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Minimighter
TMM-140A
TOKU PNEUMATIC PRODUCTS
TMM-140AE
www.air-allied.com.au
M A N U A L
INSTRUCTION MANUAL
Carefully read all instructions before operating
or servicing any TOKU tools.
TOKU PNEUMATIC CO., LTD.
No.3
06-08
sales@air-allied.com.au
Air & Allied Sales (Pacific) Pty Ltd
www.air-allied.com.au
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Related Manuals for Toku TMM-140A
Summary of Contents for Toku TMM-140A
- Page 1 TMM-140A TOKU PNEUMATIC PRODUCTS TMM-140AE www.air-allied.com.au M A N U A L INSTRUCTION MANUAL Carefully read all instructions before operating or servicing any TOKU tools. TOKU PNEUMATIC CO., LTD. No.3 06-08 sales@air-allied.com.au Air & Allied Sales (Pacific) Pty Ltd www.air-allied.com.au...
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Page 2: Introduction
INTRODUCTION Thank you for purchasing the Toku Air Manipulator. This manual is a guide which will show you how to use the Air Manipulator safely and efficiently. Please read the manual in its entirety and understand the contents before proceeding to operate the hoist. -
Page 3: Table Of Contents
CONTENTS Page Introduction Contents Precautions concerning safety Basic Precautions Specifications Description of Parts Before operation Preparation before operation How to operate Information on the Auto−Stop valve Emergency button Changing the handle for Right/Left hand use Maintenance and inspection Trouble shooting sales@air-allied.com.au Air &... -
Page 4: Precautions Concerning Safety
PRECAUTIONS CONCERNING SAFETY △ ！ WARNING ; When operating the hoist, obey the safety precautions stated in this manual. △ ！ WARNING ; OBEY FACTORY SAFETY RULES Operators who use this hoist must have training. Obey all facility rules, safety precautions and operational regulations. △... - Page 5 ！ WARNING ; DO NOT USE THE ROPE OR HANGING EQUIPMENT AS EARTH （GROUND） When performing welding operations, do not use the rope or hoist as ground or earth. This may become the cause of an accident or breakage in the hoist. △...
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Page 6: Basic Precautions
BASIC SAFETY PRECAUTIONS △ ！ CAUTION ; Keeping the area tidy is the first step to safety. ● Keeping the job site tidy is the first step to a safe environment. Keep the facility clean and neat at all times. ● △... -
Page 7: Specifications
Speed Weight Hose Model Load Pressure Rope Consumption Size (kgs) (kg/cm Dia×Len. (m/min) /min) (kgs) (inch) R3/8 TMM－140A 4～6 4×2.8 R3/8 TMM－140AE 4～6 4×2.8 DESCRIPTION OF PARTS EMERGENCY BUTTON TMM-140A TMM-140AE sales@air-allied.com.au Air & Allied Sales (Pacific) Pty Ltd www.air-allied.com.au... -
Page 8: Before Operation
BEFORE OPERATION 1. PIPING △ ！ CAUTION ; Install a filter, regulator and oiler near the hoist. Piping size of 3/4” is recommended to meet hoist specifications. △ ！ CAUTION ; Recommended air hose; Larger than 3/8”（9.5mm）. If the air hose length is longer than 10 meters, use one size larger air hose. ( This is to avoid drop in pressure due to friction within the air hose. - Page 9 3. LUBRICATION △ CAUTION ; ！ ★To provide lubrication to the air motor, use the line oiler in situated in the piping. The recommended amount of oil is 10～15 drops/minute, or 2～3 cc. ★Lubrication for reduction gears; When the hoist is dis-assembled for maintenance ( recommended once a year ) apply gear grease to the gears.
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Page 10: Preparation Before Operation
PREPARATION BEFORE OPERATION 1. Selection of Compressor and Drain removal Method of Selection : The Air consumption for the hoist is shown in the Specification chart on Page 6. ( Air Consumption × 10 ) × No. of units ＜ Compressor Horsepower Method of Drain removal Rust will develop leading to the cause of trouble if you do not drain the compressor. - Page 11 Inspection of Wire Rope. △ WARNING ; ！ Do not use a Wire rope which has a kink or is deformed. ( See sketch to the right ) Do not use a wire rope which has broken strands. 5. Re-confirm strength of area where hoist is attached. △...
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Page 12: How To Operate
HOW TO OPERATE Starting and Stopping the Hoist 1-1. Operating Handle (Lever) △ ！ WARNING ; Do not use or operate the operating handle if it is not necessary to operate the hoist. If the hoist is not operated properly, it may lead to unwanted accidents. 1-2. - Page 13 ！ WARNING ; Do not perform sudden lifts or sudden lowering of the hoist. Also, do not suddenly operate the hoist in the opposite direction. ( See diagram 4 ) This will lead to damage of the wire rope or hoist body. The load may also fall over leading to an accident.
- Page 14 2-10. Caution after using the Hoist Do not touch the hoist right after operation △ ！ WARNING ; of it. It may get warm after operating the hoist for long periods of time. sales@air-allied.com.au Air & Allied Sales (Pacific) Pty Ltd www.air-allied.com.au...
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Page 15: Information On The Auto-Stop Valve
INFORMATION ON THE AUTO-STOP VALVE An auto-stop valve is equipped in this hoist. When the DOWN button is pushed and the hoist lowers to its full extent, the auto-stop valve will activate stopping the hoist from lowering any further. Inorder to de-activate the auto-stop valve push the UP button. △... -
Page 16: Changing The Handle For Right/Left Hand Use
CHANGING THE HANDLE FOR RIGHT/LEFT HAND USE The handle on this hoist can be changed to suit right handed or left handed operators. In order to make the change, follow the following instructions to make the change in the handle. △... - Page 17 ！ WARNING ; If the hoist shows air leakage or does not operate properly, immediately stop operating the hoist and stop the air flow to the hoist. Re-perform the above procedure as stated able. If the hoist still does not operate correctly contact your dealer or distributor.
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Page 18: Maintenance And Inspection
MAINTENANCE AND INSPECTION DAILY INSPECTION １. Inspection of Air pressure and Oil. Confirm that the hoist is operating between 4～6 kg/cm air pressure. Also make sure the line oiler is operating correctly. If oil does not get to the motor, this will lead to early wear of the motor parts. - Page 19 ３. Check the Hoist Check for loose bolts, rust on the hoist, paint removal or other damaged areas. any of these problems are seen, repairs should be performed immediately. ANNUAL INSPECTION １. The hoist should be disassemblied and inspected once a year. ( For details, contact your dealer or distributor.
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Page 20: Trouble Shooting
TROUBLE SHOOTING △ ！ WARNING ; For dis-assembly or repairing the hoist, please contact your dealer or distributor before proceeding. Item Cause Countermeasure Poor lifting performance ＊Lack of air pressure ＊ Check air pressure and consumption ＊Hose size too small ＊Confirm air hose size ＊Brake is not opening fully ＊Check with dealer...
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