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G-Force
INSTRUCTION FOR INSTALLATION, SAFE OPERATION, AND MAINTENANCE
DANGER
RATED OPERATING PRESSURE: 200 PSI (14 BAR)
SAFE OPERATING RANGE FOR MONITOR OUTLET:
Booster and Booster OSC: 2000 gpm @ 200 psi
(8000 l/min @ 14 bar).
Booster only (not OSC): 2500 gpm @ 130 psi
(9500 l/min @ 9 bar).
Model ZCH1T1-OSC
for attachment to Hydrants,
Valves and Monitors with
4" ANSI 150 connections
TASK FORCE TIPS LLC
MADE IN USA · tft.com
©Copyright Task Force Tips LLC 2014-2018
Understand manual before use. Operation of this device without understanding the manual and
receiving proper training is a misuse of this equipment. Obtain safety information at tft.com/
serial-number.
This equipment is intended for use by trained and qualified emergency services personnel for
firefighting. All personnel using this equipment shall have completed a course of education
approved by the Authority Having Jurisdiction (AHJ).
This instruction manual is intended to familiarize firefighters and maintenance personnel with the
operation, servicing, and safety procedures associated with this product. This manual should be
kept available to all operating and maintenance personnel.
SAMPLE CONFIGURATIONS
BOOSTER and BOOSTER OSC
SECONDARY LDH INLET
FOR MONITORS
HYDROSTATIC PROOF TEST: 800 psi (55 bar)*
*Do not exceed the rated operating pressure of 200 psi (14 bar).
Per FM 1421 the hydrostatic proof test is performed on a sample
valve to ensure it does not visibly rupture, crack or permanently
distort at 4 times the rated operating pressure. The purpose of the
proof test is to be confident the valve design may be safely
operated at the rated operating pressure.
Model ZCF1T3
integrated with
TFT Hydrant Under Monitor
and TFT Monsoon Monitor
1
Model ZCH1TQ
integrated with
TFT Industrial Valve Under Monitor and
4.5" NH Quick Connect for TFT monitor
3701 Innovation Way, Valparaiso, IN 46383-9327 USA
800-348-2686 · 219-462-6161 · Fax 219-464-7155
LIZ-060 October 26, 2020 Rev03
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Table of Contents
Summary of Contents for Task Force Tips ZCH1T1-OSC
- Page 1 4.5" NH Quick Connect for TFT monitor TASK FORCE TIPS LLC 3701 Innovation Way, Valparaiso, IN 46383-9327 USA 800-348-2686 · 219-462-6161 · Fax 219-464-7155 MADE IN USA · tft.com ©Copyright Task Force Tips LLC 2014-2018 LIZ-060 October 26, 2020 Rev03...
- Page 2 MADE IN USA • www.tft.com 800-348-2686 • 219-462-6161 • Fax 219-464-7155 MADE IN USA • www.tft.com 800-348-2686 • 219-462-6161 • Fax 219-464-7155 ©Copyright Task Force Tips, Inc. 2013-2017 LIZ-050 July 25, 2017 Rev04 ©Copyright Task Force Tips, Inc. 2013-2017 LIZ-055 July 25, 2017 Rev03 ©Copyright Task Force Tips, Inc.
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Page 3: Table Of Contents
5.4 ADJUSTING SWEEP ANGLE 5.5 CHANGING OSCILLATION SPEED 6.0 PRESSURE LOSS 7.0 WARRANTY 8.0 MAINTENANCE 8.1 SERVICE TESTING 8.2 REPAIR 9.0 EXPLODED VIEWS AND PARTS LISTS 10.0 OPERATION AND INSPECTION CHECKLIST ©Copyright Task Force Tips LLC 2014-2018 LIZ-060 October 26, 2020 Rev03... -
Page 4: Meaning Of Safety Signal Words
The oscillator unit contains moving parts that can pinch fingers and hands when the unit is in CAUTION operation. Keep hands and fingers away from the moving parts of the oscillating unit when water is flowing. ©Copyright Task Force Tips LLC 2014-2018 LIZ-060 October 26, 2020 Rev03... -
Page 5: General Information
Use with salt water is permissible provided the equipment is thoroughly cleaned with fresh water after each use. The service life of the equipment may be shortened due to the effects of corrosion, and is not covered under warranty. ©Copyright Task Force Tips LLC 2014-2018 LIZ-060 October 26, 2020 Rev03... -
Page 6: Parts Identification And Intended Orientation
Character “T” in position 5 + 3.2 Side B (monitor) CODE-RPM Direct Connection Character “1” in position 6 + 1.8 Net Weight: 33.4 lb (15.15 kg) = 33.4 Table 3.5.1 ©Copyright Task Force Tips LLC 2014-2018 LIZ-060 October 26, 2020 Rev03... -
Page 7: Booster And Booster Osc Body
SIDE A INLET OPTION (CHARACTER POSITION 3) The Side A Inlet with no adapter installed is designed for direct connection to the Task Force Tips Industrial Valve Under Monitor (IVUM) and Hydrant Under Monitor (HUM). Either of these products provide the valve needed to shut off the supply from the Side A Inlet in order to use an alternate supply of water or foam solution from LDH Inlet Port C3. -
Page 8: Ldh Inlet Port C3 Options (Character Positions 4 And 5)
4.0"NH female thread 4.5"NH female thread 5.0"NH female thread 6.0"NH female thread Ø7.0" Ø7.9" Ø7.9" Ø11.2" [178mm] [200mm] [200mm] [283mm] 2.5" 2.5" 2.5" [63mm] 3.2" [63mm] [63mm] [81mm] Figure 3.5.4B ©Copyright Task Force Tips LLC 2014-2018 LIZ-060 October 26, 2020 Rev03... -
Page 9: Options For Side B Outlet To Monitor (Character Position 6)
PN16 bolt patterns are available combined into a single flange (options 3 and 4). The other options allow unique capabilities when combined with Task Force Tips monitors, such as direct connection for reduced height and cost (options 1 and 2) or a secure quick connection (options Q and T). -
Page 10: Installation
9. Apply blue Loctite to four 3/8-16 x 1” long screws and install snug against cover plate. Maximum torque allowed is 200 in-lb (17 ft- lb, 23 N-m). 10. To install the monitor, (see section 4.3). ©Copyright Task Force Tips LLC 2014-2018 LIZ-060 October 26, 2020 Rev03... -
Page 11: Installation Using 4" Ansi 150 Flange Inlet Adapter (Side A Option F)
Tighten at graduated intervals of 30%, Figure 4.2.4 then 60%, and finally 100% of the specified torque. 4. To install the monitor, (see section 4.3). ©Copyright Task Force Tips LLC 2014-2018 LIZ-060 October 26, 2020 Rev03... -
Page 12: Monitor Compatibility And Installation
• Do not exceed the lowest maximum flow of any of the devices assembled together. • Do not install monitor extension pipes between Booster and monitor such as Task Force Tips Extend-A-Gun, Akron 3406, or Elkhart Extender. • Do not exceed 20” (508 mm) monitor height measured from bottom edge of monitor inlet (flange or female thread) to centerline of monitor outlet. -
Page 13: Monitor Installation Using Code-Rpm Direct Connection (Side B Options 1 And 2)
76-80 ft-lb (100-110 N-m) torque in the alternating sequence shown in Figure 4.3.2. Tighten at graduated intervals of 30%, then 60%, and finally 100% of the specified torque. Figure 4.3.2 ©Copyright Task Force Tips LLC 2014-2018 LIZ-060 October 26, 2020 Rev03... -
Page 14: Monitor/Elbow Install Using Quick Connect Coupling (Side B Options Q And T)
A spring-loaded latch will snap over a screw on the monitor base. Verify the red latch is secure against the screw. ©Copyright Task Force Tips LLC 2014-2018 LIZ-060 October 26, 2020 Rev03... -
Page 15: Using The Booster/Booster Osc
• In addition, the Hydrant Under Monitor offers two LDH outlets that can be used to supply a pump or foam eductor. See documents LIZ-055 and LIZ-050 for additional information regarding the TFT Hydrant Under Monitor and Industrial Valve Under Monitor. ©Copyright Task Force Tips LLC 2014-2018 LIZ-060 October 26, 2020 Rev03... -
Page 16: Supply Monitor From The Side A Inlet
The Side A Inlet of the Booster must be drained through the upstream device to which it is mounted. PORT See Section 5.3 on page 19. Figure 5.2.2B ©Copyright Task Force Tips LLC 2014-2018 LIZ-060 October 26, 2020 Rev03... -
Page 17: Temporary Fire Protection
Hose Hose Hydrant In Service In Service Figure 5.2.3.1 5.2.3.2 DIRECT CONNECTION WITH BROKEN WATER MAIN MONITOR BOOSTER POST INDICATING VALVE BLIND HOSE FLANGE FLOW RISER SERVICE Figure 5.2.3.2 ©Copyright Task Force Tips LLC 2014-2018 LIZ-060 October 26, 2020 Rev03... -
Page 18: Direct Connect With Broken Hydrant
HYDRANT FLOW OUT OF SERVICE Figure 5.2.3.3 5.2.3.4 CONNECTION WHEN THERE IS NO WATER MAIN MONITOR BOOSTER PORT C3 BLIND FLANGE HOSE PORT FLOW CONCRETE FORKLIFT SLOTS Figure 5.2.3.4 ©Copyright Task Force Tips LLC 2014-2018 LIZ-060 October 26, 2020 Rev03... -
Page 19: Draining Residual Water
To avoid the nozzle stream striking objects away from the intended target, it is always safest to reduce the angle towards the 0° OFF position, then increase the angle towards the desired setting. ©Copyright Task Force Tips LLC 2014-2018 LIZ-060 October 26, 2020 Rev03... -
Page 20: Changing Oscillation Speed
Tighten the ¼-20 screws snug. Maximum torque allowed is 76 in-lb (6 ft-lb, 9 N-m). 5. To reassemble, follow steps 6 to 10 in section Section 4.2.2. Figure 5.5 ©Copyright Task Force Tips LLC 2014-2018 LIZ-060 October 26, 2020 Rev03... -
Page 21: Pressure Loss
Flow from Side A w/ 4" ANSI 150 adapter ZCH models only: Flow from Side A mounted on TFT HUM or IVUM 1000 1500 2000 2500 FLOW (GPM) Figure 6.0 ©Copyright Task Force Tips LLC 2014-2018 LIZ-060 October 26, 2020 Rev03... -
Page 22: Warranty
WARRANTY Task Force Tips LLC, 3701 Innovation Way, Valparaiso, Indiana 46383-9327 USA (“TFT”) warrants to the original purchaser of its products (“equipment”), and to anyone to whom it is transferred, that the equipment shall be free from defects in material and workmanship during the five (5) year period from the date of purchase. -
Page 23: Maintenance
Repair parts and service procedures are available for those wishing to perform their own repairs. Task Force Tips assumes no liability for damage to equipment or injury to personnel that is a result of user service. Contact the factory or visit the web site at tft.com for parts lists, exploded views, test procedures and troubleshooting guides. -
Page 24: Operation And Inspection Checklist
Operating equipment that has failed the checklist is a misuse of this equipment. TASK FORCE TIPS LLC 3701 Innovation Way, Valparaiso, IN 46383-9327 USA 800-348-2686 · 219-462-6161 · Fax 219-464-7155 MADE IN USA · tft.com ©Copyright Task Force Tips LLC 2014-2018 LIZ-060 October 26, 2020 Rev03...
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