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Kart
Kart
Setup Guide
Setup Guide
Arrow Karts Owners Manual
Arrow Karts Owners Manual

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Summary of Contents for Arrow Kart

  • Page 1 Kart Kart Setup Guide Setup Guide Arrow Karts Owners Manual Arrow Karts Owners Manual...
  • Page 2 Drew Price Engineering Pty Ltd Drew Price Engineering Pty Ltd 57-59 Nantilla Road, North Clayton VIC 3168 Australia 57-59 Nantilla Road, North Clayton VIC 3168 Australia PO Box 4105 Mulgrave VIC 3170 Australia PO Box 4105 Mulgrave VIC 3170 Australia Tel.
  • Page 3: Table Of Contents

    25 Gear ratio chart 26 Maintenance Schedule 28 Troubleshooting Question & Answer Index TAKE NOTE... Before making any adjustments be sure to test your Arrow in its recommended standard setup. It is essential to make only one adjustment at a time. CONTENTS...
  • Page 4: Axle Bearing Adjustment

    Why? With the Arrow karts that allow height adjustment of the rear axle, by raising the height of the rear axle in the chassis you are lowering the rear ride height. In effect, this changes the “centre of gravity”, (c/g), of your kart, which is lowered and moved back compared to the axle in its normal full down position in the chassis.
  • Page 5: Height Adjustable Stub Axles

    When you lower the stubs in the frame you raise the kart’s front ride height. This raises the karts c/g. as well as moving it further back. The effect on the kart will be to make it a little slower with its first-off reaction on initial steering wheel input but from then on in the front will have more grip into the apex.
  • Page 6: Brake Adjustment

    Note: The minimum clearance between each pad and the disc should be 1.5mm. Arrow karts brakes are supplied with 4 adjustment shims (2 x 0.5mm thick and 2 x 1.0mm thick) making adjustment simple.
  • Page 7: Crash Bar Adjustment

    Crash Bar Adjustment Crash Bar Adjustment Problem: “Understeer from the apex and out of the corner” Solution: Loosen or remove the bolt at the front mounting point of both side-pod supporting bars to the chassis. Side Pod Bars: Have these tightened for most conditions. Loosening these will reduce grip and can also assist in reducing understeer.
  • Page 8: Front End Alignment

    The first mark you made represents the outside front tyre of your kart, the second mark being the inside front tyre and the fixed end on the string being the fulcrum of the arc the kart is going through in a corner.
  • Page 9 On a track which offers a lot a fast sweeping corners with a fast corner leading onto the longest straight, running a lot of Ackerman will only help kill your top end speed. It’s like setting the kart with toe-out where the front tyres become dragging front brakes.
  • Page 10 Running full caster in the wet is a must. In the dry increasing caster is okay when looking for better turn-in. It should be noted that too much caster would create a very nervous kart on entry to corners.
  • Page 11: Front Track

    ‘SL’ tyres – 1 x 10mm spacer and 1 x 5mm spacer on the inside of each front wheel. Junior kart on ‘SL’ tyres – 1 x 10mm spacer and 1 x 5mm spacer Stub Axle Spacers Wheel on the inside of each front wheel.
  • Page 12: Rear Track

    However, avoid continually narrowing the rear track to obtain more grip as you will find that only so much grip can be obtained and you will then be upsetting the balance of the kart making it much more unstable and difficult to drive.
  • Page 13 We believe rear track is more an aid in balancing the kart and suggest you be prepared to experiment to search for your own best setting.
  • Page 14: Seat Stays

    Seat Stays Seat Stays Problem: “There’s no traction/the kart is oversteering coming from the apex out of a corner” Solution: Mount seat stays on either side of the seat. In certain applications 2 sets of seat stays can be fitted.
  • Page 15: Adjustable/Removable Torsion Bars

    Adjustable Torsion Bars Adjustable/Removable Torsion Bars Problem: “There’s no traction/the kart is oversteering coming from the apex out of a corner” Solution: 1. Running the rear torsion bar “full stiff” (i.e. with the blade of the torsion bar set vertically to the track’s surface) will maximize rear mechanical grip as well as reducing rear chassis roll.
  • Page 16 “blade” set full stiff. When using the kart on a dry but slippery track, running with the torsion bar fitted and the blade set horizontally will give the kart more traction off the turn. On a track with a good visible rubber line we recommend that the torsion bar assembly be run “full-soft”...
  • Page 17: Tyre Pressures

    Problem: “Understeer from the apex and out of the corner” Solution: Lower rear tyre pressures by 0.05bar/1 P.S.I. Note: Due to the many specifications and compounds of kart tyres on the market today, we suggest you seek information from your kart dealer or the particular tyre distributor.
  • Page 18: Seat - Fit And Position

    ‘SL’ type tyres) or Arrow Euro (for high grip ‘SL’ or ‘Open’ type tyre) seats. Place the chosen seat on the floor and sit in it with your legs out flat and arms held out as if you were in your kart and driving it. You should fit all the way down into the seat.
  • Page 19: Wet Weather

    • Rear Track: Leave as per your dry setting or move hubs inwards 10mm each side. Narrowing the rear track too much will result in front understeer. • Caster Adjustment: If time permits, adjusting to maximum caster (indicator lines to front of kart) will reduce understeer.
  • Page 20: Rear Wheel Hubs

    Note: If your Arrow is fitted with a 40mm axle the wheelhubs incorporate a unique design with a wheel- locating insert. Fit the insert if you have your wheelhubs over the end of the axle and remove the insert if you want to slide your wheelhubs further inwards for a narrower rear track.
  • Page 21 The best way of adjusting the brake bias is to do it when the kart is on the kart stand. Adjust the brake balance bar into a position where, with pressure applied on the brake pedal, both front and rear wheels can just be turned by hand.
  • Page 22: Brake Maintenance

    Fitting Tyres Fitting tyres will depend upon the class the kart is being assembled for. When inflating the tyre to seat the bead, do not over inflate. There is a very real risk of serious injury if the manufacturers advice printed on the sidewall of all tyres is not followed.
  • Page 23: Front Wheel Alignment

    The first stage to doing a front wheel alignment is making sure you’ve set the height of your kart’s steering wheel to where you find it will be most comfortable. On Arrow karts, the upper plastic bushing on the steering shaft is height adjustable by the two holes at the top of the chassis steering shaft support uprights.
  • Page 24 NEVER drive your Kart on any public highway, freeway, street or road. Doing this is illegal and extremely dangerous. If you decide to resell or pass on your Drew Price Engineering Pty Ltd Kart it is your responsibility to pass on all the Safety maintenance information to the next owner/operator. In the event of an accident, failure to pass on this information may mean you are held legally responsible.
  • Page 25: Owner Registration Card

    Owner Registration Owner Registration Card Important: This card must be filled out by the Kart Dealer selling the kart and forwarded to Drew Price Engineering Pty Ltd. It is essential this registration card is on file should any queries require future attention by DPE.
  • Page 27: Gear Ratio Chart

    Gear Ratio Chart Gear Ratio Chart 7.11 6.40 5.81 5.33 4.92 4.57 7.22 6.50 5.90 5.41 5.00 4.64 7.33 6.60 6.00 5.55 5.07 4.71 7.44 6.70 6.09 5.58 5.15 4.78 7.55 6.80 6.18 5.66 5.23 4.85 7.66 6.90 6.27 5.75 5.30 4.92 7.77...
  • Page 28: Maintenance Schedule

    Maintenance Schedule Suggested Mainteneance Schedule EVERY RACE MEETING AFTER AFTER AFTER 1 MEET 3 MEETS 5 MEETS 1 SEASON RUNNING EVERY ITEM 100km 300km 500km REQ’D 1,000km REMARKS Axle Inspection • • Axle Bearing: Inspection • • Retighten • • Replacement •...
  • Page 29 EVERY RACE MEETING AFTER AFTER AFTER 1 MEET 3 MEETS 5 MEETS 1 SEASON RUNNING EVERY ITEM 100km 300km 500km REQ’D 1,000km REMARKS Chassis, including all welds: Inspection • • Immediately following any crash/contact Cleaning • • Drive Sprockets: Inspection •...
  • Page 30 Rear Track Adjustment Seat Stays Adjustable/Removable Torsion Bars Seat – Fit & Position Rear End ‘bounce’ Rear Track Adjustment Kart is ‘two wheeling’ excessively Height Adjustment of Rear Axle Rear Track Adjustment OVERSTEER – General Front Track Adjustment OVERSTEER – into turns...
  • Page 32 Arrow range of karts for the Arrow range of karts manufactured by Drew manufactured by Drew Price Engineering.

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