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SPX FLOW S280 M-14 Manual
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SPX FLOW S280 M-14 Manual

SPX FLOW S280 M-14 Manual

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MISSISSIPPI POWER COMPANY
KEMPER COUNTY IGCC PROJECT
TAG NO.: CLCW HX, SPARE UNIT
SPX MATERIAL NO.: G2010000818
APV PLATE HEAT EXCHANGERS
SPX FLOW TECHNOLOGY SYSTEMS, INC
1200 W. ASH STREET
GOLDSBORO, NC 27530
UNITED STATES
TEL
888
. 278 . 4321
www.spxft.com
Southern Company Generation
MM218132
APV NORTH AMERICA
1000818 DATABOOK
IGCC - MULTIPAGE - DOCUMENTATION PACKAGE FOR G2010000818 - TAG NO
CONTRACT NO.: 17352
SPX/APV MODEL: S280 M-14
.
Kemper County
0
Unit 1
PO: MPC17352-0001
Rev: NA

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Summary of Contents for SPX FLOW S280 M-14

  • Page 1 KEMPER COUNTY IGCC PROJECT CONTRACT NO.: 17352 TAG NO.: CLCW HX, SPARE UNIT SPX MATERIAL NO.: G2010000818 APV PLATE HEAT EXCHANGERS SPX/APV MODEL: S280 M-14 SPX FLOW TECHNOLOGY SYSTEMS, INC 1200 W. ASH STREET GOLDSBORO, NC 27530 UNITED STATES . 278 . 4321 www.spxft.com...
  • Page 2 7 HYDROSTATIC PRESSURE TEST SHEET 8 ASME U-1 DATA REPORT 9 NAMEPLATE FACSIMILE 10 SIGNED INSPECTION AND TEST PLAN 11 INSTRUCTION MANUAL SPX FLOW TECHNOLOGY SYSTEMS, INC 1200 W. ASH STREET GOLDSBORO, NC 27530 UNITED STATES . 278 . 4321 www.spxft.com...
  • Page 3 Approved Kemper County MM218132...

  • Page 4: Certificate Of Conformance

    G2010000816-821 DATE: 25Oct12 Customer: Mississippi Power Company Customer Contract No.: 17352 Page 1 of1 SPX Flow Technology Systems, Inc. PH: (919) 735-4570 FX: (919) 581-1134 Certificate Of Conformance Customer: Mississippi Power Company Customer Contract No: 17352 Location: Dekalb, MS Project:...
  • Page 5 ENGINEER: Greg Eckard DATE: 03-Feb-11 CALC NO.: 1000816-821 ASME REV NO.: PRESSURE VESSEL CALCULATIONS FOR AN APV PLATE HEAT EXCHANGER IN ACCORDANCE WITH THE ASME BOILER AND PRESSURE VESSEL CODE SECTION VIII, DIVISION 1 2010 EDITION HEAT EXCHANGER MODEL: S280 MGS-14 REFERENCE DRAWING NUMBER: 1000816-821 DESIGN PRESSURE:...
  • Page 6 ENGINEER: Greg Eckard DATE: 03-Feb-11 CALC NO.: 1000816-821 ASME REV NO.: THE FOLLOWING PARAMETERS APPLY TO THIS HEAT EXCHANGER DESIGN: 175.000 DESIGN PRESSURE (UG-21, Appendix 3) 5104.755 sq in PRESSURE AREA 47.677 inches SHORT SPAN (fig. UG-34 sketch j) 107.070 inches LONG SPAN (UG-34b) 473.543...
  • Page 7 ENGINEER: Greg Eckard DATE: 03-Feb-11 CALC NO.: 1000816-821 ASME REV NO.: UNPORTED SLAB THICKNESS The head and follower covers are designed as noncircular flat plates attached with bolts causing an edge moment. The thickness of the covers without openings is determined in accordance with UG-34 - UNSTAYED FLAT HEADS AND COVERS.
  • Page 8 ENGINEER: Greg Eckard DATE: 03-Feb-11 CALC NO.: 1000816-821 ASME REV NO.: REINFORCEMENT REQUIRED FOR PORTED SLABS A finite element analysis calculation (using ALGOR's Linear Stress Analysis package, version 9.20) in accordance with U-2(g) has been performed to calculate the required port reinforcement thickness. This analysis is summarized in APV Publication 3392.

  • Page 9: Design Summary

    ENGINEER: Greg Eckard DATE: 03-Feb-11 CALC NO.: 1000816-821 ASME REV NO.: HYDROSTATIC TEST PRESSURE REFERENCE: UG-99 STANDARD HYDROSTATIC TEST LOWEST STRESS RATIO (LSR): UG-99(b) MINIMUM TEST PRESSURE = 1.5*MAWP*LSR = 263.00 (PER NOTE 33, MAWP MAY BE ASSUMED TO BE THE SAME AS THE DESIGN PRESSURE) IMPACT TESTING The slab material, at 5.0 inches nominal thickness, is supplied in the normalized condition.
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  • Page 56 Instruction Manual Paraflow Plate Heat Exchan g e r Read and understand this manual prior to operating or servicing this product. Kemper County MM218132...
  • Page 57 Paraflow Plate Heat Exchanger Instruction Manual TABLE OF CONTENTS Page INTRODUCTION General Safety Design Receiving and Inspection SAFETY INSTRUCTIONS General Statement Hazard Level Identification Operating Zone Installation Safety Instructions General Operating Safety Service and Maintenance Safety Safe Cleaning Procedures CONSTRUCTION Frames Plates Gaskets...
  • Page 58 Paraflow Plate Heat Exchanger Instruction Manual Page STARTUP AND OPERATION General Startup Operation Shut Down Troubleshooting MAINTENANCE Opening the Frame Inspection Clean in Place (CIP) Replacement of Plates Regasketing PARTS AND SERVICE Ordering Parts Service Documentation ACCESSORIES Manual Tightening Wrenches Power Tightening Equipment Spray Screen Table of Contents...
  • Page 59 Paraflow Plate Heat Exchanger Instruction Manual INTRODUCTION Design General The Paraflow is the original plate type heat exchanger The purpose of this manual is to provide you with the designed by APV to provide maximum efficiency and information necessary for the safe and proper cost effectiveness in handling heat transfer duties.
  • Page 60 Paraflow Plate Heat Exchanger Instruction Manual Section 1.0 Issue 5 Page 4 of 36 June 13, 2008 Kemper County MM218132...

  • Page 61: Safety Instructions

    Paraflow Plate Heat Exchanger Instruction Manual SAFETY INSTRUCTIONS General Statement Caution: APV Paraflow Plate Heat Exchangers are designed and manufactured with due consideration and care for The use of the word “Caution” always generally accepted safety standards. However, like signifies possible hazards that could result any mechanical device, the proper and safe in minor injury or damage to product or performance of this equipment depends upon using...
  • Page 62 Paraflow Plate Heat Exchanger Instruction Manual Make certain all alarms, indicating lights, pressure Know the EMERGENCY STOP procedure for the gauges and other safety devices or indicators are in machine. working order. Never operate the machine above specified capacity, After Shutdown pressures or temperatures.
  • Page 63 Paraflow Plate Heat Exchanger Instruction Manual Make certain all connections in the cleaning circuit are tight to avoid contact with hot water or cleaning solutions. When the cleaning cycle is controlled from a remote or automated control center, establish fail safe procedures to avoid automatic start up while servicing equipment in the circuit.
  • Page 64 Paraflow Plate Heat Exchanger Instruction Manual Section 2.0 Issue 5 Page 8 of 36 June 13, 2008 Kemper County MM218132...
  • Page 65 Paraflow Plate Heat Exchanger Instruction Manual CONSTRUCTION Frame A typical Paraflow Plate Heat Exchanger is shown in Figure 1. Figure 2 is an exploded view showing the individual components. The main components include a stationary cover (head), Item 1, an end support, Item 2, connected by a top carrying bar, Item 3, and bottom guide rail, Item 4.
  • Page 66 Paraflow Plate Heat Exchanger Instruction Manual When Paraflow Plate Heat Exchangers are opened Frames used for sanitary duties are usually for service, the follower moves back along the top fabricated in solid stainless steel or carbon steel that bar to allow full access to each individual plate. is entirely clad with stainless steel.
  • Page 67 Paraflow Plate Heat Exchanger Instruction Manual Plates APV heat exchanger plates come in over 60 different sizes and 34 different corrugation patterns. This allows the heat exchanger to be matched closely to a specific duty. The corrugations cause turbulence in the liquids as they flow in a thin stream in the passage between each plate (Figure 4).
  • Page 68 Paraflow Plate Heat Exchanger Instruction Manual Plate Construction available for many APV Paraflow Plate Heat All plates are designated as either diagonal flow or Exchanger models. vertical flow (Figure 6) based on their flow pattern. Plates are pressed in thicknesses between 0.4 - 1.2 Mixing plate angles results in flow passages that mm (0.016 and 0.047 inches) in a variety of differ significantly in their flow characteristics.
  • Page 69 Paraflow Plate Heat Exchanger Instruction Manual Gaskets The seal between the plates is achieved by a single gasket around the perimeter of the plate and a double gasket around the two through ports. This double gasket separates the port from the heat transfer area with a double barrier.
  • Page 70 Paraflow Plate Heat Exchanger Instruction Manual The clip in gaskets (Paraclip) are attached to the dimensions, heat transfer area, frame size, plates by small nubs around the perimeter of the maximum plate capacity, weights and volume. gasket which snap into matching holes. Operating Conditions Intermediate Connector Grids This table on the drawing contains the duty or...
  • Page 71 Paraflow Plate Heat Exchanger Instruction Manual VERTICAL PLATE PUNCH CODES LEFT HAND FLOW PLATES: L1234 L1204 L1034 L1004 L1230 L1200 L1030 L1000 L0204 L0034 L0004 L0230 L0200 L0030 L0000 L0234 LEFT HAND END PLATES: KLAA KLAB KLAC KLAD KLBA KLBBL KLBC KLBD L1234...
  • Page 72 Paraflow Plate Heat Exchanger Instruction Manual DIAGONAL PLATE PUNCH CODES LEFT HAND FLOW PLATES: L1234 L1204 L0234 L0204 L1230 L1200 L0230 L0200 L1034 L1004 L0034 L0004 L1030 L1000 L0030 L0000 LEFT HAND END PLATES: KL11 KL21 KL31 KL41 KL12 KL22 KL32 KL42 L1234...

  • Page 73: Important Notice

    Paraflow Plate Heat Exchanger Instruction Manual IMPORTANT NOTICE: The standard conventions for identifying plates and The plate arrangement and all general arrangement showing the plate arrangement diagram have drawing will now show the head or fixed cover on changed effective August 11, 1997. the left.
  • Page 74 Paraflow Plate Heat Exchanger Instruction Manual Examples Figure 13 shows a typical single pass arrangement using diagonal flow plates with all the connections on the head. Note: PLATES MUST BE ARRANGED ALTERNATELY LEFT AND RIGHT. FOR CONVENIENCE ON THE DRAWING, WHERE BLOCKS OF R1234 AND L1234 PLATES OCCURS, THE TOTAL NUMBER OF EACH IS GIVEN...

  • Page 75: Installation

    Paraflow Plate Heat Exchanger Instruction Manual INSTALLATION Location The heat exchanger should be installed in an area with adequate clearance around the unit to install or remove plates and perform maintenance. The unit should also be located with consideration for the required piping connections.
  • Page 76 Paraflow Plate Heat Exchanger Instruction Manual 4.10 Long Term Storage Warning: Long term storage of APV Plate Heat Exchangers Do not exceed the maximum operating requires following Procedure SP5002 to avoid damage pressure or temperature listed on the or deterioration. This procedure should be used when General Arrangement Drawing or damage a heat exchanger will not be placed in service within to the heat exchanger will result.
  • Page 77 Paraflow Plate Heat Exchanger Instruction Manual ASSEMBLY When assembling a heat exchanger frame, start by erecting and securing the head. Fasten the bottom Handling guide bar to the head by the bolts supplied and block it up. Bolt the end support to the bottom guide bar with APV Paraflow Plate Heat Exchangers are shipped fully the bolts supplied.
  • Page 78 Paraflow Plate Heat Exchanger Instruction Manual Position the top carrying bar between the head and Install all the plates of the type and quantity specified end support and using the bolts provided, fasten it on the plate arrangement drawing, starting at the head end of the frame.
  • Page 79 Paraflow Plate Heat Exchanger Instruction Manual Installation of the Tie Bars 1. Confirm that plates are all installed correctly to the general arrangement drawing. Check the quantity When all plates have been correctly installed, roll the and orientation (alternating left and right). Move follower up to the end of the plate pack.
  • Page 80 Paraflow Plate Heat Exchanger Instruction Manual 4. Starting with the top pair of tie bars, continue tightening equally about 1/4” at time until the Manufacturing tolerances of the plate may result in the actual minimum platage dimension varying. platage dimension measures about 5% above the final dimension.

  • Page 81: Startup And Operation

    Paraflow Plate Heat Exchanger Instruction Manual Valves located on the outlet side of any liquid stream STARTUP AND OPERATION must be opened prior to startup to prevent dead heading the heat exchanger. General If steam or another condensable vapor is used as a Prior to startup, make sure the unit is correctly heating media, it must be turned on after liquid has assembled and the piping connected properly.

  • Page 82: Troubleshooting

    Paraflow Plate Heat Exchanger Instruction Manual All liquids must be drained from the heat exchanger Troubleshooting after shut down to prevent precipitation of products or scale buildup. APV plate heat exchangers are designed to provide trouble free service over the life of the unit. However, If the heat exchanger will be out of service for six conditions or processes may change, resulting in months or longer, it must be properly prepared for...
  • Page 83 Paraflow Plate Heat Exchanger Instruction Manual Troubleshooting Plate Heat Exchangers Problem Possible Causes Suggested Solutions 3. Visible leakage b. The heat exchanger is not tightened Tighten the heat exchanger further in (continued) adequately for the operating increments of .001 inch per plate, conditions.
  • Page 84 Paraflow Plate Heat Exchanger Instruction Manual Section 6.0 Issue 5 Page 28 of 36 June 13, 2008 Kemper County MM218132...

  • Page 85: Maintenance

    Paraflow Plate Heat Exchanger Instruction Manual MAINTENANCE Inspection Opening the Frame Check the front and back of every plate for cleanliness WARNING: and freedom from debris. Product build up and scale will reduce the performance of the heat exchanger and Never open a Paraflow until the unit has cleaning is required - See Paragraph 7.3.
  • Page 86 Paraflow Plate Heat Exchanger Instruction Manual reputable supplier of cleaning materials be consulted film on stainless steel - the film contributes to for assistance. The capacities and resistance to preserving the resistance of the steel to corrosion. corrosion of plate heat exchangers depend on the plate pack being kept clean.
  • Page 87 Paraflow Plate Heat Exchanger Instruction Manual The concentration of the cleaning fluid in % can be calculated from the titration result according to the Removal of old gaskets following formula: To remove Paraclip clip in gaskets, the gasket may be CONCENTRATION = b×n×m % carefully pulled from the plate.
  • Page 88 Paraflow Plate Heat Exchanger Instruction Manual Heat treatment is essential to cure the adhesive and obtain maximum bond strength. This is done using steam or hot water to heat the plate pack. Attach a low pressure desuperheated steam line to an upper port and slowly raise the temperature of the plate pack to at least 220ºF (105ºC).
  • Page 89 Paraflow Plate Heat Exchanger Instruction Manual Figure 27 Attachment of EasyClip Gaskets Non-glued Easyclip gaskets are an alternative to glued in gaskets that greatly simplifies on site regasketing. During fixing the gasket a pressure is applied, which expands 2 tongues into 2 slots in the plate. This barbed effect (fish hook) secures the gasket to the plate, in fact it now takes more force to remove the gasket than to apply it.

  • Page 90: Parts And Service

    Paraflow Plate Heat Exchanger Instruction Manual PARTS AND SERVICE Documentation Ordering Parts Copies of this manual, the General Arrangement Drawing or other documents referenced by this Parts, plates and gaskets may be ordered referencing manual may be ordered from the Customer Service the W.
  • Page 91 Paraflow Plate Heat Exchanger Instruction Manual ACCESSORIES The power tightener assemblies require clean lubricated air at a minimum of 90 psig at the filter- Manual Tightening Wrenches regulator inlet. Air consumption is 25 scfm full load or 40 scfm no load for each tightener. Manual tightening wrenches are available for most APV Paraflow Plate Heat Exchangers to allow opening Tightener Data...
  • Page 92 Paraflow Plate Heat Exchanger Instruction Manual Spray Screen A spray screen may be supplied for new or existing plate heat exchangers. They are recommended whenever corrosive liquids or high temperatures present a safety hazard to personnel near the exchanger. These spray screens enclose the plate pack completely on the sides and top and are easily removed.
  • Page 93 Your local contact: 1200 West Ash Street Goldsboro N.C. 27530 Phone: (919) 735-4570 Fax: (919) 581-1167 E-mail: answers.us@apv.com For more information about our worldwide locations, approvals, certifications, and local representatives, please visit www.apv.com. Copyright © 2008 SPX Corporation PHE-MANUAL-EN Issue-5 June 13,2008 The information contained in this document, including any specifications and other product details, are subject to change without notice.