Inspect the installation to make sure that all equipment has been completely and correctly installed in accordance with the Installation Guidelines section of this manual.

  • Page 14: Installation

    ® HarmonicGuard Installation Installation Intended Audience This manual is intended for use by all personnel responsible for the installation, operation and maintenance of the HSP single-phase harmonic filters. Such personnel are expected to have knowledge of electrical wiring practices, electronic components and electrical schematic symbols. Additional Information Caution This manual provides general information describing your HSP single-phase...

  • Page 15: Maintenance And Service

    ® Maintenance and Service HarmonicGuard Maintenance and Service HSP Single-Phase Harmonic Filter Reliability and Service Life The HSP has been designed to provide a service life that equals or exceeds the life of the variable frequency drive. It has been thoroughly tested at the factory to assure that it will perform reliably from the time it is put into service.
  • Page 16 Type Class T, Fast Acting Replacement Parts If replacement parts are needed, please contact your TCI representative. To assure that the HSP single- phase harmonic filter continues to perform to its original specifications, replacement parts should conform to TCI specifications.

  • Page 17: Product Description

    Product Description HSP Drive-Applied Harmonic Filter The HSP is a drive-applied harmonic filter designed and developed by TCI to reduce the harmonic currents drawn from the power source by variable frequency drives. The HSP is available for 240 and 480 volt systems. It is suitable for use with 1-phase diode bridge rectifier loads and 3-phase diode rectifier loads operated from only 2 lines (single phase) such as PWM AC drives.
  • Page 18 ® HarmonicGuard Product Description Part Number Encoding Figure 1 identifies the significance of each character in the HSP part number. The example part number, HSP055AG3SC designates a HSP filter that is rated 55 amps, 480 volts, 60 Hz. It includes the standard 5% reactor, is tuned to the 5th harmonic, is furnished in General Purpose NEMA 3R enclosure and is designed for use with a 25 Hp drive.

  • Page 19: Drawings

    ® Drawings HarmonicGuard Drawings Typical Outline Drawings and Schematic Diagrams Typical HSP drawings are provided on the following pages. These drawings provide general information describing your HSP single-phase harmonic filter. More specific information is provided by the drawings shipped with the unit. Be sure to carefully review the information on the provided drawings.
  • Page 20 ® HarmonicGuard Drawings Typical Outline Drawing (This drawing is not representative of all units; specific drawings are shipped with products) Figure 2: Typical HSP Outline Drawing HSP IOM Manual - Rev. A...
  • Page 21 ® Drawings HarmonicGuard Typical Schematic 1 (This schematic is not representative of all units; specific schematics are shipped with products) Figure 3: HSP Schematic with Fan and Flipper Open HSP IOM Manual - Rev. A...
  • Page 22 ® HarmonicGuard Drawings Typical Schematic 2 (This schematic is not representative of all units; specific schematics are shipped with products) Figure 4: HSP Schematic with Fan and Flipper Closed HSP IOM Manual - Rev. A...

  • Page 23: Standard (Sc)

    The HSP single-phase harmonic filter is a drive-applied harmonic filter designed and developed by TCI to reduce the harmonic currents drawn from the power source by variable frequency drives. The HSP STC option single-phase harmonic filter is for 240 & 480 volt systems.

  • Page 24: Component Package Option (Cp)

    Component Package Option (CP) “CP” Option Models The HSP “CP” Option is a harmonic filter component package designed and developed by TCI to allow qualified customers to build harmonic filters to reduce the harmonic currents drawn from the power source by variable frequency drives. The HSP “CP” Option is available for 240 & 480 volt systems.
  • Page 27 TCI, LLC W132 N10611 Grant Drive Germantown, Wisconsin 53022 Phone: 414-357-4480 Fax: 414-357-4484 Helpline: 800-TCI-8282 Web Site: http://www.transcoil.com ©2016 TCI, LLC Publication No. 27715 Effective: 08/25/16 Revision A Printed in USA...

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