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Amped Patriot Jr Manual

Fleeceback & insulation mobile adhesive dispensing cart
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  • Page 2 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Patriot Jr. FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART LOCATIONS Philadelphia, PA 7928 State Road Philadelphia, PA 19136 P: 800.620.7928 F: 215.335.9366 Richard@panthereast.com Erie, PA 2408 McKinley Avenue Erie, PA 16503 P: 814.455-0290 F: 814.455-0292...

  • Page 3: Table Of Contents

    FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART TABLE OF CONTENTS Patriot Jr. P-55 The Patriot Jr. & The P-55 Patriot Jr. Features Startup Procedures 07 - 08 Overnight Shut Down 09 - 10 Fusion Gun Overnight Shut Down 11 - 12...

  • Page 4: Patriot Jr

    FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Patriot Jr. PJR REACTOR PUMP HAS EASY TO USE INTERFACE AND GAUGES ADJUSTABLE PADDED HANDLES STANDARD 50 FT HOSE INCLUDED (UP TO 50 ADDITIONAL OPTIONAL HOSE CAN BE ADDED) LOCKABLE SPACIOUS COMPARTMENT ADJUSTABLE...
  • Page 5 STAINLESS STEEL / ALUMINUM ALLOY FITTINGS VARIABLE SPEED AND PRESSURE ONE YEAR WARRANTY FULL SPRAY AIR PURGE CAPABLE BAG-IN-BOX AND JUGS CAPABLE AMPED PURPLE HEAVY DUTY COVER CUSTOM GRACO REACTOR PUMP (EASY ACCESS FOR QUICK ONSITE OR OFFSITE REPAIRS) SELF DIAGNOSTIC ULTRA COMPACT AND LIGHTWEIGHT...

  • Page 6: The Patriot Jr. & The

    P A T R I O T J R . & P - 5 5 B E N E F I T S The P-55 is a great stand alone or can serve as a cost saving compliment to your exising Patriot Jr. system. The insulation adhering and fleeceback Patriot Jr.

  • Page 7: Patriot Jr. Features

    & bag in a box dispensing cart. The Patriot Jr. (PJR) is an inexpensive spray foam dispens- ing system on a customized cart, using the GRACO Reactor E8P as the main feature. This lightweight spray foam system is easy to maneuver and operate, compatible with a variety of roofing systems, and it is versatile enough for both 15 Gallon Drums and Bag In a Box.

  • Page 8: Startup Procedures

    FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Startup Procedures This manual is an important part of your machine and should remain with the machine at all times for continued reference on proper use and care of this machine. 01. Open drums and insert fittings. Fittings for drum should correspond to fitting on PJR Reactor. Be sure to set drums up to match stickers and labels.
  • Page 9 POR FAVOR VERIFIQUE TODAS LAS CONEXIONES Y CLIPS. 09. Con la ayuda de otro persona jala el Patriot Jr. hasta abajo así que los tambores son paralelos a los suportes anteriores y ruedas son seguramente en la losa.

  • Page 10: Overnight Shut Down

    FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Overnight Shut Down This manual is an important part of your machine and should remain with the machine at all times for continued reference on proper use and care of this machine. 1. Turn off rocker switch on pump. Unplug Unit. 2.
  • Page 11 7. Retiran las mangueras de recirculación de respiraderos y déjelas a colgar 8. Meten los tapones en los tubos de ventilación 9. Cubres el Patriot Jr. con cubierta verde incluida. Note: Yiempos de descanso y almuerzo, cerrarla anoche, cerrarla hasta 5 días WWW.PATRIOTJR.COM...

  • Page 12: Fusion Gun Overnight Shut Down

    10. Store gun in a dry bag. 11. Turn off both ball valves at inlet hoses from drums. 12. Insert plugs back on vent tubes. 13. Cover Patriot Jr. with green stock cover provided. Note: Suggested times for shut down Lunch breaks, Overnight, 3-5 days 800.620.7928...
  • Page 13 11. Apague ambas válvulas de bola en las mangueras de entrada de los tambores. 12. Retirense las mangueras de recirculación de respiraderos y dejelas a colgar. 13. Meten los tapones de nuevo en los tubos de ventilación. 14. Cubrense el Patriot Jr. con cubierta verde. WWW.PATRIOTJR.COM 800.620.7928...

  • Page 14: Long Term Shut Down

    FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Long Term Shut Down 1. Close inlet ball valves 2. Disconnect inlet hoses from drums. 3. Using the bag-in-a-box connector hoses, connect the appropriate hose to the A side inlet cam lock. 4. Place hose into container of neutralizer. 5.
  • Page 15 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Procedimiento Para Almacenaje de Largo Plazo 1. Cierre las válvulas de bola de entrada 2. Desconecte las mangueras de entrada de los tambores. 3. Usando las mangueras de conector de "bolsa en caja", conecte la manguera apropiada a la cerradura leva a lado "A".

  • Page 16: Safety

    FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART SAFETY Complete fall protection training before exposing a worker to fall hazards in accordance with OSHA standards or other governing bodies. 1. Observe and follow all applicable local, state, federal, or provincial regulations. 2.
  • Page 17 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART SAFETY Properly cover and/or guard and label any roof openings in accordance with OSHA Standards or other governing bodies to avoid serious injury or death. Never operate this machine while walking backwards to avoid trips or falls through holes or openings. Safety Decals Replace worn, damaged or illegible decals before operating the machine.

  • Page 18: Patriot Jr. Overview

    FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Patriot Jr. Detailed Overview This is the On/Off switch. Typically you’re going to run The recirculation controls are the between 3-5. The higher you two black switches on the top turn it up the higher the pres- below the two round pressure sure is.
  • Page 19 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Patriot Jr. Detailed Overview Continued Make sure the clips are down and in There are two clips on the bottom As an add on we sell small genera- place so that when you tilt your cart base to hold the air compressor.

  • Page 20: Hose Connection Overview

    FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Hose Connection Overview When hooking up the hoses to the Be sure to carefully tighten each And there is a male and female on hose connection. PJR The hose diameter is the same either side so you can add a second but the fittings are different sizes so set either at the pump or at the gun.

  • Page 21: Drum Installation Overview

    When installing the barrels on the connect the barrels to the Patriot Jr. opening. Patriot Jr. be sure to first place the barrels on the correct side matching the A side and the B side. Point vents away from the Patriot Jr.
  • Page 22 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Drum Installation Overview The cart then stands up and you Tie down the straps and tighten roll the B Side Barrels into place. them to keep them in place. Then to make a connection attach Load the A Side barrel on the same Tighten the strap so that the the hose and move the ears out of...

  • Page 23: Parts & Accessories

    FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART PARTS & ACCESSORIES Item# Description Item# Description Item# Description Item# Description PJRLock GUNPJRVee PJRTire DrumStrap (1) PJR Handle (1) PJR Vee (1) PJR 18x8.5x8 (1) Drum Latch Lock, Key System Manifold Gun No Flat Tire Strap Down Kit WWW.PATRIOTJR.COM 800.620.7928...
  • Page 24 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Pin Handles Short for PJR DeWalt Comp PJR or P-55 Cover Fusion Gun Item# Description Item# Item# Item# Description Description Description PJR-COMPRESSOR 1.1 HP 4 Gal. PJR-FusionGun (1) Fusion Gun PJRCover PJR-PINSHORT (1) PJR Green or (1) P55 Purple (2) PJR Pins 247124 and Orifice Kit...
  • Page 25 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Cap Cam Lock F Cam Lock PJR Plug Hose Barb PJR PJR Y Strainer Y BRASS Item# Description Description Item# Item# Description Item# Description (1) Male PJR-CADCAMGRV (1) 3/4” PJR-CAMLOCKPLUG PJR-STRAINERBRASSWATTS (1) WYE Joint PJR-HOSEBARB (1) 3/4”...
  • Page 26 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART PJR Cart Lock Armrest PJR Latch 1/4“ Drill Bit Item# Description Item# Description Item# Description Item# Description PJRDrawer (1) PJR VEEDrillbit (1) 1/4” Drill VEEArm (1) Armrest TLatch (1) PJR Replacement Drawer Bit for Vee Manifold for PJR Vee Manifold T-Latch with Handle / Lock / Key Set...
  • Page 27 Shown with included generator. Compressor 15amp @ 120V Options also include PJR-O2 or Fusion Gun **(recommeded not included) Patriot Jr. Reactor® Specifications Max Fluid Working Pressure 2000 psi (140 bar, 14 MPa) REACTOR® Electrical Requirements Model 259082: 120 Vac, dedicated 15 A-circuit,...
  • Page 28 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART WE GOT THE HEAT Available 5 gallon 15 gallon 55 gallon HOT BOXES HEAT DRUM WRAPS BAND HEATERS • 64 cubic feet, 4' x 4' x 4' with other sizes and • Cinch straps to secure tight fit are thin, flexible electrical Drum Band Heaters temps available...

  • Page 29: Reactor Instructions

    FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Component Identification BACK VIEW FRONT VIEW TI17121a . 1: Component Identification Key: Pump A Pump B Fluid Pressure Gauges Recirc/Spray and Overpressure Relief Valves Control Panel Electric Motor and Drive Housings Hose Bundle Spray Gun Recirculation Tubes Air Line Inlet (quick-disconnect fitting)
  • Page 30 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Controls and Indicators Status Indicator Motor/Pump Control Function Knob Power Status Switch Codes TI17123b . 2: Controls and Indicators Power Switch STATUS Indicator Powers the Reactor E-8p on and off. Indicates system status, including power and error codes.
  • Page 31 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Troubleshooting Status Codes 2. Reduce pressure of higher component by slightly turning Recirc/Spray valve for that component toward Recirc, until gauges show balanced pres- Determine the status code by counting the number of sures.
  • Page 32 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Troubleshooting Status Code 1 and 2 Settings (Default) 1. Locate switch SW2 on the control board. 2. Set the four DIP switches to the desired positions. TI7023a TI7024a See F . 48 and Table 2. .
  • Page 33 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Troubleshooting Status Code 6: High Motor Temperature Motor is running too hot. 1. Motor temperature too high. Reduce pressure duty cycle, gun tip size, or move Reactor E-8p to a cooler location. Allow 1 hour for cooling. 2.
  • Page 34 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Troubleshooting Chart Problem Cause Solution Cycle Motor Power off then on to reset breaker. Motor does not operate. Power turned on with function knob Set function knob to Stop/Park set to a run position. , then select desired function.
  • Page 35 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Troubleshooting Problem Cause Solution Pressure is higher on one side Pump intake valve partially plugged. Clean pump intake valve. See page when setting pressure with function knob. Air in hose. Fluid is compressible. Purge air from hose.
  • Page 36 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Troubleshooting Problem Cause Solution A side rich; lack of B side. A side gauge is low. B side restriction downstream of gauge. Check gun check valve screen, mix module, or mix manifold restrictor. B side gauge is low.
  • Page 37 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Repair Control Board Table 3: Control Board Connectors (see F . 58) Board Power Bootup Check Jack Description NOTE: There is one red LED (D11) on the board. Power Main power from breaker must be on to check.
  • Page 38 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Repair LINE Black Twin Flat Cable Motor Function J11 (120 V Knob Black Board) CONTROL Yellow Cycle BOARD Yellow Counter 249434 (120 V) Black Status SW2 (see page 28 Indicator to adjust settings) Black Black White...
  • Page 39 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Parts 259082, 25A836 (120V) and 259083 (240V), Bare Proportioner 36 (2x) 34 (2x) 33 (2x) 31 (2x) 32 (2x) 29 (4x) 48 (2x) 30 (2x) 49 (2x) 47 (2x) 53 (2x) 35 (2x) 51 (2x) 52 (4x) Apply sealant to threads.
  • Page 40 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Parts 259082, 25A836 (120V) and 259083 (240V), Bare Proportioner (continued) 10 (4x) 13 (7x) 10 (4x) 11 (4x) TI17472a 3A1602J 800.620.7928 WWW.PATRIOTJR.COM PAGE 39...
  • Page 41 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Parts 259082, 25A836 (120V) and 259083 (240V), Bare Proportioner (continued) 37 (2x) 40 (2x) 88 (2x) 41 (4x) 10 (2x) 43 (2x) 42 (2x) 5 (2x) 84 (2x) 29 (2x) 54 (2x) 55 (2x) 91 (2x) 7 (4x) 56 (2x)
  • Page 42 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Parts 259082, 25A836 (120V) and 259083 (240V), Bare Proportioner (continued) Ref. Part Description Ref. Part Description 249630 HOSE, component B (resin), 1/4 in. (6 mm) ID; thermoplastic hose; 1/4 16H888 GROMMET, 7/8 in. ID npsm(f) x 48 in.
  • Page 43 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Parts 25A835, 120 V Bare Proportioner 24L885, 120 V Bare Proportioner 24L979, 240 V Bare Proportioner ‡221 210* 215‡ 211* 220‡ 207‡ †212 †213 †214 †213 222‡ 220‡ 207‡ TI17473a Ref. Part Description Ref.
  • Page 44 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Recirculation Manifold, 24J147 Parts Ref. Part Description 24K993 MANIFOLD, recirculation 111763 ELBOW; 1/4 npt (mbe) 239914 VALVE, recirc/spray; includes items 503a, 503b 224807 BASE, valve 187625 HANDLE, valve, drain 111600 PIN, grooved 503a 113641 GAUGE, pressure, fluid 503b 116504 TEE;...
  • Page 45 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Suggested Spare Manual 2K Gun Replacement Parts Manually opened and closed, two-component gun. See manual 332198. Pail Heater, 16U623 Part Description 24K984 DRYER, desiccant Flexible band heaters for 5 gallon pails. 246385 STRAINER, pump inlet 24K983 SWITCH, motor power, with circuit breaker Recirculation Hose Kit, 24M654 113641 GAUGE, pressure, fluid;...
  • Page 46 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
  • Page 47 FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART 800.620.7928 .AMPEDEQUIPMENT. Get started with our online training video library. Get out your iPhone or smartphone with a QR reader (iPhones have them built into the camera already) Click on this QR code pic. Watch how easy it is to watch these great and instructional videos.
  • Page 48 www.panthereast.com P A T R I O T P R O D U C T S D E V E L O P E D B Y : 8 0 0 . 6 2 0 . 7 9 2 8 • w w w . p a t r i o t j r . c o m...

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P-55

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