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OWNER'S MANUAL
RD-8422BE
Important：Read these instructions before installing, operating or servicing this product.
MODEL：PT–1000 / PT–2000
WELDING POSITIONER
Serial Number：18009001 ~ and later
Date：Oct. 04, 2018
UNITED PROARC CORPORATION
th
No.3 Gungye 10
Road, Pingjen Industrial Park,
Tel No：886 3 4696600
Pingjen City, Taoyuan 324, Taiwan
Fax No：886 3 4694499
http： //www.proarc.com.tw
E-Mail： customerservice@proarc.com.tw
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Table of Contents
Related Manuals for ProArc PT-1000
Summary of Contents for ProArc PT-1000
- Page 1 Important：Read these instructions before installing, operating or servicing this product. MODEL：PT–1000 / PT–2000 WELDING POSITIONER Serial Number：18009001 ~ and later Date：Oct. 04, 2018 UNITED PROARC CORPORATION No.3 Gungye 10 Road, Pingjen Industrial Park, Tel No：886 3 4696600 Pingjen City, Taoyuan 324, Taiwan Fax No：886 3 4694499...
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Page 3: Table Of Contents
5.1 Part List ‒ Machine (PT-1000) ..............8 Parts list 5.2 Part List ‒ Machine (PT-2000) ..............10 5.3.1 Part List ‒ Ground kit (PT-1000) ............. 12 5.3.2 Part List ‒ Ground kit (PT-2000) ............. 13 5.4 Part List ‒ Control box ................14 Diagram 6.1 Control system box .................. - Page 4 If there is any damage, notify the carrier immediately to file a claim. Furnish complete information concerning damage claims or mistakes in shipment to United ProArc Corporation ： No. 3 Gungye 10 Road, Pingjen Industrial Park, Pingjen City, Taoyuan 324, Taiwan. Include the quipment identification number along with a description of the parts in question.
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Page 5: Safety Precautions
SAFETY PRECAUTIONS Operation and maintenance involve potential hazards. All operators and personnel should be alerted to possible hazards and precautions should WARNING be taken to prevent possible injury. Machine ： Electrical safety ﹡ Terminate the main power on the external NFB. ﹡... -
Page 6: Limited Warranty
UNITED PROARC’s obligation under this warranty policy is expressly limited to the replace or repair, at its option, of the defected part only. ProArc’s option to repair or replacement of a defected part under this warranty shall be based on FOB Taiwan basis. -
Page 7: General Information 1.1 Introduction
﹡ The table has a through hole ofψ1”, which is convenient for the long pipe welding or the purge shielding gas. ﹡ On the table, there are 4 slots, suitable for all kinds of grippers. ﹡ Farthing current：800Amps 100%.(PT-1000 For 400Amps) ﹡ All units are high frequency protected. -
Page 8: Specifications
1.2 SPECIFICATION Model Unit PT-1000 PT-2000 Power input 1 Phase 220V 50/60Hz Motor (Rotation & Tilt) 1/2 x2 1 x 2 NFB capacity Capacity 1,000 2,000 Rated center of gravity Rated eccentricity ψ600 ψ800 Table diameter (D) Rotation speed 0.05~1 0.05~1... -
Page 9: Maintenance 2.1 Maintenance
2.1 MAINTENANCE Routine maintenance After using the machine, make sure to turn off the input main power to prevent the leakage of the electricity. To make sure the function of the machine could work well for a long time, please keep clean all around the machine and the switch from the oil pollution. -
Page 10: Operation Instruction 3.1 Operation Instruction
3.1 OPERATION INSTRUCTION 1. Rotary’s power switch：System’s control power switch . 2. “Start” switch (Power)：Turn ON the main power switch, press the control power switch ( power light ) to start operation. 3. Tilt direction switch (Down)：Press button to move down direction; release to stop. 4. -
Page 11: 3.2 Sequence Diagram
3.2 SEQUENCE DIAGRAM... -
Page 12: Service 4.1 Trouble Shooting Guide
4.1 TROUBLE SHOOTING GUIDE SYMPTOM POSSIBLE C AUSE/ REMEDY A. NFB jumps off. Check main circuit for any disconnection or short. B. No power input. Inspect the AC power input voltage. C. Power supply no DC24V output. 1. Inspect and make sure the switching power supply AC 1. - Page 13 4.1 TROUBLE SHOOTING GUIDE SYMPTOM POSSIBLE C AUSE/ REMEDY A. Tilt direction switch breaks down. Check / replace a new switch. B. Failed control PC board. Please refer to symptom No. 2. C. Inverter breaks down, no output. Please refer to symptom Nos. 3 & 4. D.
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Page 14: Parts List 5.1 Part List - Machine (Pt-1000)
5.1 PARTS LIST ― MACHANISM ( PT – 1000 ) Item. Part No. Description Qty. Remark 0127-0002 T – Nut 5014-1020000-10 Rotation drive pinion 5014-1040000-10 Rotation shaft ＊ 0305-1001 Bearing ＊ 0305-0801 Bearing 5014-1090000-10 Home limited bracket 0120-0004 Precision lock – Nut 5014-1030000-30 Rotation drive pinion ＊... - Page 15 5.1 PARTS LIST ― MACHANISM ( PT – 1000 )
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Page 16: Part List - Machine (Pt-2000)
5.2 PARTS LIST ― MACHANISM ( PT – 2000 ) Item. Part No. Description Qty. Remark 0127-0001 T – Nut 5015-1020000-10 Rotation drive pinion 5015-1040000-20 Rotation shaft 0305-1101 Bearing 5015-1060000-10 Spacer 0120-0005 Precision lock – Nut ＊ 5015-1030000-21 Rotation drive pinion ＊... - Page 17 5.2 PARTS LIST ― MACHANISM ( PT – 2000 )
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Page 18: Part List - Ground Kit (Pt-1000)
5.3.1 PARTS LIST ― GROUND KIT (PT-1000 ) Item. Part No. Description Qty. Remark ＊ 5010-2050102-10 Carbon brush ＊ 0144-0028 Spring 5010-2040100-20 PE plastic body 0106-0805 Hex cap screws (cupper) 0121-0804 Washer (cupper) 4000-274859 Terminal 0123-0802 Nut (cupper) 5015-3080020-21 Ground kit... -
Page 19: Part List - Ground Kit (Pt-2000)
5.3.2 PARTS LIST ― GROUND KIT (PT-2000) Item. Part No. Description Qty. Remark 5010-2050102-10 Carbon brush ＊ 5010-2040400-10 PE plastic body 5010-2040500-10 PE plastic body 0144-0028 Spring ＊ 4000-274859 Terminal 0106-0805 Hex cap screws (cupper) 0121-0804 Washer (cupper) 0123-0802 Nut (cupper) 5015-3080000-30 Ground kit ＊... -
Page 20: Part List - Control Box
Qty. Remark 3221-2003 No Fuse breaker 3323-0005 Power supply 6652-1121 PC Board 3332-1201 EMI filter 3224-1005 Magnetic contactor 3021-2003 Inverter INV2 (PT-1000) 3021-2005 Inverter INV2 (PT-2000) 3021-2001 Inverter INV1 (PT-1000) 3021-2004 Inverter INV1 (PT-2000) 3061-1006 Meter 3214-4003 Push button 3214-4005... - Page 21 5.4 PARTS LIST ― CONTROL BOX...
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Page 22: Diagram 6.1 Control System Box
6.1 CONTROL SYSTEM BOX... -
Page 23: 6.2 Main Circuit
6.2 MAIN CIRCUIT... -
Page 24: Pendant Control Circuit
6.3 PENDANR CONTROL CIRCUIT... -
Page 25: Inside Input / Output Connect Interface
6.4 INSIDE INPUT/OUTPUT CONNECT INTERFACE：PCB1 J1 Connector J3 Connector Power Supply Description Inverter CTL Description 220V-L INV1-F1 220V-N INV1-F2 DC24V INV2-B1 DC0V INV2-B2 FAN1 FAN2 CN1 Connector CN3 Connector Inverter 2 Description Inverter 1 Description CN2 Connector CN4 Connector Inverter 2 Description Inverter 1 Description... - Page 26 6.4 INSIDE INPUT/OUTPUT CONNECT INTERFACE：PCB1 CN6 Connector CN9 Connector Weld Output Description Limit SW Description SW1-1 LS-DN1 R1-2 LS-DN2 LS-UP1 LS-UP2 CN7 Connector CN8 Connector Hand Pendant Description Remote Foot Switch Description AFM1 GND1 GND1 AVI1-HP 10V1 GND1 GND1 M10-RF GND1 M10-HP ES-1...
- Page 27 6.4 INSIDE INPUT/OUTPUT CONNECT INTERFACE：PCB1 CN10 Connector CN11 Connector Front SW Description Description PB1-1 MC-A1 PB1-2 MC-A2 L1-1 MC-C1 L1-2 MC-C2 CN11-3 CN10-1 SW1-1 SW1-2 SW2-1 SW2-2...
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Page 28: Input / Output Connect Interface
6.5 INPUT/OUTPUT CONNECT INTERFACE CONTROL BOX JN1 Connector JN2 Connector PCB-CN6 Description PCB-J3 Description SW1-1 R1-2 INV1-F1 INF1-F2 JN3 Connector JN4 Connector PCB-J3 Description PCB-CN7 Description AFM1 GND1 AVI1-HP 10V1 INV2-B1 GND1 INF2-B2 M10-HP ES-1 ES-2... - Page 29 6.5 INPUT/OUTPUT CONNECT INTERFACE CONTROL BOX JN5 Connector PCB-CN8 Description GND1 M10-RF GND1 GND1...
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Page 30: Appendix A：rotation Parameter Settings
Appendix A：ROTATION PARAMETER SETTINGS Inverter Table Item Name Setting Value PT-1000 PT-2000 Pr.00 Source of frequency command Pr.01 Source of operation command Pr.03 Maximum output frequency Pr.04 Maximum voltage frequency Pr.05 Maximum output voltage Pr.06 Mid-Point frequency Pr.07 Mid-Point voltage Pr.08... -
Page 31: B：tilt Parameter Settings
Appendix B：TILT PARAMETER SETTINGS Inverter Tilt Setting Value Item Group 1：User parameter PT-1000 PT-2000 1-00 Maximum output frequency (Fo. Max) 1-01 Maximum voltage frequency 60.0 1-02 Max. Output voltage (Vmax) 1-03 Mid-Point frequency (Fmid) 1-04 Mid-Point voltage (Vmid) 1-05 Minimum output frequency (F min) -
Page 32: Circuit Circuit Diagram
CIRCUIT DIAGRAM...
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