Buhler 2895 Operator And Parts Manual
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Buhler 2895 Operator And Parts Manual

Allied front-end loader
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  • Page 2: Warranty Registration And Policy

    WARRANTY REGISTRATION AND POLICY Buhler Manufacturing products are warranted for a period of twelve (12) months from original date of purchase, by original purchaser, to be free from defects in material and workmanship under correct, normal agricultural use and proper applications.

  • Page 3: Table Of Contents

    2895 OPERATOR’S AND PARTS MANUAL Description Registration and Policy Loader Specifications ... Introduction Terminology ... Serial Decal Location ... Safety General Safety Notes ... Safety Decals ... Important Precautions ... Pre – Operation ... 10 Operation General Operating Notes ... 11 Hydraulics ...

  • Page 4: Loader Specifications

    bühler Allied Front-End Loader LOADER SPECIFICATIONS Illustration (TSL shown) - 2 - P4110...
  • Page 5 - * Indicates bucket size used for calculations of lift capacities and rollback forces. Weight (with bkt & mtg kit) [lb/kg] NOTE: Specifications are subject to change without notice or obligation. Allied Front-End Loader 2895 2895 181/460 181/460 169/429 171/434...

  • Page 6: Introduction

    Keep this manual for reference and to forward to new operators and owners. Contact your local Buhler - Allied dealer if you require any assistance, information or additional manuals. Terminology: Basic terminology used throughout this manual has been identified below.

  • Page 7: Serial Decal Location

    For your records, record Serial Number here: _____________________________ Warranty Registration: The Warranty Registration and Delivery Report MUST be completed within thirty (30) days of delivery to validate the warranty. Allied Front-End Loader Buhler Manufacturing farm king allied inland - 5 - "a partnership"...

  • Page 8: Safety

    bühler SAFETY Read and understand all the safety messages listed in this manual. For your safety and the safety of others near the machine, learn how to control and operate the loader properly. It is your responsibility to inform subsequent operators and owners of these precautions.

  • Page 9: Safety Decals

    bühler Safety Decals: Safety Decal Location illustrates the approximate location and detail of safety decals. To install safety decals ensure the installation area is clean and dry. Decide on the exact position before you remove the backing paper. smallest portion of the split backing paper and align over the specified area. Carefully press in place.
  • Page 10 bühler Allied Front-End Loader Safety Decal Location - 8 - P4110...
  • Page 11 bühler The following pictorials indicate important precautions to be used during the operation of the loader. DANGER ELECTROCUTION HAZARD To prevent serious injury or death: Stay away from power lines and cables. Electrocution can occur with or without direct contact. WARNING CRUSHING HAZARD To prevent serious injury of death:...

  • Page 12: Pre - Operation

    bühler PRE – OPERATION WARNING The tractor must be equipped with an approved Roll over Protection Structure (ROPS) and safety belts to help prevent personal injury or death caused by tractor roll over. CAUTION Maximum rated loader capacity may exceed tractor rating.

  • Page 13: Operation General Operating Notes

    bühler OPERATION General Operating Notes: information that can be applied towards your specific application. Ensure that you’ve read and understood this manual and your Tractor Manual. Observe all safety precautions and follow local laws pertaining to the use of your loader and tractor.

  • Page 14: Bucket

    All Buhler-Allied hydraulic valves are self-centering and return to neutral from all positions except float. The float or detent spool is only to be used on the boom circuit. This position allows the oil to freely flow through the valve so the lift cylinders can extend or retract.

  • Page 15: Backfilling Or Scraping

    bühler ackfilling or Scraping: Allied Front-End Loader Minimize turning angle and length of run between pile and trailer to increase loading efficiency. Also, place load evenly or centered in the attachment. WARNING Carry the load no highe than necessary Turn and brake slowly. Always be sure that loading area is level and on solid ground.

  • Page 16: A - Frame

    bühler – Frame: Standard and Heavy Duty A – Frames can be fitted with either spears or pallet forks. Allied Front-End Loader or back grading, either load the bucket and position the heel on the ground or position the bucket at 40q or less below level as shown.

  • Page 17: Handling Bales And Pallets

    bühler andling bales and pallets: or safe handling of bales and pallets please follow procedures below: WARNING Do not operate A – Frame for bales without the stabilizers. CAUTION Never attempt to use the spears as forks, as the spears can easily penetrate the ground causing a spear to bend or break as well as making the bale unstable to carry.
  • Page 18 bühler CAUTION Avoid sudden stops a nd sharp turns. Avoid uneven terrain areas for loading and unloading. Level indicator CAUTION Avoid sudden stops a nd sharp turns. Operate at low ground speeds. Never attempt to lift loads heavier than the rated fork specs (42”– 2200 lbs.) (48”– 4400 lbs.).

  • Page 19: Grapple

    72" and larger. pictorial below for options listed) - 17 - Allied Front-End Loader Standard 2000 series Quick attach brackets (2495-2895) Standard 495-995 Quick attach Optional 95-395 Quick attach Optional factory pre punched grapple buckets. (84", 96", 102" only)

  • Page 20: Installing / Removing Loader

    bühler INSTALLING / REMOVING LOADER Installing: CAUTION Prior to initial mounting, cycle loader cylinders to displace air. This ensures the loader will remain in the storage position and operate consistently. CAUTION Verify front and side clearances during installation to avoid tractor damage. Position hydraulic hoses such that they will not be pinched or stretched during installation.

  • Page 21: Removing

    bühler WARNING Shut tractor off and store parking stands within loader cross tube remembering to stand on the outside of the loader arms. Start the tractor and continue to cycle loader and attachment to verify loader operation. Removing: WARNING A bucket or other suitable attachment must be attached to the loader for stability.
  • Page 22 bühler WARNING Operate hydraulic controls slowly. disengage from the mounting kit and may shift if not on firm level ground. Allied Front-End Loader Lower attachment level to the ground while engaging float position. attachment rests firmly on ground with minimal downward pressure.

  • Page 23: Installing / Removing Loader Attachments

    bühler INSTALLING / REMOVING LOADER ATTACHMENTS Installing: Pin in lock position. CAUTION Verify attachment installation from tractor seat by lowering level attachment to ground and retracting the lift cylinders. Removing: Pin in storage position Allied Front-End Loader Position tractor centrally within the bucket hooks.

  • Page 24: Lubrication

    bühler LUBRICATION Lubricate loader bushings and pivots every eight hours of average operation with high-grade grease. For grease fitting locations see illustration below. Select grease based on the expected outside temperature range. Lithium, Molybdenum and synthetic greases are preferred. Use the tractor hour meter as a guide.

  • Page 25: Maintenance General Inspection

    bühler MAINTENANCE General Inspection: CAUTION Lower attachment and loader to ground, place all controls in neutral, stop engine, set parking brake and remove ignition key before inspecting, servicing, adjusting or repairing loader. WARNING Relieve hydraulic pressure before repairing, adjusting or disconnecting hydraulics components. Escaping hydraulic oil can penetrate skin causing serious personal injury.

  • Page 26: Mounting Kit

    bühler Mounting Kit: After the initial 2 weeks or 40 hours of loader operation, and 6-month intervals thereafter re-torque all mounting kit bolts. (See below for proper bolt torques) Bolt Torque Chart: Standard Grade 2 Bolts Grade 5 Bolts Grade 8 Bolts Bolt Size Torque Torque...

  • Page 27: Hydraulics

    bühler Hydraulics: have sufficient force to penetrate the skin, causing serious personal injury. Before repairing, adjusting, or disconnecting lines, be sure to relieve all pressure. Before applying pressure to the system, be sure all connections are tight and the lines, pipes, and hoses are not damaged.
  • Page 28 bühler A yearly inspection of the valve is recommended. However the maintenance intervals on the valve depends on the surrounding environment or if valve spools become stiff. Where temperatures fluctuate from one extreme to another or exposed to high salt the intervals for maintenance should be increased to protect from corrosion.
  • Page 29 bühler Allied Front-End Loader On valves fitted with joystick cables loosen off jam nut and cable sleeves to gain access to the valve spool. Clean all debris and any existing corrosion. Spray areas with a light corrosion resistant lubricant. Re-mount cables sleeves and adjust so that joystick is centered in both axis to the base.

  • Page 30: Tsl General Note And Instructions

    bühler TSL GENERAL NOTE AND INSTRUCTIONS The true self leveling system (TSL) utilizes mechanical linkages to maintain bucket level while raising and lowering. weldment, leveling tubes and linkages have been developed to ensure that the bucket remains at the same position throughout its range of motion.

  • Page 31: Trouble Shooting

    bühler TROUBLE SHOOTING Problem Loader slow and/or will not dump. Loader chatters or vibrates when raising and lowering. Excessive movement at pivots. Pump noisy. Oil leaks. Oil Leaks at Valve. Allied Front-End Loader Possible Cause Quick couplers leaking Hydraulic oil too heavy. Oil filter plugged.
  • Page 32 bühler Trouble Shooting Continued Problem Insufficient lift capacity. Slow leak down. Excessive wear on bottom of bucket and wear pads. Hydraulic cylinders inoperative. Pump operating continually on closed center tractor hydraulics system. Loader lift and bucket tilt controls do not work according to decal.

  • Page 33: Parts Appendix

    Description 2895-2895 S Main Frame Assembly ... 32 Hydraulic Plumbing ... 34 2895 TSL – 2895 S TSL Main Frame Assembly ... 36 Hydraulic Plumbing ... 38 2895 Regular and True Self Leveling Possible attachment interference ... 40 Cylinders ... 41 Hydraulic Fitting Torques ...

  • Page 34: Main Frame Assembly

    Allied Front-End Loader 2895 – 2895 S Main Frame Assembly 32 - P4110...
  • Page 35 Item Part No. 24966 2895 Main Frame Weldment 24944 2895 S Main Frame Weldment 25165 2895 Quick Attach Weldment Ref. Lift Cylinder (see cylinder assembly) Ref. Bucket Cylinder (see cylinder assembly) 115585 Pin Weldment (Quick Attach) 24940 Upright Weldment Right...

  • Page 36: Hydraulic Plumbing

    Allied Front-End Loader 2895 – 2895 S Hydraulic Plumbing Assembly 34 - P4110...
  • Page 37 Elbow 90 3/4 MJIC x 3/4 MJIC 812069 Tee 3/4 MJIC 81344 Nut Lock (Nylon) 0.375 NC 81592 Nut Hex 0.375 NC GR2 PL 2895 – 2895 S Hydraulic Plumbing Assembly Description 35 - Allied Front-End Loader 2895 2895 S P4110...

  • Page 38: 2895 Tsl - 2895 S Tsl

    Allied Front-End Loader 2895 TSL – 2895 S TSL Main Frame Assembly 36 - P4110...
  • Page 39 Item Part No. 24967 2895 TSL Main Frame Weldment 24945 2895 S TSL Main Frame Weldment 25165 2895 Quick Attach Weldment Ref. Lift Cylinder (see cylinder assembly) Ref. Bucket Cylinder (see cylinder assembly) 115585 Pin Weldment (Quick Attach) 24942...

  • Page 40: Hydraulic Plumbing

    Allied Front-End Loader 2895 TSL – 2895 S TSL Hydraulic Plumbing Assembly VIEW A-A 38 - P4110...
  • Page 41 Hose 3/8 x 44 3/4 Swfjic x 3/4-90 Swfjic 116941 Hose 3/8 x 36 3/4 Swfjic x 3/4-90 Swfjic 116942 Hose 3/8 x 20 3/4 Swfjic x 3/4-90 Swfjic 2895 TSL – 2895 S TSL Hydraulic Plumbing Assembly Description 39 - Allied Front-End Loader...

  • Page 42: Possible Attachment Interference

    Large attachments (such as the C2000 Grapple) may contact the S2895 or 2895 TSL pivot plate. This can occur if the loader is fully rolled back. This interference is avoided in factory assembly. The loader linkage can be...

  • Page 43: Cylinders

    1. Bucket cylinder shown 2. All cylinder seals are contained in corresponding seal kit. 3. Refer to page 44 for prevailing torque for locknuts. CAUTION Maximum pressure – 3000 psi Allied Front-End Loader 2895 Cylinder Assembly Bucket Cylinders Regular 3.00" 3.00” 27.50"...

  • Page 44: Hydraulic Fitting Torques

    bühler Hydraulic Fitting Torques: Jam Nut or Straight Thread Dash Size ORB Fitting Torque Size (ft-lbs) 7/16-20 14-16 18-20 1/2-20 9/16-18 24-26 50-60 3/4-16 7/8-14 72-80 125-135 1-1/16-12 1-3/16-12 160-180 200-220 1-5/16-12 210-280 1-5/8-12 1-7/8-12 270-360 Prevailing Torque Locknuts: Nut Size Grade B Nuts Nut Tightening Torque Threads...
  • Page 46 (403) 962-6991 SK, Regina (306) 781-2300 ON, Woodstock (519) 539-0435 ON, Jasper (613) 283-1758 QC, Dorion (450) 455-4840 “ Buhler Manufacturing a partnership” Customer Support: 1-888-524-1003 1260 Clarence Ave. Box 7300 Winnipeg, MB. R3C 4E8 Ph.: (204) 661-8711 Fax: (204) 654-2503 www.buhler.com...

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