JOSAM SUPER FLO GI-2000 Operation, Installation, And Maintenance Manual
Fully automated grease recovery device (g.r.d.)
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SUPER FLO
GI-2000
TM
FULLY AUTOMATED
GREASE RECOVERY DEVICE (G.R.D.)
OPERATION, INSTALLATION
AND
MAINTENANCE MANUAL
:
WARNING
Cancer and Reproductive Harm - www.p65warnings.ca.gov
PLEASE READ CAREFULLY
Grease Recovery Device will operate efficiently only when properly installed.
Do not discard this manual. Manual to be distributed to installer, operator and
maintenance department.
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Summary of Contents for JOSAM SUPER FLO GI-2000
- Page 1 SUPER FLO GI-2000 FULLY AUTOMATED GREASE RECOVERY DEVICE (G.R.D.) OPERATION, INSTALLATION MAINTENANCE MANUAL WARNING Cancer and Reproductive Harm - www.p65warnings.ca.gov PLEASE READ CAREFULLY Grease Recovery Device will operate efficiently only when properly installed. Do not discard this manual. Manual to be distributed to installer, operator and maintenance department.
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Page 2: Table Of Contents
TABLE OF CONTENTS UNPACKING ........................ 1 PRIOR TO INSTALLATION..................2 WARNINGS ........................3 PLUMBING INSTALLATION ..................3-5 ELECTRICAL INSTALLATION ................. 6-7 TESTING........................8-10 MAINTENANCE..................... 10-11 CONTROLLER OPERATING PROCEDURES............13-21 CONTROLLER WARNINGS ..................12 UNIT INITIALIZATION ....................12 EXTERNAL CONTROLS.................... 12 ENCLOSURE CONTROLS.................. -
Page 3: Unpacking
UNPACKING After unpacking the GI-2000, the unit should be checked for any damage that may have occurred during shipment. Any damage should be reported to Josam Company immediately. The following items should be included with the shipment: DESCRIPTION GI-2000 G.R.D.Unit... -
Page 4: Prior To Installation
PRIOR TO INSTALLATION Ensure that you have selected the proper size JOSAM GI-2000 so that it can never exceed the maximum rating of the grease recovery device to suit your particular requirements. Size is based on Flow Rate per PDI G-101 and ASME A112 14.4. -
Page 5: Warnings
GI-2000 connected, which is accomplished by a flow control fitting. As a result, a specially designed Josam flow control fitting with a 3”, 4”, 5” or 6” threaded inlet and outlet connection, depending on size of unit, and a threaded air intake is furnished with every GI 2000 at no extra cost. - Page 6 FLOW CONTROL LOCATION The GI 2000 must be correctly installed with the flow control as per model plumbing codes or the local authority having jurisdiction. The GI-2000 must have a flow control device properly vented at the inlet or in close to proximity to the GRD inlet, thus allowing the fixtures to be plumbed and vented as required without having any negative impact on the GRD or flow control device whose purpose is integral to the performance of the GRD.
- Page 7 DIAGRAM “B” Locate the installation diagram which most closely suits your requirement. Install the flow control and GI 2000 as shown.
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Page 8: Electrical Installation
7000 Watts 40 AMP 60309A 220/208 VAC 7000 Watts 40 AMP 60310A 220/208 VAC 9000 Watts 50 AMP For special order models not listed consult Josam Company for power requirements. NEMA-4 BOX Red:. 120VAC (L1) Black:. 120VAC (L2) White:. Neutral Green:. - Page 9 Venting is required. RECLAIM TANK ALARM A reclaim tank alarm is suggested and available as an optional feature (See Diagram C). Contact Josam Company or your local Josam representative for additional pumping requirements and available options. DIAGRAM “C”...
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Page 10: Testing
TESTING G.R.D. TEST 6.1.1 Confirm that the unit is level and unlatch and lift off the large cover on the GI-2000 tank. 6.1.2 Run water through the drain installation until the unit is full. The unit is full when water runs out of the outlet of the GI-2000. 6.1.3 Check the system installation for leaks. - Page 11 6.3.2 Press the TEST button once and the following message will be displayed: PRESS UP OR DOWN KEYS UNTIL DESIRED TEST APPEARS 6.3.3 Press UP or DOWN until the following message is displayed: PUMP TEST (DO NOT RUN DRY): PUMP:OFF PRESS ENTER TO CYCLE PUMP STATUS 6.3.4 Press ENTER to turn the pump on and observe that the pump is running and water is being pumped into the reclaim tank.
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Page 12: Maintenance
6.5.4 Verify that the unit reads a minimum of 4 inches of water and that the tank level is full of water only with little to no grease. If the tank level appears out of range run a calibration on the system (See Section 7.5 of Controller Operating Section). -
Page 14: Controller Operating Procedures
CONTROLLER OPERATING PROCEDURES WARNINGS The GI-2000 uses electric heating elements in its operation. Therefore, the unit must always be filled with water. To maintain optimum system performance and accuracy it is necessary to remove solids that have accumulated in the solids tank on a regular basis. UNIT INITIALIZATION When power is first applied to the GI-2000 the unit will beep and go through internal diagnostics. -
Page 15: Enclosure Controls
ENCLOSURE CONTROLS Cal Mode/Up Initiates the water level sensor calibration mode and adjusts time and date values in the time and date entry mode. CONTROLLER LCD DISPLAY CC Rate Initiates the clean cycle rate adjustment PUMP ACTIVITY TEMP GREASE ACTIVITY LEVEL mode. - Page 16 5.3.2 The user can start or stop a cycle at any time during the manual cycle by pressing the START/STOP button. If the Start/Stop button is pressed, the cycle will be interrupted for 60 minutes or until the Stop/Start button is pressed. The following message will flash on the display periodically during the clean cycle: PRESS START/STOP BUTTON TO HALT THE START OF THE CLEAN CYCLE...
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Page 17: Automatic Clean Cycle
AUTOMATIC CLEAN CYCLE WHEN 6.1.1 When the unit is in the automatic mode it will perform the entire cleaning cycle automatically when the grease quantity builds up to the preset level. 6.2.1 To put the system in automatic mode, rotate the Auto/Manual mode switch to the AUTO position. -
Page 18: Calibration Mode
WARNING, DO NOT RUN PUMP DRY! The system has been pre- calibrated at the factory, prior to shipping, to ensure a suitable pump time and water sense level. However, if adjustments have been made it is important to ensure that pump does not run dry! 6.3.5 After the pump cycle is complete, the controller will beep again and the following message will be displayed: AUTOMATIC CLEAN CYCLE COMPLETE... -
Page 19: Setting Probe Calibration
SETTING TIME AND DATE 7.4.1 WHEN 7.4.1.1 The date and time should be set when re-calibrating the unit. 7.4.2 HOW 7.4.2.1 After pressing the CAL/MODE button once, the user must press enter to set the time and date. 7.4.3 PROCESS 7.4.3.1 After pressing ENTER, following the instructions as displayed on the LCD and illustrated below:... - Page 20 7.5.2 HOW 7.5.2.1 Press the CAL/MODE button twice. 7.5.3 PROCESS 7.5.4.1 While in any stage of the calibration mode, pressing any key other than enter or not pressing any key within 30 minutes will revert the system back to normal operation. 7.5.4.2 After pressing the CAL/MODE button TWICE the following message will be displayed:...
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Page 21: Clean Cycle Rate Adjust Mode
7.5.4.8 It will take the system longer to read the second level of calibration then the first. After the level of calibration is read, the following message will be displayed: LEVEL TWO CALIBRATION SUCCESSFUL 7.5.4.9 After a few seconds the following message will be displayed: CALIBRATION COMPLETE RETURNING TO NORMAL OPERATION... - Page 22 PROCESS 8.3.1 While in any stage of the CC RATE mode, pressing the CANCEL key or not pressing any key within 15 minutes will revert the system to normal operation. 8.3.2 After pressing the ENTER button the following message will be displayed: CLEAN CYCLE RATE: XXXXXXXXXXXXXXXXXXXX...
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Page 23: Data Logging Reset
DATA LOGGING RESET The frequency of the clean cycle operation continuously displayed on the LCD is also stored in a non-volatile memory by the controller. The user can reset the data logging memory to zero. To reset the data, power up the unit or push the RESET button. -
Page 24: Troubleshooting Guide
TROUBLESHOOTING GUIDE PROBLEM CAUSE SOLUTION Circuit Breaker Mis-wired or 1. Verify with a digital volt meter that current between continuously trips upon Short L1 & L2 is below 1 Amp.Wire per page (6) of power up. Installation Manual Circuit Breaker Wrong size GFI 1. -
Page 25: Warranty Information
Warranty Information Josam Company warrants the GI 2000 to be free of defects in workmanship and material for a period of one (1) year following the date of installation, evidenced by the owner’s completion and return of the Josam GI 2000 Installation and Operation form.
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