Page 1 Operation Manual Grain Dryer Controls 2019 MODELS: MSF-DP-DPSL-DPXSL-DPX4T-DPX8T-DPX12T-DPX16GT...
Page 3: Table Of Contents
TABLE OF CONTENTS General Instructions Introduction Use of Manual Safety Code Dryer Labels & Location Serial Tag Control Panel ID Tag Service Information Warranty Procedures Warranty Statement Dryer Controls Overview Navigation Touch Screen Navigation Startup Procedure Stay-Kleen Operation & Maintenance Fresh-Air Intakes Power Switch Safety Circuit...
Page 5: General Instructions
Delux grain dryers are designed and manufactured to produce quality grain at a profit. An ideal balance of holding capacity, air flow, heat and exposure time are provided. All dryers are designed for continuous flow operation.
Page 6: Dryer Labels & Location
GENERAL INSTRUCTIONS The operator should be aware of all caution, warning & startup labels located on the grain dryer. Make sure all labels are readable and not obscured. Replace the labels as necessary. The location of each label is listed in the below. Dryer Labels &...
Page 7 GENERAL INSTRUCTIONS...
Page 8: Serial Tag
GENERAL INSTRUCTIONS Serial Tag The model and serial number of your grain dryer is stamped on an aluminum serial plate located in the Dryer Control Center. Please have this information ready when calling the factory for service and/or ordering replacement parts. Control Panel ID Tag The Control Panel ID Tag contains important information regarding the electrical and fuel specifications of the grain dryer.
Page 9: Service Information
Delux Manufacturing Company has trained service technicians available to assist you in the event you or your dealer cannot correct a problem. A phone call to Delux Manufacturing Company will provide an answer to your service problems.
Page 10 If no request is received by purchaser, the part shall be destroyed after a period of ten (10) days. Delux Manufacturing Company’s charges for inspection of a non-defective Delux Manufacturing Co part will be subject to the standard hourly rate and zone charges.
Page 11 GENERAL INSTRUCTIONS labor provided to Delux Manufacturing Company. Deviations from this estimate will be solely at the purchaser or dealer’s cost.
Page 12: Warranty Statement
MAKE ANY MODIFICATIONS, EXTENSION OR ADDITION TO THIS WARRANTY. DELUX MANUFACTURING COMPANY SHALL NOT BE RESPONSIBLE FOR ANY CHARGES INCURRED IN THE REPAIRING OR SERVICING OF ANY DELUX MANUFACTURING COMPANY PRODUCT OR PART EXCEPT AS SUCH REPAIRS ARE MADE BY AUTHORIZED DELUX MANUFACTURING COMPANY FIELD SERVICE PERSONNEL OR AS APPROVED IN WRITING FROM DELUX MANUFACTURING COMPANY.
Page 13 After receipt of the return parts tag, ship the item(s) with prepaid freight along with the return parts tag to Delux Manufacturing Company. A 15% restocking fee will be charged on all merchandise returned thirty (30) days after the original date of purchase.
Page 14 GENERAL INSTRUCTIONS Terms: Delux dryers requiring service for customers who have an established line of credit will be invoiced for services rendered. Customers not having an established line of credit will be on cash in advance or cash on completion of service basis. All service or repair work rendered by authorized Delux service personnel must be invoiced through an existing authorized Delux Manufacturing Company dealer.
Page 15: Dryer Controls
DRYER CONTROLS Dryer Controls Overview This manual covers the controls and operation of all Delux Grain Dryers equipped with the MoistureLinkG2 Dryer Control System. This manual should be read in its entirety to familiarize the user with the functionality of the dryer controls. The intent of this manual is to guide the user in the operation of the control;...
Page 16: Navigation
DRYER CONTROLS Navigation DCC Control Panel  A) MAIN POWER LIGHT: When illuminated, this indicates that both the DCC (Dryer Control Center) and ESC (ELECTRIAL SERVICE CENTER – HIGH VOLTAGE) have power.  B) POWER SWITCH: Turning the switch to RUN position energizes control panel power and the HMI screen.
Page 17: Touch Screen Navigation
DRYER CONTROLS started. After all fans have started return the switch to the RUN position. The GREEN light is illuminated when the switch is in the RUN or START position.  D) LOAD OPERATION SWITCH: Turning the switch to the ON position energizes the dryer fill circuit.
Page 18 DRYER CONTROLS  A) PRIMARY SAFETY CIRCUIT: When illuminated, this indicates that the primary safety circuit is proven.  B) BURNER SAFETY CIRCUIT: When illuminated, this indicates that the burner safety circuit is proven.  C) DRYER FILLL: When illuminated, this indicates that the dryer fill system is running and the high/low fill switch is in the LOW position.
Page 19 DRYER CONTROLS  L) MID-GRAIN TEMPERATURE: The (ORANGE) value indicates the grain temperature in the column, midway through the dryer. This value plays a significant role in keeping the desired moisture leaving the dryer. The (GREEN) boxed value is the current set point of the mid-grain temperature when the dryer is in AUTO mode only.
Page 20: Startup Procedure
¼” gap. Different grain conditions may influence the need to adjust this gap. Delux does not recommend more than a ¼” gap. The Stay-Kleen system operates best with the fresh air intakes open as far as possible (See item 2 below).
Page 21: Fresh-Air Intakes
STARTUP PROCEDURE 2) Fresh-air intake ports 2.1. Fresh-air intake ports are provided to allow fresh air to flow directly to the fan(s). The fan(s) cannot receive enough air directly through the grain being cooled so fresh-air intake ports are provided. These ports allow the operator to have more control over the outgoing temperature of the product being dried.
Page 22: Starting Wet Fill
STARTUP PROCEDURE 5.2. After the screen appears, move and hold the POWER SWITCH to the START position. This proves the PRIMARY SAFETY circuit so the dryer can start. If the PRIMARY SAFETY circuit doesn’t check, the message “CHECK SAFETY CIRCUIT! TURN ALL SWITCHES TO OFF POSITION”...
Page 23: Starting Fans
STARTUP PROCEDURE AIR PROVEN indicators will come on as each air switch proves. The PLENUM PURGING indicator will come on after fan(s) prove. 7.2. Once the 30 second purge cycle is complete, the BURNER READY indicator will be on. The BURNER SAFETY circuit must be proven for the dryer to start the PURGE CYCLE. If the dryer will not go into the PURGE CYCLE check the HIGH LIMIT indicator or LOW GRAIN switches.
Page 24: Starting Burners
STARTUP PROCEDURE 8.2. Move BURNER OPERATION switch to the ON position. 8.3. After a short delay, the ignition firing light(s) will come on and the gas solenoid valves are energized. (If equipped with a manual Maxon valve, the handle should always be back towards the dryer to start.
Page 25: Starting Unload
STARTUP PROCEDURE 9) To start unload 9.1. Turn the UNLOAD OPERATION switch to ON to start the discharge auger and other auxiliary handling equipment. Turn the switch to METER to active the DC metering roll system. 10) Setting discharge rate (AUTOMATIC/MANUAL MODE) 10.1.
Page 26 STARTUP PROCEDURE 10.4. Press YES to start the manual drying cycle or NO to edit the variables or abandon the calculation. 10.5. The operator may also use this calculation when the dryer isn’t responding to efforts to effectively control the desired moisture output in AUTO mode. 10.6.
Page 27: Setting Discharge Rate After Shutdown
STARTUP PROCEDURE 11) Setting discharge rate (MANUAL MODE) 11.1. Follow the steps outlined in step 10 (above) except leave the dryer in MANUAL mode when the desired output moisture has been achieved. Adjust with the UP/DOWN arrow keys on the HOME SCREEN as need for incoming moisture fluctuations.
Page 28: General Operation
GENERAL OPERATION General Operation Safety Status MAIN MENU → SAFETY STATUS The Safety Status screen allows the operator to check the status of the safety circuit switches located in and around the dryer. This helps when troubleshooting problems with the dryer.
Page 29: Grain Handling Status
GENERAL OPERATION Grain Handling Status MAIN MENU → HANDLING STATUS The Grain Handling Status Screen allows the operator to see the current state of the handling equipment. When the corresponding starter indicator(s) are active, output power from the PLC is signaling for that motor to start. When the corresponding interlock is active, power has passed through a set of normally open contacts on the starter and is being applied as an input to the PLC.
Page 30: Fan Status
GENERAL OPERATION Fan Status MAIN MENU → FAN STATUS The Fan Status Screen allows the operator to see the current state of each of the dryer fans. When the corresponding starter indicator(s) are active, output power from the PLC is signaling for that motor to start.
Page 31: Burner Status
GENERAL OPERATION Burner Status MAIN MENU → BURNER STATUS The Burner Status Screen provides information on the current state of each individual burner. When the IGNITION FIRING indicator is active the dryer is sending power to the ignition transformer and the spark plug ignites the fuel. The fuel manifold solenoids also open during this time period.
Page 32: Burner Diagnostics
GENERAL OPERATION Burner Diagnostics MAIN MENU → BURNER STATUS → BURNER DIAGNOSTICS The Burner Diagnostics Screen gives the operator insight as to the burner performance and individual lockout codes. The FLAME SIGNAL is the strength of signal picked up from the flame sensor.
Page 33: Calculate Discharge Rate
GENERAL OPERATION Calculate Rate MAIN MENU → CALCUALTE RATE The Target Discharge Rate Screen aids the operator in determining where to set the discharge rate for desired moisture output. (See moisture setup for more information)
Page 34: Sensor Calibration
GENERAL OPERATION Sensor Calibration MAIN MENU → SENSOR CALIBRATION The Sensor Calibration Screen is used to calibrate the discharge moisture sensor to an offline moisture tester. Calibration settings for the discharge sensor are set from factory, however changes in types of grains, test weight or grain quality may require the user to do a field calibration. When taking a hand sample from the sample hole of the Discharge Sensor By-Pass Chute press the YELLOW sample button located near the point of discharge.
Page 35 GENERAL OPERATION the high end. The operator may have to slow or speed up the dryer for a short time to achieve these moisture readings to reach the discharge sensor. When taking a hand sample, take enough grain so that a minimum of three samples can be tested and averaged.
Page 36: Drying Averages
GENERAL OPERATION Drying Averages MAIN MENU → DRYING AVERAGES The Drying Averages Screen shows the operator the current minute, hour and day (24HR) averages for both outgoing moisture content and grain temperature. Press the RESET key to clear any one average.
Page 37: Bushel Counter
GENERAL OPERATION Bushel Counter MAIN MENU → BUSHEL COUNTER The Bushel Counter Screen shows the operator the totalized bushel count that has passed through the dryer for a given period of time. The bushel counter function counts the revolutions of the feedrolls and uses a formula to totalize the number of bushels.
Page 38: Trends
GENERAL OPERATION Trends MAIN MENU → TRENDS The Trends Screen illustrates the discharge moisture over the last 10 hour period in the current window. The operator can also choose to review historical moisture content by using the left or right arrow keys to pan, or open a specific time frame by pressing the OPEN key.
Page 39: Limits
GENERAL OPERATION Limits MAIN MENU → LIMITS The Limit Configuration Screen allows an operator to set certain limitations for grain exiting the dryer. When activated, the configured alarms will shut the dryer down if conditions exist outside of the predetermined limits. For example, suppose the operator wants to make sure that no grain makes it through the dryer more than 17.0% moisture or less than 11.5% moisture as shown in the illustration above.
Page 40: Notifications
GENERAL OPERATION Notification MAIN MENU → NOTIFICATION The Notification Setup Screen allows the operator to enter three contacts to send a text message or email on interval status updates and/or shutdowns. All messages are sent via email, but can be converted to a text message using a mobile phone number and cell carrier information.
Page 41: Alarms
GENERAL OPERATION Alarms MAIN MENU → ALARMS The Alarm Screen gives important feedback as to the overall operation of the dryer. Should the dryer shutdown for any reason, the alarm screen would be the first place to look. A table of alarms can be found below.
Page 42 GENERAL OPERATION ALARM TEXT DESCRIPTION REMEDY Logged when the dryer is placed in AUTO MODE None, for informational purposes only automatic mode Customer installed interlock has shut the AUX. INTERLOCK Investigate why the interlock is open dryer down AUX. LOAD MOTOR Aux.
Page 43 GENERAL OPERATION ALARM TEXT DESCRIPTION REMEDY Dryer emergency stop has been activated Determine how emergency stop switch was E-STOP and shut the dryer down activated Exhaust air temperature from dryer EXHAUST LIMIT Check for grain columns that might be plugged column has been exceed FAILED AIR SENSOR PRE- Fan air sensors did not change state prior...
Page 44 GENERAL OPERATION ALARM TEXT DESCRIPTION REMEDY Dryer has run low on grain where the dryer LOW GRAIN - FILL END Fill dryer and restart fills and shut down Dryer has run low on grain opposite the LOW GRAIN - MOTOR END Fill dryer and restart side the dryer fills and shut down Turn off moisture limit under alarm...
Page 45: Dryer Configuration
GENERAL OPERATION Dryer Configuration MAIN MENU → DRYER CONFIG 1) Dryer Capacity (5PT): The rated capacity of the grain dryer in wet bushels per hour. This variable is configured from the factory and shouldn’t be changed unless instructed to do 2) Feedroll Bu/Rev: The amount of dry bushels metered through the dryer during one revolution of the metering roll.
Page 46: Temperature Configuration
GENERAL OPERATION Temperature Configuration MAIN MENU → TEMP CONFIG 1) High Limit Set Point: The temperature value at which the dryer will shut down due to being over temperature. This value should normally be set no more than 30 degrees above your current drying temperature.
Page 47 *** The motor is preset to 90° rotation. DO NOT ADJUST. If something has happened that has changed this setting, call Delux Mfg. Co. for instructions. *** To connect the modulating motor and butterfly valve connecting linkage, follow the steps below closely: Errors in the linkage setup will cause temperature stability problems.
Page 48: Ethernet Configuration
GENERAL OPERATION Ethernet Configuration MAIN MENU → ETHERNET CONFIG The MoistureLink controller has two hardwired Ethernet ports for communication. The LAN1 port handles communication between the input & output cards located on the PLC rack, whereas the LAN2 port is the communication port for the cellular radio. IP addresses, subnets &...
Page 49: Dryer Settings
GENERAL OPERATION Dryer Settings MAIN MENU → DRYER SETTINGS 1) Fan Time Delay: Time period between fan(s) starting. 2) Output Moist Slope: The slope of the equation used for converting raw sensor data into a readable grain discharge moisture. (THIS VALUE SHOULD NOT BE CHANGED) 3) Output Moist Offset: The offset of the equation used for converting raw sensor data into a readable grain discharge moisture.
Page 50 GENERAL OPERATION Coefficient boundaries. For conditions where the grain seems harder to dry, the temperature can be increased. In contrast, a higher temperature coefficient could result in the controller making too large of an adjustment and sending actual outgoing moisture content into an oscillation.
Page 51: Engineering Functions
GENERAL OPERATION Engineering Functions MAIN MENU → ENGINEERING FUNCTIONS The Engineering Functions Screen should only be accessed if instructed by your dealer or the factory. It contains settings that do not affect the overall operation of the dryer.
Page 52: Removable Media
GENERAL OPERATION Removable Media MAIN MENU → REMOVABLE MEDIA The Removable Media Screen allows the operator to download drying data or diagnostic data to a USB device. To download drying data, insert a USB flash drive into the port on the front of the Dryer Control Center panel and press the screen icon to download the drying data to the USB.
Page 53: Diagnostics
GENERAL OPERATION Diagnostics MAIN MENU → DIAGNOSTICS The Diagnostics Screen gives helpful information when troubleshooting with a dealer or from the factory. It contains no useful information on the general operation of the dryer.
Page 54: Date & Time
GENERAL OPERATION Date & Time SYSTEM MENU SOFT KEY → SET DATE/TIME Due to the dryer being powered down most of the year, it is recommended that the real time clock be updated before each harvest. Use the arrow keys to highlight a field to be changed and press enter to accept.
Page 55: Sunflower Drying
SUNFLOWER DRYING RECOMMENDATIONS FOR DELUX GRAIN DRYERS The following information concerns the drying of sunflowers in Delux dryers. This material has been specially prepared to assist the operator in the safe and effective operation of the dryer for this purpose.
Page 56: Shutdown Procedure
GENERAL OPERATION SHUTDOWN PROCEDURE Move Unload Operation selector switch to "OFF" position. Move load switch to "OFF" position. Move burner switch to "OFF" position. Holding the power switch to "START" position momentarily while moving the burner switch to the "OFF" position will allow fans to continue to run.
Page 57: General Maintenance
GENERAL OPERATION GENERAL OPERATOR MAINTENANCE The design and manufacture of this dryer is directed toward operator safety. Use extreme caution in working around high speed fans, gas fired burners, discharge augers, and auxiliary augers, which may start without warning when the dryer is operating on automatic controls.
Page 58 GENERAL OPERATION Run fans and discharge system to assure proper function. Clean fuel strainer-drain fuel lines. During season Inspect plenum and cooling chambers daily. Clean out any accumulation of dirt, chaff, fines, etc. Check feedrolls for proper grain flow. Check chain and belt alignment daily. Inspect exterior screens for plugging--clean for effective drying.
Page 59 GENERAL OPERATION b. Lubricate per instruction plate on gear head. 2. Auger bearings a. Bearings used are of the permanently lubricated type. 3. Auger hanger bearings a. Bearings used are of the permanently lubricated type. 4. Roller chain a. Spray with rust preventative lubricant at the end of each season. 5.
Page 60: Schematics / Drawings
AUX. LOAD UNLOAD AUX. UNLOAD (12GA) WHT (12GA) FROM SOURCE W333 WHT 12AWG ISOLATED NEUTRAL (208V OR 240V ONLY) ADDRESS DELUX MAIN TERMINAL BLOCK MFG. CO. TITLE ELECTRICAL SERVICE SCHEMATIC/DIAGRAM MOISTURELINK G2 KEARNEY, NE USA- START 2017 CENTER DRAWN BY DATE...
Page 61 OIRL11 COIL W066 ORN 20AWG OIRL12 COIL W067 ORN 20AWG OIRL13 COIL OIRL14 COIL OIRL15 COIL OIRL16 COIL W056 ORN 20AWG ADDRESS DELUX MFG. CO. TITLE SCHEMATIC/DIAGRAM MOISTURELINK G2 KEARNEY, NE USA- START 2017 DRAWN BY DATE PROJECT ISSUE 900-011372 J.
Page 62 W166 BLK 16AWG W120 BLK 14AWG W121 BLK 14AWG TO DC DRIVE BURNER #4 BURNER #4 POWER ON IGNITION FIRING FLAME PROVEN ADDRESS DELUX MFG. CO. TITLE SCHEMATIC/DIAGRAM MOISTURELINK G2 USA- START 2017 KEARNEY, NE DRAWN BY DATE PROJECT ISSUE 900-011372 J.
Page 63 DC MOTOR DRIVE KBMD-240D W178 VIO 20AWG W179 VIO 20AWG W169 WHT 16AWG W168 BLK 16AWG PLENUM TEMPERATURE AND HIGH LIMIT CONTROL ADDRESS DELUX MFG. CO. TITLE SCHEMATIC/DIAGRAM MOISTURELINK G2 KEARNEY, NE USA- START 2017 DRAWN BY DATE PROJECT ISSUE 900-011372 J.
Page 64 W215 VIO 20AWG W216 VIO 20AWG FLAME CONTROL FLAME CONTROL FLAME CONTROL FLAME CONTROL BURNER #4 BURNER #2 BURNER #3 BURNER #1 ADDRESS DELUX MFG. CO. TITLE SCHEMATIC/DIAGRAM MOISTURELINK G2 KEARNEY, NE USA- START 2017 DRAWN BY DATE PROJECT ISSUE 900-011372 J.
Page 65 W128 YEL 20AWG +24VDC PAIR / -VDC WWAN COAX UNLOAD SWITCH PRIMARY ANTENNA W128 YEL 20AWG W127 BRN 20AWG ADDRESS DELUX MFG. CO. TITLE SCHEMATIC/DIAGRAM MOISTURELINK G2 KEARNEY, NE USA- START 2017 DRAWN BY DATE PROJECT ISSUE 900-011372 J. WEAVER...
Page 66 FLAME ROD W300 BLK 16AWG W304 WHT 16AWG W296 VIO 20AWG ALL ITEMS OTHER THAN TERMINAL BLOCK ON THIS SHEET ARE OUTSIDE OF THE ELECTRICAL PANELS. ADDRESS DELUX MFG. CO. TITLE SCHEMATIC/DIAGRAM MOISTURELINK G2 KEARNEY, NE USA- START 2017 DRAWN BY...
Page 67 W245 WHT 16AWG W242 BLK 16AWG W246 WHT 16AWG W243 BLK 16AWG W247 WHT 16AWG W245 WHT 16AWG W246 WHT 16AWG W247 WHT 16AWG ADDRESS DELUX MFG. CO. TITLE SCHEMATIC/DIAGRAM MOISTURELINK G2 KEARNEY, NE USA- START 2017 DRAWN BY DATE PROJECT...
Page 68 W267 BLK 16AWG W271 WHT 16AWG W269 WHT 16AWG W270 WHT 16AWG W271 WHT 16AWG S6 EXTRA N/O CONTACT S8 EXTRA N/O CONTACT ADDRESS DELUX MFG. CO. TITLE SCHEMATIC/DIAGRAM MOISTURELINK G2 KEARNEY, NE USA- START 2017 DRAWN BY DATE PROJECT...
Page 69 W281 YEL 20AWG W317 BLK 20AWG W318 WHT 20AWG GRN 14AWG DC MOTOR 1 W313 ORN 14AWG 2 AMP W314 BLU 14AWG ADDRESS DELUX MFG. CO. TITLE SCHEMATIC/DIAGRAM MOISTURELINK G2 MAIN TERMINAL BLOCK KEARNEY, NE USA- START 2017 DRYER CONTROL DRAWN BY...
Page 70 W332 BLK 12AWG FAN #1 FAN #2 FAN #3 FAN #4 LOAD AUX. LOAD UNLOAD AUX. UNLOAD (12GA) ADDRESS DELUX MAIN TERMINAL BLOCK MFG. CO. TITLE ELECTRICAL SERVICE SCHEMATIC/DIAGRAM MOISTURELINK G2 KEARNEY, NE CANADIAN FIELD INSPECT- START 2017 CENTER DRAWN BY...
Page 71 OIRL11 COIL W066 ORN 20AWG OIRL12 COIL W067 ORN 20AWG OIRL13 COIL OIRL14 COIL OIRL15 COIL OIRL16 COIL W056 ORN 20AWG ADDRESS DELUX MFG. CO. TITLE SCHEMATIC/DIAGRAM MOISTURELINK G2 KEARNEY, NE CANADIAN FIELD INSPECT- START 2017 DRAWN BY DATE PROJECT ISSUE 900-011371 J.
Page 72 W166 BLK 16AWG W120 BLK 14AWG W121 BLK 14AWG TO DC DRIVE BURNER #4 BURNER #4 POWER ON IGNITION FIRING FLAME PROVEN ADDRESS DELUX MFG. CO. TITLE SCHEMATIC/DIAGRAM MOISTURELINK G2 CANADIAN FIELD INSPECT- START 2017 KEARNEY, NE DRAWN BY DATE PROJECT ISSUE 900-011371 J.
Page 73 DC MOTOR DRIVE KBMD-240D W178 VIO 20AWG W179 VIO 20AWG W169 WHT 16AWG W168 BLK 16AWG PLENUM TEMPERATURE AND HIGH LIMIT CONTROL ADDRESS DELUX MFG. CO. TITLE SCHEMATIC/DIAGRAM MOISTURELINK G2 KEARNEY, NE CANADIAN FIELD INSPECT- START 2017 DRAWN BY DATE PROJECT...
Page 74 W216 VIO 20AWG FLAME CONTROL FLAME CONTROL FLAME CONTROL FLAME CONTROL BURNER #4 BURNER #2 BURNER #3 BURNER #1 ADDRESS DELUX MFG. CO. TITLE SCHEMATIC/DIAGRAM MOISTURELINK G2 KEARNEY, NE CANADIAN FIELD INSPECT- START 2017 DRAWN BY DATE PROJECT ISSUE 900-011371 J.
Page 75 W128 YEL 20AWG +24VDC PAIR / -VDC WWAN COAX UNLOAD SWITCH PRIMARY ANTENNA W128 YEL 20AWG W127 BRN 20AWG ADDRESS DELUX MFG. CO. TITLE SCHEMATIC/DIAGRAM MOISTURELINK G2 CANADIAN FIELD INSPECT- START 2017 KEARNEY, NE DRAWN BY DATE PROJECT ISSUE 900-011371 J. WEAVER...
Page 76 HIGH GAS PRESSURE (20 PSI) W357 BLU 20AWG W360 YEL 20AWG ALL ITEMS OTHER THAN TERMINAL BLOCK ON THIS SHEET ARE OUTSIDE OF THE ELECTRICAL PANELS. ADDRESS DELUX MFG. CO. TITLE SCHEMATIC/DIAGRAM MOISTURELINK G2 CANADIAN FIELD INSPECT- START 2017 KEARNEY, NE...
Page 77 W242 BLK 16AWG W246 WHT 16AWG W243 BLK 16AWG W247 WHT 16AWG W245 WHT 16AWG W246 WHT 16AWG W247 WHT 16AWG ADDRESS DELUX MFG. CO. TITLE SCHEMATIC/DIAGRAM MOISTURELINK G2 CANADIAN FIELD INSPECT- START 2017 KEARNEY, NE DRAWN BY DATE PROJECT...
Page 78 W267 BLK 16AWG W271 WHT 16AWG W269 WHT 16AWG W270 WHT 16AWG W271 WHT 16AWG S6 EXTRA N/O CONTACT S8 EXTRA N/O CONTACT ADDRESS DELUX MFG. CO. TITLE SCHEMATIC/DIAGRAM MOISTURELINK G2 CANADIAN FIELD INSPECT- START 2017 KEARNEY, NE DRAWN BY DATE...
Page 79 W317 BLK 20AWG W318 WHT 20AWG GRN 14AWG DC MOTOR 1 W313 ORN 14AWG 2 AMP W314 BLU 14AWG ADDRESS DELUX MFG. CO. TITLE SCHEMATIC/DIAGRAM MOISTURELINK G2 MAIN TERMINAL BLOCK CANADIAN FIELD INSPECT- START 2017 KEARNEY, NE DRYER CONTROL DRAWN BY...
Page 80 SWITCH/HMI INSERT PANEL-XL7E MOISTURELINK G2 MASS: PART NO.: 507-011001 507333064.458 DESCRIPTION: ASS'Y-SWITCH PANEL-G2 / 1-4 BURNER-DCC-2016+ MODELED BY: J .WEAVER THICKNESS: MATERIAL: SCALE: 0.375 DELUX MFG. CO. DATE: Nov-13-15 KEARNEY, NE USED ON: ECO# DESCRIPTION DATE TOLERANCE: DECIMAL .010 FRACTION 1/32...
Page 81 SWITCH/HMI INSERT PANEL-XL7E MOISTURELINK G2 MASS: PART NO.: 507-011001 507333064.458 DESCRIPTION: ASS'Y-SWITCH PANEL-G2 / 1-4 BURNER-DCC-2016+ MODELED BY: J .WEAVER THICKNESS: MATERIAL: SCALE: 0.375 DELUX MFG. CO. DATE: Nov-13-15 KEARNEY, NE USED ON: ECO# DESCRIPTION DATE TOLERANCE: DECIMAL .010 FRACTION 1/32...
Page 82 SWITCH/HMI INSERT PANEL-XL7E MOISTURELINK G2 MASS: PART NO.: 507-011001 507333064.458 DESCRIPTION: ASS'Y-SWITCH PANEL-G2 / 1-4 BURNER-DCC-2016+ MODELED BY: J .WEAVER THICKNESS: MATERIAL: SCALE: 0.375 DELUX MFG. CO. DATE: Nov-13-15 KEARNEY, NE USED ON: ECO# DESCRIPTION DATE TOLERANCE: DECIMAL .010 FRACTION 1/32...
Page 83 ASS'Y-SWITCH PANEL-G2 / 1-4 BURNER-DCC-2016+ MASS: PART NO.: 508-011008 4349931650.226 DESCRIPTION: ASS'Y-DRYER CONTROL CENTER-4 BURNER-MLINK G2 2016+ MODELED BY: J. WEAVER THICKNESS: MATERIAL: SCALE: 0.281 DELUX MFG. CO. DATE: Dec-08-15 KEARNEY, NE USED ON: ECO# DESCRIPTION DATE TOLERANCE: DECIMAL .010 FRACTION 1/32...
Page 84 ASS'Y-SWITCH PANEL-G2 / 1-4 BURNER-DCC-2016+ MASS: PART NO.: 508-011007 4090170769.537 DESCRIPTION: ASS'Y-DRYER CONTROL CENTER-3 BURNER-MLINK G2 2016+ MODELED BY: J. WEAVER THICKNESS: MATERIAL: SCALE: 0.281 DELUX MFG. CO. DATE: Dec-08-15 KEARNEY, NE USED ON: ECO# DESCRIPTION DATE TOLERANCE: DECIMAL .010 FRACTION 1/32...
Page 85 ASS'Y-SWITCH PANEL-G2 / 1-4 BURNER-DCC-2016+ MASS: PART NO.: 508-011006 3830409888.849 DESCRIPTION: ASS'Y-DRYER CONTROL CENTER-2 BURNER-MLINK G2 2016+ MODELED BY: J. WEAVER THICKNESS: MATERIAL: SCALE: 0.281 DELUX MFG. CO. DATE: Dec-08-15 KEARNEY, NE USED ON: ECO# DESCRIPTION DATE TOLERANCE: DECIMAL .010 FRACTION 1/32...
Page 86 ASS'Y-SWITCH PANEL-G2 / 1-4 BURNER-DCC-2016+ MASS: PART NO.: 508-011005 3570649008.161 DESCRIPTION: ASS'Y-DRYER CONTROL CENTER-1 BURNER-MLINK G2 2016+ MODELED BY: J. WEAVER THICKNESS: MATERIAL: SCALE: 0.281 DELUX MFG. CO. DATE: Dec-08-15 KEARNEY, NE USED ON: ECO# DESCRIPTION DATE TOLERANCE: DECIMAL .010 FRACTION 1/32...
Page 87 BRACKET-WATLOW TEMP CONTROL-INSERT-G2 MASS: PART NO.: 506-010958 DESCRIPTION: ASS'Y-INSERT PANEL-G2-4 BURNER-DCC-2016+ MODELED BY: J. WEAVER THICKNESS: MATERIAL: SCALE: 0.875 DELUX MFG. CO. MOVED DC PS LOCATION; 01/11/18 DATE: Dec-07-15 ORIENTATION OF CELL RADIO KEARNEY, NE ECO# DESCRIPTION DATE USED ON: TOLERANCE: DECIMAL .010...
Page 88 BRACKET-WATLOW TEMP CONTROL-INSERT-G2 MASS: PART NO.: 506-010957 DESCRIPTION: ASS'Y-INSERT PANEL-G2-3 BURNER-DCC-2016+ MODELED BY: J. WEAVER THICKNESS: MATERIAL: SCALE: 0.875 DELUX MFG. CO. MOVED DC PS LOCATION; 01/11/18 DATE: Dec-07-15 ORIENTATION OF CELL RADIO KEARNEY, NE ECO# DESCRIPTION DATE USED ON: TOLERANCE: DECIMAL .010...
Page 89 BRACKET-WATLOW TEMP CONTROL-INSERT-G2 MASS: PART NO.: 506-010956 DESCRIPTION: ASS'Y-INSERT PANEL-G2-2 BURNER-DCC-2016+ MODELED BY: J. WEAVER THICKNESS: MATERIAL: SCALE: 0.875 DELUX MFG. CO. MOVED DC PS LOCATION; 01/11/18 DATE: Dec-07-15 ORIENTATION OF CELL RADIO KEARNEY, NE ECO# DESCRIPTION DATE USED ON: TOLERANCE: DECIMAL .010...
Page 90 BRACKET-WATLOW TEMP CONTROL-INSERT-G2 MASS: PART NO.: 506-010955 DESCRIPTION: ASS'Y-INSERT PANEL-G2-1 BURNER-DCC-2016+ MODELED BY: J. WEAVER THICKNESS: MATERIAL: SCALE: 0.875 DELUX MFG. CO. MOVED DC PS LOCATION; 01/11/18 DATE: Dec-07-15 ORIENTATION OF CELL RADIO KEARNEY, NE ECO# DESCRIPTION DATE USED ON: TOLERANCE: DECIMAL .010...
Page 91 1/2" Y-STRAINER 031-003093 VAPORIZER - 4 ROW - 10' 400-010724 ASS’Y-MOD MTR-HNYWL/MAX. COMBO-1-1/4” DRAWN BY DRAWN BY TITLE: TITLE: DELUX MFG. CO. ASS'Y - FUEL TRAIN KEARNEY, NE DATE DATE 1-1/4" DOMESTIC 02/08/11 MOD. VALVE / MAXON 4R VAPORIZER CHK'D...
Page 92 VAPORIZER - 12 ROW - 30' 400-010724 ASS’Y-MOD MTR-HNYWL/MAX. COMBO-1-1/4” PART NO.: 400-009868 DESCRIPTION: ASS'Y- 1-1/4" FUEL TRAIN-12R DOMESTIC-MAXON/MOD. VALVE-LP MODELED BY: J. WEAVER THICKNESS: MATERIAL: SCALE: 0.281 DELUX MFG. CO. DATE: Apr-01-14 KEARNEY, NE ECO# DESCRIPTION DATE USED ON: TOLERANCE: DECIMAL .010 FRACTION 1/32...
Page 93 HEX REDUCER BUSHING - 1-1/4" TO 1/2" 031-003029 1/2" Y-STRAINER 031-003094 VAPORIZER - 8 ROW - 20' 400-010724 ASS’Y-MOD MTR-HNYWL/MAX. COMBO-1-1/4” DRAWN BY TITLE: DELUX MFG. CO. ASS'Y - FUEL TRAIN DATE KEARNEY, NE 1-1/4" DOMESTIC 02/04/11 MOD VALVE / ASCO 8R VAPORIZER CHK'D...
Page 94 400-010725 ASS’Y-MOD MTR.-HNEYWL./MAXON COMBO-2” PART NO.: 400-010744 DESCRIPTION: ASS’Y- 2” FUEL TRAIN-NAT. GAS DOMESTIC-ASCO/MOD. VALVE MODELED BY: J. WEAVER THICKNESS: MATERIAL: SCALE: 0.187 DELUX MFG. CO. DATE: Mar-12-14 KEARNEY, NE USED ON: ECO# DESCRIPTION DATE TOLERANCE: DECIMAL .010 FRACTION 1/32...
Page 95 400-010724 ASS’Y-MOD MTR-HNYWL/MAX. COMBO-1-1/4” PART NO.: 400-010801 DESCRIPTION: ASS’Y- 1-1/4” FUEL TRAIN-NAT. GAS DOMESTIC-ASCO/MOD. VALVE MODELED BY: J. WEAVER THICKNESS: MATERIAL: SCALE: 0.188 DELUX MFG. CO. DATE: Jun-09-14 KEARNEY, NE USED ON: ECO# DESCRIPTION DATE TOLERANCE: DECIMAL .010 FRACTION 1/32...
Page 96 HEX REDUCER BUSHING 3/4" X 1/4" 031-005485 3/4" Y-STRAINER PART NO.: 400-010746 DESCRIPTION: ASS'Y-3/4" FUEL TRAIN-DPX4T-DOMESTIC MODELED BY: J. WEAVER THICKNESS: MATERIAL: SCALE: 0.140 DELUX MFG. CO. DATE: Feb-11-14 KEARNEY, NE USED ON: ECO# DESCRIPTION DATE TOLERANCE: DECIMAL .010 FRACTION 1/32...
Page 97 ASS’Y-MOD MTR.-HNEYWL./MAXON COMBO-2” PART NO.: 400-010743 DESCRIPTION: ASS’Y- 2” FUEL TRAIN-W/VAP. DOM.-ASCO/MOD. VALVE-DPX4T 26 REF MODELED BY: J. WEAVER THICKNESS: MATERIAL: SCALE: 0.250 DELUX MFG. CO. DATE: Feb-11-14 KEARNEY, NE ECO# DESCRIPTION DATE USED ON: TOLERANCE: DECIMAL .010 FRACTION 1/32...
Page 98 HEX REDUCER BUSHING 3/4" X 1/4" 031-005485 3/4" Y-STRAINER PART NO.: 400-010750 DESCRIPTION: ASS'Y-3/4" FUEL TRAIN-DPX8T-DOMESTIC MODELED BY: J. WEAVER THICKNESS: MATERIAL: SCALE: 0.109 DELUX MFG. CO. DATE: Feb-13-14 KEARNEY, NE USED ON: ECO# DESCRIPTION DATE TOLERANCE: DECIMAL .010 FRACTION 1/32...
Page 99 ASS’Y-MOD MTR.-HNEYWL./MAXON COMBO-2” PART NO.: 400-010749 DESCRIPTION: ASS’Y- 2” FUEL TRAIN-W/VAP. DOM.-ASCO/MOD. VALVE-DPX8T MODELED BY: J. WEAVER THICKNESS: 26 REF MATERIAL: SCALE: 0.218 DELUX MFG. CO. DATE: Feb-13-14 KEARNEY, NE ECO# DESCRIPTION DATE USED ON: TOLERANCE: DECIMAL .010 FRACTION 1/32...
Page 100 040-007395 COTTER PIN - 3/32" DIA. X 2" 400-009147 1 ASS'Y - SAIL SWITCH PADDLE - REVERSE SOLID ALUM. DRAWN BY TITLE: DELUX MFG. CO. SAIL SWITCH SENSOR ASS'Y KEARNEY, NE DATE GREENHECK & BEHLEN FANS 07/07/11 SOLID ALUM. (REVERSE)
Page 101 040-007395 COTTER PIN - 3/32" DIA. X 2" 400-008699 1 ASS'Y - SAIL SWITCH PADDLE - REVERSE PERF. GALV. DRAWN BY TITLE: DELUX MFG. CO. SAIL SWITCH SENSOR ASS'Y KEARNEY, NE DATE GREENHECK & BEHLEN FANS 07/07/11 PERF. GALV. (REVERSE)
Page 102 040-007395 COTTER PIN - 3/32" DIA. X 2" 400-007229 1 ASS'Y - SAIL SWITCH PADDLE - REVERSE SOLID GALV. DRAWN BY TITLE: DELUX MFG. CO. SAIL SWITCH SENSOR ASS'Y KEARNEY, NE DATE GREENHECK & BEHLEN FANS 07/06/11 SOLID GALV. (REVERSE)
Page 103 CONDUIT - FLEXIBLE METAL 3/8" 040-001449 SCREW - TCS - HEX - 1/4-20UNC X 1/2" 100-005344 MOUNT PLATE - IGNITION TRANSFORMER DRAWN BY TITLE: DELUX MFG. CO. KEARNEY, NE DATE IGNITION TRANSFORMER ASS'Y WITH MOUNT PLATE 07/14/11 CHK'D USED ON:...
Page 104: Component Specifications / Charts
PHASE CONVERTER: [ ]YES [ ]NO CONTROL BOX DOOR LOCKS: AUSTIN - KEY #BP112 ------------------------------------------------------------------------------- CONTROL PANEL PART DESCRIPTION - INFORMATION DELUX PART NUMBER DISTRIBUTION BLOCK: 2 POLE 350 MCM 005-004765 DISTRIBUTION BLOCK: 3 POLE 350 MCM 005-003090 DISTRIBUTION BLOCK: 3 POLE 600 MCM...
Page 105 SPECS-2017-G2 2 OF 11 HOUR METER (LOWER PANEL): HOBBS - 20001-18 016-006717 TERMINAL BLOCK – 2 CONDUCTOR WITH FUSE 016-010056 TERMINAL BLOCK END CAP 016-010575 FUSE - 3AMP - 1/4"X1-1/4 –FAST ACTING 000-010851 SCR CONTROL: KB DC DRIVE – MODIFIED 006-009080 FUSE: 15 AMP - SCR CONTROL (KB DC DRIVE)
Page 106 FILL AUGER LEVEL CONTROL SWITCH: TILT SWITCH 010-003392 LOW GRAIN SHUTDOWN CONTROL: DELUX - ASS'Y –PADDLE MOTOR END 400-009196 LOW GRAIN SHUTDOWN CONTROL: DELUX - ASS'Y –PADDLE FILL END (40’) 400-009197 LOW GRAIN SHUTDOWN CONTROL SWITCH: SIDE PLUNGER SWITCH(BZE6-2RN) 010-003386...
Page 107 SPECS-2017-G2 4 OF 11 NON MOTOR END (SUPER EDGE FLIGHTING) LEVELING 8" AUGER SECTION FOR 1 1/4" SHAFTS REAR 10FT: 200-006720 NON MOTOR END (SUPER EDGE FLIGHTING) LEVELING 10" AUGER SECTIONS FOR 1 1/4" SHAFTS (SUPER EDGE FLIGHTING) INCLUDES: AUGER ONLY - NO 1 1/4" SHAFTS OR BOLTS LEVELING 10"...
Page 108 SPECS-2017-G2 5 OF 11 LEVELING MOTOR SHEAVE SINGLE GROOVE: 1-B3.4QD 056-005371 LEVELING MOTOR SHEAVE DOUBLE GROOVE: 2-B3.4QD 056-005373 LEVELING MOTOR SHEAVE TRIPLE GROOVE: 3-B3.4QD 056-006833 BUSHING LEVELING AUGER MOTOR: SH- 7/8" BORE 056-005375 BUSHING LEVELING AUGER MOTOR: SH-1 1/8" BORE 056-005376 BUSHING LEVELING AUGER MOTOR: SH-1 3/8"...
Page 109 SPECS-2017-G2 6 OF 11 ------------------------------------------------------------------------------- METERING ROLLS MOTOR: 1 HP DC - 1750 RPM - 56C FR - 5/8" SH 004-001985 BRUSH KIT: 1HP DC BALDOR 004-006859 NOTE: CONTACT MOTOR MANUFACTURER FOR MOTOR WARRANTY OR SERVICE. GEAR REDUCER: 1 HP DC 60:1 RATIO - 1" SH - 56C FR 052-003962 SPROCKET METERING ROLLS: 40 CHAIN - 32 TOOTH –...
Page 110 SPECS-2017-G2 7 OF 11 DISCHARGE AUGER PARTS – 8” FOR 1 1/4" SHAFTS DISCHARGE AUGER SHAFT 1 1/4" FRONT: KEYED - MOTOR END: 100-006727 DISCHARGE AUGER SHAFT 1 1/4" INTERMEDIATE: 100-006726 DISCHARGE AUGER SHAFT 1 1/4" REAR: NON-KEYED 100-006728 BOLT - HEX, 7/16-16UNC X 3” 040-005324 NUT –...
Page 111 SPECS-2017-G2 8 OF 11 ------------------------------------------------ MOISTURELINK DISCHARGE AUGER EXTENSION ------------------------------------------------ MOISTURELINK - ASSEMBLIES INCLUDES: AUGER, TROUGH, COVER, SHAFT, BOLTS/NUTS, BEARING DISCHARGE EXTENSION – ASSEMBLY: 2’ 400-010114 DISCHARGE EXTENSION – ASSEMBLY: 3’ 400-010115 DISCHARGE EXTENSION – ASSEMBLY: 4’ 400-010116 DISCHARGE EXTENSION – ASSEMBLY: 5’ 400-010117 DISCHARGE EXTENSION –...
Page 112 SPECS-2017-G2 9 OF 11 REDUCER – HEAD – MOTOR 047-008282 COUPLING SPROCKET: 60 CHAIN, 18 TOOTH, 1 3/8” BORE REDUCER – HEAD – MOTOR 047-006144 COUPLING SPROCKET: 60 CHAIN, 18 TOOTH, 1 1/2” BORE REDUCER – HEAD – MOTOR 047-002779 COUPLING SPROCKET: 60 CHAIN, 18 TOOTH, 1 5/8”...
Page 113 SPECS-2017-G2 10 OF 11 ------------------------------------------------------------------------------- AUTOMATIC TEMPERATURE CONTROL SYSTEM TEMPERATURE CONTROL SENSOR: WATLOW 100Ω RTD STEM 009-007199 HIGH LIMIT SENSOR: WATLOW 100Ω RTD STEM 009-007199 TEMPERATURE/HIGH LIMIT SENSORS BOX ASSEMBLY 400-009304 QUICK ACTING VALVE: 1/2" 028-003013 QUICK ACTING VALVE: 3/4" 028-005529 HYDROSTATIC RELIEF VALVE W/ RAIN CAP 028-010730...
Page 114 VIEWING WINDOW HOLDER – PLENUM 100-006168 ------------------------------------------------------------------------------- (OPTIONAL FEATURE) EXHAUST LIMITS SENSOR ONLY: 20FT 006-006925 ------------------------------------------------------------------------------- LABELS AND DECALS DECAL: "DELUX" - 6" HIGH - BLUE 018-006813 LABEL: "CAUTION DO NOT ENTER" 018-002407 LABEL: "DANGER HIGH VOLAGE" 018-001070 LABEL: "START-UP PROCEDURE"...
Page 121 FAN PITCH SETTINGS - ALL MODELS GREENHECK FANS 60Hz 1750 RPM 230V-1P; 208V-3P; 240V-3P; 480V-3P; 575V-3P MODEL PITCH MODEL PITCH DIA. DIA. (DEG.) (DEG.) MSF-31010 10FT 38” DPXSL 5030 10FT 38” MSF-41515 10FT 38” DPXSL 8050 15FT 38” MSF-62520 15FT 38”...
Page 122 1 OF 2 FUEL TRAIN-MOD-RND FIN VPRZR.doc FUEL TRAIN W/MODULATING SYSTEM & ROUND FIN VAPORIZER PIPE SIZES L.P. L.P. L.P. MANIFOLD MANIFOLD LIQUID VAPORIZER VAPOR SOLENOID BUTTERFLY VALVES SIZES REGULATOR, VALVE VALVE & PIPE ROUND FIN VALVES & PIPE MODEL &...
Page 123 2 OF 2 FUEL TRAIN-MOD-RND FIN VPRZR.doc FUEL TRAIN W/MODULATING SYSTEM & ROUND FIN VAPORIZER PIPE SIZES L.P. L.P. L.P. MANIFOLD MANIFOLD LIQUID VAPORIZER VAPOR SOLENOID BUTTERFLY VALVES SIZES VALVE VALVE REGULATOR, & PIPE ROUND FIN & PIPE VALVES MODEL &...
Page 124 ORIFICE CHART ---NATURAL GAS--- -LIQUID PROPANE-- MODEL PART NUMBER PART NUMBER MSF-31010-CF 10FT 38" 100-003146 100-003145 9/32 MSF-31010-AB 10FT 38" 100-003146 100-003145 9/32 MSF-41515-CF 10FT 38" 100-003146 100-003145 9/32 MSF-41515-AB 10FT 38" 100-003146 100-003145 9/32 MSF-62520-CF 15FT 38" 100-006961 29/64 100-006953 5/16 MSF-62520-AB 15FT 38"...
Page 125 ORIFICE CHART ---NATURAL GAS--- -LIQUID PROPANE-- MODEL PART NUMBER PART NUMBER 4525 10FT 38" 100-006962 15/32 100-006955 11/32 7040 15FT 38" 100-006961 29/64 100-006953 5/16 9050 20FT 38" 100-006962 15/32 100-006955 11/32 13575 30FT 38" 100-006962 15/32 100-006955 11/32 180100 40FT 38" 100-006962 15/32 100-006955...
Page 126 ORIFICE PART NUMBERS  ORIFICE DIA PART NUMBER ORIFICE DIA PART NUMBER (.125) 031-002168 7/16 (.421) 100-006960 (.250) 100-006950 29/64 (.453) 100-006961 17/64 (.265) 100-006951 15/32 (.468) 100-006962 9/32 (.281) 100-003145 31/64 (.484) 100-006963 19/64 (.296) 100-006952 (.500) 100-003808 5/16 (.312) 100-006953 33/64 (.515) 100-006964...
Page 127 1 OF 2 LEVSTDA-230V-240V-480V STANDARD LEVELING (AUGER) SYSTEM ALL MOTORS – 230V-1P – 240V-3P - 480V-3P DELUX MODEL TYPE MOTOR DESCRIPTION MOTOR P/N. 31010-CF 1P AUGER-8” 1HP-1750RPM-60HZ-115/230V-1P-143T- 7/8-CLASS B 004-003236 31010-AB 1P AUGER-8” 1HP-1750RPM-60HZ-115/230V-1P-143T- 7/8-CLASS B 004-003236 41515-CF 1P AUGER-8”...
Page 128 2 OF 2 LEVSTDA-230V-240V-480V STANDARD LEVELING (AUGER) SYSTEM ALL MOTORS – 230V-1P – 240V-3P - 480V-3P DELUX MODEL TYPE MOTOR DESCRIPTION MOTOR P/N. 4525 AUGER-8” 1HP-1750RPM-60HZ-240/480V-3P-143T- 7/8-CLASS B 004-002355 7040 AUGER-8” 2HP-1750RPM-60HZ-240/480V-3P-145T- 7/8-CLASS B 004-002673 9050 AUGER-8” 2HP-1750RPM-60HZ-240/480V-3P-145T- 7/8-CLASS B...
Page 129 1 OF 2 LEVSTDA-380V STANDARD LEVELING (AUGER) SYSTEM ALL MOTORS – 380V-3P DELUX MODEL TYPE MOTOR DESCRIPTION MOTOR P/N. 41515-CF AUGER-8” 1HP-1450RPM-50HZ- 380V-3P-143T- 7/8-CLASS B 004-007853 41515-AB AUGER-8” 1HP-1450RPM-50HZ- 380V-3P-143T- 7/8-CLASS B 004-007853 62520-CF AUGER-8" 2HP-1450RPM-50HZ- 380V-3P-145T- 7/8-CLASS B 004-007854 62520-AB AUGER-8”...
Page 130 2 OF 2 LEVSTDA-380V STANDARD LEVELING (AUGER) SYSTEM ALL MOTORS – 380V-3P DELUX MODEL TYPE MOTOR DESCRIPTION MOTOR P/N. 4525 AUGER-8” 1HP-1450RPM-50HZ- 380V-3P-143T- 7/8-CLASS B 004-007853 7040 AUGER-8” 2HP-1450RPM-50HZ- 380V-3P-145T- 7/8-CLASS B 004-007854 9050 AUGER-8” 2HP-1450RPM-50HZ- 380V-3P-145T- 7/8-CLASS B 004-007854 13575 AUGER-8”...
Page 131 1 OF 2 LEVSTDA-575V STANDARD LEVELING (AUGER) SYSTEM ALL MOTOR - 575V-3P DELUX MODEL TYPE MOTOR DESCRIPTION MOTOR P/N. 41515-CF AUGER-8" 1HP-1750RPM-60HZ- 575V-3P-143T- 7/8-CLASS B 004-007630 41515-AB AUGER-8" 1HP-1750RPM-60HZ- 575V-3P-143T- 7/8-CLASS B 004-007630 62520-CF AUGER-8" 2HP-1750RPM-60HZ- 575V-3P-145T- 7/8-CLASS B 004-007425 62520-AB AUGER-8"...
Page 132 2 OF 2 LEVSTDA-575V STANDARD LEVELING (AUGER) SYSTEM ALL MOTOR – 575V-3P DELUX MODEL TYPE MOTOR DESCRIPTION MOTOR P/N. 4525 AUGER-8" 1HP-1750RPM-60HZ- 575V-3P-143T- 7/8-CLASS B 004-007630 7040 AUGER-8" 2HP-1750RPM-60HZ- 575V-3P-145T- 7/8-CLASS B 004-007425 9050 AUGER-8" 2HP-1750RPM-60HZ- 575V-3P-145T- 7/8-CLASS B 004-007425 13575 AUGER-8"...
Page 133 DATE: 05-10-13 DIS-LEV-DRAG-230V-240V-480V-LSN Page 1 of 2 OPTIONAL DRAG SYSTEM – DISCHARGE AND/OR LEVELING LEESON/OHIO GEAR (FOR GEAR REDUCERS) ALL MOTORS - 230V-1P – 240V-3P - 480V-3P MOTOR GEAR PART NUMBER GEAR REDUCER MODEL TYPE MOTOR REDUCER PART NUMBER MSF-31010-CF 1P DRAG-8"...
Page 134 Page 2 of 2 OPTIONAL DRAG SYSTEM – DISCHARGE AND/OR LEVELING LEESON/OHIO GEAR (FOR GEAR REDUCERS) ALL MOTORS - 230V-1P – 240V-3P - 480V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER DPX-SL 5030 DRAG-8" 2HP-1750RPM-60HZ-240/480V-3P 004-005416 30:1 140TC-1 1/4 052-008863...
Page 135 DATE: 05-10-13 DIS-LEV-DRAG-380V-LSN Page 1 of 2 OPTIONAL DRAG SYSTEM – DISCHARGE AND/OR LEVELING (FOR LEESON/OHIO GEAR GEAR REDUCERS) ALL MOTORS - 380V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER MSF-41515-CF DRAG-8" 2HP-1450RPM-50HZ- 380V-3P 004-007866 30:1 140TC-1 1/4 052-008863 143TC-...
Page 136 DATE: 05-10-13 DIS-LEV-DRAG-380V-LSN Page 2 of 2 OPTIONAL DRAG SYSTEM – DISCHARGE AND/OR LEVELING LEESON/OHIO GEAR (FOR GEAR REDUCERS) ALL MOTORS - 380V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER DPX4T 5630 DRAG-8" 2HP-1450RPM-50HZ- 380V-3P 004-007866 30:1 140TC-1 1/4 052-008863...
Page 137 DATE: 05-10-13 DIS-LEV-DRAG-575V-LSN Page 1 of 2 OPTIONAL DRAG SYSTEM – DISCHARGE AND/OR LEVELING (FOR LEESON/OHIO GEAR GEAR REDUCERS) ALL MOTORS - 575V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER MSF-41515-CF DRAG-8" 2HP-1750RPM-60HZ- 575V-3P 004-007616 30:1 140TC-1 1/4 052-008863 145TC-...
Page 138 DATE: 05-10-13 DIS-LEV-DRAG-575V-LSN Page 2 of 2 OPTIONAL DRAG SYSTEM – DISCHARGE AND/OR LEVELING LEESON/OHIO GEAR (FOR GEAR REDUCERS) ALL MOTORS - 575V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER DPX4T 5630 DRAG-8" 2HP-1750RPM-60HZ- 575V-3P 004-007616 30:1 140TC-1 1/4 052-008863...
Page 139 1 OF 2 DIS-STD-230V-240V-480V-LSN STANDARD DISCHARGE SYSTEM (FOR LEESON/OHIO GEAR GEAR REDUCERS) ALL MOTORS – 230V-1P – 240V-3P - 480V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER 1HP-1750RPM-60HZ-115/230V-1P MSF-31010-CF 1P AUGER-8" 004-006471 5:1 140TC-7/8 052-008861 143TC- 7/8-CLASS B 1HP-1750RPM-60HZ-115/230V-1P...
Page 140 2 OF 2 DIS-STD-230V-240V-480V-LSN STANDARD DISCHARGE SYSTEM LEESON/OHIO GEAR (FOR GEAR REDUCERS) ALL MOTORS – 230V-1P – 240V-3P - 480V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER 1HP-1750RPM-60HZ-240/480V-3P DPX-SL 5030 AUGER-8" 004-005415 5:1 140TC-7/8 052-008861 143TC- 7/8-CLASS B 1HP-1750RPM-60HZ-240/480V-3P...
Page 141 1 OF 2 DIS-STD-380V-LSN STANDARD DISCHARGE SYSTEM (FOR LEESON/OHIO GEAR GEAR REDUCERS) ALL MOTORS – 380V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER MSF-41515-CF AUGER-8" 1HP-1450RPM-50HZ- 380V-3P 004-007865 5:1 140TC-7/8 052-008861 143TC- 7/8-CLASS B MSF-41515-AB AUGER-8"...
Page 142 2 OF 2 DIS-STD-380V-LSN STANDARD DISCHARGE SYSTEM (FOR LEESON/OHIO GEAR GEAR REDUCERS) ALL MOTORS – 380V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER DPX4T 5630 AUGER-8" 1HP-1450RPM-50HZ- 380V-3P 004-007865 5:1 140TC-7/8 052-008861 143TC- 7/8-CLASS B DPX4T 8460 AUGER-8"...
Page 143 1 OF 2 DIS-STD-575V-LSN STANDARD DISCHARGE SYSTEM (FOR LEESON/OHIO GEAR GEAR REDUCERS) ALL MOTORS – 575V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER MSF-41515-CF AUGER-8" 1HP-1750RPM-60HZ- 575V-3P 004-007424 5:1 140TC-7/8 052-008861 143TC- 7/8-CLASS B MSF-41515-AB AUGER-8"...
Page 144 2 OF 2 DIS-STD-575V-LSN STANDARD DISCHARGE SYSTEM LEESON/OHIO GEAR (FOR GEAR REDUCERS) ALL MOTORS – 575V-3P MOTOR GEAR PART GEAR REDUCER MODEL TYPE MOTOR NUMBER REDUCER PART NUMBER DPX4T 5630 AUGER-8" 1HP-1750RPM-60HZ- 575V-3P 004-007424 5:1 140TC-7/8 052-008861 143TC- 7/8-CLASS B DPX4T 8460 AUGER-8"...
Page 145 1 OF 2 SHEAVES-230-240-480-575V SHEAVES & BUSHINGS STANDARD LEVELING SYSTEM (AUGER) 230V-1P 240/480/575V-3P MOTOR AUGER MODEL SHEAVE BUSHING SHEAVE BUSHING MSF-31010-CF 1P 1B3.4 SH 7/8 1B18.4 SK 1-1/4 MSF-31010-AB 1P 1B3.4 SH 7/8 1B18.4 SK 1-1/4 MSF-41515-CF 1P 1B3.4 SH 7/8 1B18.4 SK 1-1/4 MSF-41515-AB 1P...
Page 146 2 OF 2 SHEAVES-230-240-480-575V SHEAVES & BUSHINGS STANDARD LEVELING SYSTEM (AUGER) 230V-1P 240/480/575V-3P MOTOR AUGER MODEL SHEAVE BUSHING SHEAVE BUSHING 4525 1B3.4 SH 7/8 1B18.4 SK 1-1/4 7040 2B3.4 SH 7/8 2B18.4 SK 1-1/4 9050 2B3.4 SH 7/8 2B18.4 SK 1-1/4 13575 2B3.4 SH 1-1/8...
Page 147 1 OF 2 SHEAVES-380V SHEAVES & BUSHINGS STANDARD LEVELING SYSTEM (AUGER) 380V-3P MOTOR AUGER MODEL SHEAVE BUSHING SHEAVE BUSHING MSF-41515-CF 1B3.4 SH 7/8 1B15.4 SK 1-1/4 MSF-41515-AB 1B3.4 SH 7/8 1B15.4 SK 1-1/4 MSF-62520-CF 2B3.4 SH 7/8 2B15.4 SK 1-1/4 MSF-62520-AB 2B3.4 SH 7/8...
Page 148 2 OF 2 SHEAVES-380V SHEAVES & BUSHINGS STANDARD LEVELING SYSTEM (AUGER) 380V-3P MOTOR AUGER MODEL SHEAVE BUSHING SHEAVE BUSHING DPX4T 5630 2B3.4 SH 7/8 2B15.4 SK 1-1/4 DPX4T 8460 2B3.4 SH 7/8 2B15.4 SK 1-1/4 DPX4T 11260 2B3.4 SH 1-1/8 2B15.4 SK 1-1/4 DPX4T 140100...
Page 149 1 OF 2 SPROCKET-230-240-480-575V-MAN SPROCKET CHART FOR 1 1/4” AUGER SHAFTS 230V-1P – 240V-3P – 480V-3P - 575V-3P METERING DC GEAR AUGER AUGER SHAFT MODEL ROLLS REDUCER REDUCER 31010-CF 1P 4016-1 4012-1 4016-7/8 4016-1 1/4 31010-AB 1P 4016-1 4012-1 4016-7/8 4016-1 1/4 41515-CF 1P 4016-1...
Page 150 2 OF 2 SPROCKET-230-240-480-575V-MAN SPROCKET CHART FOR 1 1/4” AUGER SHAFTS 230V-1P – 240V-3P – 480V-3P - 575V-3P METERING DC GEAR AUGER REDUCER AUGER SHAFT MODEL ROLLS REDUCER 4525 4032-1 4016-1 4016-7/8 4024-1 1/4 7040 4032-1 4016-1 4016-7/8 4024-1 1/4 9050 4032-1 4016-1...
Page 151 1 OF 2 SPROCKET-380V-MAN SPROCKET CHART FOR 1 1/4” AUGER SHAFTS 380V-3P METERING DC GEAR AUGER REDUCER AUGER SHAFT MODEL ROLLS REDUCER 41515-CF 4016-1 4012-1 4020-7/8 4016-1 1/4 41515-AB 4016-1 4012-1 4020-7/8 4016-1 1/4 62520-CF 4016-1 4012-1 4020-7/8 4016-1 1/4 62520-AB 4016-1 4012-1...
Page 152 2 OF 2 SPROCKET-380V-MAN SPROCKET CHART FOR 1 1/4” AUGER SHAFTS 380V-3P METERING DC GEAR AUGER REDUCER AUGER SHAFT MODEL ROLLS REDUCER DPX4T 5630 4032-1 4024-1 4016-7/8 4020-1 1/4 DPX4T 8460 4032-1 4024-1 4020-7/8 4016-1 1/4 DPX4T 11260 4032-1 4024-1 4020-7/8 4016-1 1/4 DPX4T...
Page 155 Quick-Acting Valves for Crop Driers and Charging Manifold Hoses 7554 Series Application 7554S Series valves provide instant shut-off and fast opening control on LP-Gas crop driers. They are also ideal for charging manifold hoses, stationary fuel transfer hoses and other applications requiring quick, positive shut-off.
Page 156 Safety Warning — LP-Gas Pressure Relief Valves Purpose In its continuing quest for safety, REGO® is publishing safety WARNING warning bulletins explaining the hazards associated with the use, misuse and aging of REGO® Products. LP-Gas dealer managers and service personnel must realize that the failure to exercise the utmost care and attention in the installation, inspection and maintenance of these products can result in personal injury and property damage.
Page 157 Inspect Regularly A pressure relief valve discharges when some extraordinary 4. Physical damage. Ice accumulations and improper circumstance causes an over pressure condition in installation could cause mechanical damage. IF THERE ARE the container. If a pressure relief valve is known to have ANY INDICATIONS OF DAMAGE, REPLACE THE VALVE.
Page 158 RegO® Pressure Relief Valves Requirements for Pressure Relief Valves The reasons for this are two-fold: Every container used for storing or hauling LP-Gas and anhydrous If the relief valve is called upon to open, the resulting ammonia must be protected by a pressure relief valve. These discharge produces an increased vaporization of the valves must guard against the development of hazardous product in the container with the result that the liquid cools...
Page 159 RegO® Pressure Relief Valves Ordering RegO® Pressure Relief Valves Part Number Explanation When ordering RegO® Pressure Relief Valves, be sure you are Products carrying an “A” or “AA” prefix contain no brass parts and certain that it will sufficiently protect the container as specified in are suitable for NH3.
Page 160 Safety Information - Relief Valves Don’t Last Forever Debris on valve seats which prevents reseating can occur Use of Protective Caps whenever the valve collects material in the relief valve opening which is not blown out when the relief valve opens. Many of the problems that cause inoperative relief valves could be prevented if proper protective caps were kept in place at all times.
Page 161 MEGR-1630 HIGH FLOW GAS REGULATOR Instruction Manual- Look Inside For: Description Installation Overpressure Protection Startup and Adjustment Shutdown Maintenance Parts Ordering Parts List Marshall Excelsior Company Marshall, MI 49068 269-789-6700 FAX 269-781-8340 www.marshallexcelsior.com...
Page 162 DESCRIPTION: MEGR-1630 is a spring loaded, self operated pressure regulator for use with inlet pressures as high as 1500 PSIG and outlet pressures between 3 and 500 PSIG. INSTALLATION: Qualified personnel only should perform installation, operation and maintenance in accordance with NFPA 54 &...
Page 163 NOTE: The sum of the outlet pressure and the maximum pressure differential must be greater than the inlet pressure. CAUTION: The maximum outlet emergency pressure (casing pressure) is 550 psig. This number takes precedence over the maximum outlet pressure above the pressure setting. VENTS: The MEGR-1630 pressure regulator is supplied with a screened vent assembly in the 1/4 NPT bonnet vent hole.
Page 164 following these procedures, refer to the diagram for item number locations unless otherwise directed. Assembly is the reverse of these procedures. Replacing the Orifice, Valve Disk Assembly and Lever 1. Disconnect the piping from the inlet housing (item 19) 2. Remove 4 screws (item 18) and the housing 3.
Page 165 PARTS LIST ITEM DESCRIPTION Nameplate Drive Screws (4 Req'd) Adjusting Screw (See Table 1) Hex Nut Upper Spring Guide (0-275 psig Pressure Range) Upper Spring Guide (over 275 psig Pressure Range) Bonnet - Iron Spring (See Table #1) Screw Lower Spring Guide (0-275 psig Pressure Range) Lower Spring Guide (over 275 psig Pressure Range) Diaphragm - Neoprene Hex Nut (4 Req'd)
Page 167 10 - 30.1 - 5 Gas Electro-mechanical Valves - 10/09 Valve model number description Every MAXON gas electro-mechanical valve can be accurately identified by the model number shown on the valve nameplate. The example below shows a typical gas electro-mechanical valve model number, along with the available choices for each item represented in the model number.
Page 168 10 - 30.1 - 6 Gas Electro-mechanical Valves - 10/09 Valve model cross reference MAXON valve model numbers have changed to intelligent coded model numbers for easy identification and specification. Valves manufactured prior to October 1, 2008 will contain an older model number system which can be easily cross referenced with the chart below.
Page 169 10 - 30.1 - 7 Gas Electro-mechanical Valves - 10/09 Valve body assembly options & specifications Normally-closed shut-off valves Trim MOPD Special service Nominal Flow Body connections Body material package Cv rating rating MOPD rating pipe size capacity available options (mbar) (mbar) [1] 3/4”...
Page 170 10 - 30.1 - 8 Gas Electro-mechanical Valves - 10/09 Normally-open vent valves Trim MOPD Special service Nominal Flow Body connections Body material package Cv rating rating MOPD rating pipe size capacity available options (mbar) (mbar) [1] 3/4” A, C 1, cast iron 1, 2, 4 8618...
Page 171 10 - 30.1 - 9 Gas Electro-mechanical Valves - 10/09 Valve actuator options Automatic reset valves Solenoid OR Nominal Flow Normal Area Motor Motor Switch circuit board pipe size capacity position classification voltage timing options voltage 3/4” A, B, C, D, E, F, G A, B C, D, E 1, 2 0, 1, 2, 3, 4...
Page 172 10 - 30.1 - 10 Gas Electro-mechanical Valves - 10/09 Manual reset valves Nominal Flow Normal Area Solenoid Handle side Switch pipe size capacity position classification voltage plate options options A, B, C, D, E, F, G A, B, C, D, E 0, 1, 2, 3 A, B, C, D, F, G A, B, C, D, E...
Page 173 10 - 30.1 - 11 Gas Electro-mechanical Valves - 10/09 Valve body assembly specifications 1) Body 2) Bonnet 3) Seat 4) Disc 5) Follower ring 6) Seat o-ring 7) Body o-ring 8) Wavy spring 9) Stem 10) Spring pin 11) Stem o-ring 12) Striker plate 13) Bumper 14) Flow direction...
Page 174 10 - 30.1 - 12 Gas Electro-mechanical Valves - 10/09 Valve body assembly - gas compatibility Agency approvals Suggested material options and certifications MOPD code rating CE [4] Body seals Body & Trim & bumper bonnet package A, B, C, E, F 1, 2, 5, 6 1, 2 Std.
Page 175 10 - 30.1 - 13 Gas Electro-mechanical Valves - 10/09 Electrical data General MAXON shut-off valves are electrically actuated from a power source. Standard assemblies include an internal holding solenoid or clutch and printed circuit board. Position switch wiring diagrams (reproduced below) are part of each valve assembly, summarizing electrical data and wiring for a valve equipped with terminal block and a full complement of optional switches.
Page 176 10 - 30.1 - 14 Gas Electro-mechanical Valves - 10/09 Figure 2: Normally-open valves 26379P NORMALLY OPEN VALVE VCS-1 VCS-2 VOS-1 VOS-2 Standard and CP valves L(+) N(-) SPDT SPDT SPDT SPDT DPDT DPDT VCS-2 VOS-1 GENERAL PURPOSE AREA DIVISION 2 AREA VCS-1 VOS-2 SPDT...
Page 177 10 - 30.1 - 18 Gas Electro-mechanical Valves - 10/09 Dimensions and weights Valve bodies: 3/4” (DN20) to 3” (DN80) Body connection A & C Body connection B, D & H 1) (2) 1/4” NPT test connection Body connection E Body connection F Approximate dimensions (in mm) Approximate weight (in kg)
Page 178 10 - 30.1 - 19 Gas Electro-mechanical Valves - 10/09 Valve actuators: 3/4” through 1-1/2” valves Automatic reset type (SMA11, SMA21, SMA12, SMA22) (formerly 5000, STO-A, 5000 NI, STO-A-NI) 1) (2) 3/4” NPT conduit connection 2) (2) 1/4” NPT test connection 3) Terminal block cover Manual reset type (SMM11, SMM21, SMM12, SMM22)
Page 179 10 - 30.1 - 20 Gas Electro-mechanical Valves - 10/09 Valve actuators: 2” through 3” valves Automatic reset type (SMA11, SMA21, SMA12, SMA22) (formerly 5000, STO-A, 5000 NI, STO-A-NI) 1) (2) 3/4” NPT conduit connection 2) (2) 1/4” NPT test con- nection 3) Terminal block cover Manual reset type SMM11, SMM21, SMM12, SMM22)
Page 180 10 - 30.1 - 24 Gas Electro-mechanical Valves - 10/09 Available top assembly positions The valve top assembly can be positioned on the body in four different orientations. See sketches below to determine the designation of the required orientation for your application. Position “R”...
Page 181 10 - 30.1 - 27 Gas Electro-mechanical Valves - 10/09 Valve actuator spare part identification 3/4” standard flow through Manual reset actuator Automatic reset actuator 4” CP actuators (side view) (side view) 1) Nameplate 2) Solenoid 3) VOS motor limit/signal switch for normally- closed valve;...
Page 182 10 - 30.1 - 28 Gas Electro-mechanical Valves - 10/09 Please read the operating and mounting instructions before using the equipment. Install the equipment in compliance with the prevailing regulations. Bedrijfs- en montagehandleiding voor gebruik goed lezen! Apparaat moet volgens de geldende voorschriften worden geïnstalleerd.
Page 183 10 - 30.1 - 29 Gas Electro-mechanical Valves - 10/09 The installation, operation and maintenance instructions contain important information that must be read and followed by anyone operating or servicing this product. Do not operate or service this equipment unless the instructions have been read. IMPROPER INSTALLATION OR USE OF THIS PRODUCT COULD RESULT IN BODILY INJURY OR DEATH.
Page 184 10 - 30.1 - 30 Gas Electro-mechanical Valves - 10/09 Component identification Automatic (motorized) valve Manual valve Current model designation Current model designation (former model designation) (former model designation) SMA11 (5000), CMA11 (5000 CP), SMM11 (808), CMM11 (808 CP), SMM21 (STO-M) SMA21 (STO-A), CMA21 (STO-A-CP) 1) Access cover screws 2) Access cover...
Page 185 10 - 30.1 - 31 Gas Electro-mechanical Valves - 10/09 Installation A gas filter or strainer of 40 mesh (0.6 mm) or smaller is recommended in the fuel gas piping to protect the downstream safety shut-off valves. Properly support and pipe the valve in the direction of the flow arrow on the valve body. Valve seats are directional. Sealing will be maintained at full rated pressures in one direction only.
Page 186 10 - 30.1 - 32 Gas Electro-mechanical Valves - 10/09 Actuator assembly rotation MAXON electro-mechanical valves should be ordered in a configuration compatible with planned piping. If valve orientation is not correct, the actuator assembly can be rotated in 90° increments around the valve body centerline axis using the procedure below.
Page 187 10 - 30.1 - 33 Gas Electro-mechanical Valves - 10/09 Field installation of valve position switch General Shut off fuel supply upstream of valve, then de-energize valve electrically. Remove terminal block and access cover to provide access, being careful not to damage gaskets. Compare with illustrations below to identify your valve type.
Page 188 10 - 30.1 - 34 Gas Electro-mechanical Valves - 10/09 Wand position (for normally-closed valves) VOS switch wand should be VCS switch wand should be actuated from above actuated from below Mounting brackets Mounting bracket A Mounting bracket B VCS switch mounts on back of bracket 3”, 4”, 6”...
Page 189 10 - 30.1 - 37 Gas Electro-mechanical Valves - 10/09 Maintenance instructions MAXON electro-mechanical valves are endurance tested far in excess of the most stringent requirements of the various approval agencies. They are designed for long life even if frequently cycled, and to be as maintenance-free and trouble-free as possible. A valve operational test should be performed on an annual basis.
Page 191 Flow Control Valves Page 7017 Capacities and Specifications Series “CV” Control Valves and Series “BV” Balancing Valves General " " F ° ° 2 All Maxon Flow Control Valves are designed for F ° ° 6 throttling service only and are not intended for l f r tight shut-off.
Page 192 Page 7018 Flow Control Valves Performance Data Series “BV” and “CV” Gas Control Valves – Natural Gas Service Note: The capacities and pressure drops indicated in this chart are based on flow through a wide-open valve. If valve is less than fully open, higher drops and lower flows will result.
Page 193 Flow Control Valves Page 7019 Performance Data Series “BV” and “CV” Gas Control Valves – Propane Gas Service Note: The capacities and pressure drops indicated in this chart are based on flow through a wide-open valve. If valve is less than fully open, higher drops and lower flows will result.
Page 194 Page 7020 Flow Control Valves Performance Data Series “BV” and “CV” Gas Control Valves – Air Service Note: The capacities and pressure drops indicated in this chart are based on flow through a wide-open valve. If valve is less than fully open, higher drops and lower flows will result.
Page 195 Flow Control Valves Page 7021 Dimensions (in inches) Series “CV” Control Valves " 2 " 4 " 1 " 4 " 2 " 2 " 2 " 3 l l e Pipe threads on this page conform to NPT (ANSI Standard B2.1) 6/11...
Page 196 Page 7022 Flow Control Valves Dimensions (in inches) Series “BV” Balancing Valves " 2 " 4 " 1 " 4 " 2 " 2 " 2 " 3 Pipe threads on this page conform to NPT (ANSI Standard B2.1)
Page 197 Flow Control Valves Page 7023 Component Identification Series “BV” Balancing Valves and Series “CV” Flow Control Valves Series “BV” Balancing Valve Series “CV” Control Valves Series “CV” Control Valve Nameplate Order spare parts for Series “CV” and “BV” Flow Control Valves by identifying required items from the drawings above and referencing information on valve nameplate (shown above).
Page 198 Flow Control Valves Page 7000-S-1 Installation Instructions – Support weight of piping independently. Do not lessens the chance of internal flow turbulence being place any Maxon Flow Control Valve in a piping set-up in the piping manifolds and control valve. bind.
Page 199 Page 7000-S-2 Flow Control Valves Adjusting Instructions Notice: Only generalized instructions can be provided 3. Check that any air handling dampers are here. Detailed adjusting instructions are provided with properly positioned and locked into operating each individual Maxon burner and/or mixer system. positions.
Page 230 Series 71, 72, and 76 Modutrol IV™ Motors PRODUCT DATA FEATURES • Replaces M734H,J,; M744S,T,Y; and M745L,S,T,Y Motors. • M7164, M7261, M7284, and M7294 are non-spring return motors; M7282, M7285, M7286 and M7685 are spring return motors. • Integral spring return returns motor to normal position when power is interrupted.
Page 231 SERIES 71, 72, AND 76 MODUTROL IV™ MOTORS SPECIFICATIONS Dead Weight Load On Shaft: 200 lb (91 kg) on motor power or auxiliary end; maximum combined load of 300 lb (136 kg). Models: TRADELINE models are selected and packaged to Ambient Temperature Ratings: -40 to 150°F (-40 to 66°C).
Page 232 SERIES 71, 72, AND 76 MODUTROL IV™ MOTORS Fig. 1. Stroke ASYMMETRICAL MOTORS SYMMETRICAL MOTORS VERTICAL VERTICAL VERTICAL VERTICAL REFERENCE REFERENCE REFERENCE REFERENCE FULLY CLOSED FULLY CLOSED FULLY CLOSED FULLY CLOSED FULLY OPEN FULLY OPEN FULLY OPEN FULLY OPEN 90 DEGREE STROKE 160 DEGREE STROKE 90 DEGREE STROKE 160 DEGREE STROKE...
Page 233 SERIES 71, 72, AND 76 MODUTROL IV™ MOTORS TOP VIEW TOP VIEW OF BRACKET 4-7/8 4-1/4 (124) (107) 4-5/8 5-13/16 (116) (148) 5-1/2 2-5/16 (140) (58) 11/16 (17) 13/16 POWER END (20) 1/4 (7) 13/16 (20) 4-7/8 (124) 4-1/16 (103) 1-1/2 (37) 5-9/16 (141) 5-1/2 (140)
Page 234 SERIES 71, 72, AND 76 MODUTROL IV™ MOTORS Accessories: IMPORTANT 220736A Internal Auxiliary Switch Kit; one switch. Always conduct a thorough checkout when Can be field-installed. installation is complete. 220736B Internal Auxiliary Switch Kit; two switches, can be field-installed on TRADELINE models. Location 220738A Adapter Bracket raises motor shaft height by 3/4 in (19 mm) to match that of previous Modutrol Motor models.
Page 235 SERIES 71, 72, AND 76 MODUTROL IV™ MOTORS 3. Attach the motor to the bracket with the four bolts provided. See Fig. 4. STANDARD BOLTS (4) BOLTS PROVIDED (4) WIRING MOTOR ADAPTER BRACKET EQUIPMENT BASE 1 #12 OR 1/4" ZINC PLATED MACHINE SCREWS OR BOLTS M18999 NON-SPRING RETURN...
Page 236 SERIES 71, 72, AND 76 MODUTROL IV™ MOTORS 3. Replace wiring box cover. JUNCTION MOTOR (HOT) CONTROLLER POWER MOTOR END OF MOTOR Q5001 VALVE LINKAGE POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQURED. CONNECTING F TO – WILL DRIVE MOTOR TO FULLY OPEN. M5778 1/4-20 UNC 1 in.
Page 237 SERIES 71, 72, AND 76 MODUTROL IV™ MOTORS SETTINGS AND ADJUSTMENTS (HOT) 4-20 mA Before Setting Stroke CONTROLLER MOTOR 1. Remove the top cover from the motor. 2. Disconnect the controller from the motor. 3. For models with an internal transformer (line voltage motors), ensure that power (and nothing else) remains connected to the motor.
Page 238 SERIES 71, 72, AND 76 MODUTROL IV™ MOTORS Zero and Span Adjustment for 3. Turn the start potentiometer slowly counterclockwise until the motor begins to open. This is defined as the M7284Q, M7285Q, and M7294Q start or zero setting. 4. Set the controller current to the value required to drive M7284Q, M7285Q, and M7294Q actuators have the capability the motor to the fully open position.
Page 239 SERIES 71, 72, AND 76 MODUTROL IV™ MOTORS Motors with factory added auxiliary switches are shipped in the SEQUENTIAL OPERATION closed position (fully counterclockwise, as viewed from the FOR ADJUSTABLE ZERO AND SPAN MODELS motor power end) with auxiliary cams set to actuate switches 30°...
Page 240 SERIES 71, 72, AND 76 MODUTROL IV™ MOTORS MOVE SCREWDRIVER AT NOTE: CAMS ARE OFFSET TOP ONLY TO ADJUST CAM. VERTICALLY TO PROVIDE BETTER VIEW OF BACK CAM. 1/8 INCH STRAIGHT-BLADE SCREWDRIVER RIGHT/INNER SLOW RISE AUXILIARY PORTION SWITCH (APPROX. 10 DIFF.) INNER AUXILIARY (BLUE)
Page 241 SERIES 71, 72, AND 76 MODUTROL IV™ MOTORS By using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to, the literature. You will defend and indemnify Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or damages, including attorneys’...
Page 246  MC-5000 MAY 10, 2017 FIREYE MODULAR MicroM FLAME SAFEGUARD CONTROLS APPROVED WARNING: Selection of this control for a particular application should be made by a com- petent professional, licensed by a state or other government agency. Inappropriate application of this product could result in an unsafe condition hazardous to life and property. DESCRIPTION The Fireye MicroM Series Flame Safeguard Control is a compact, microprocessor based, modular burner management system designed to provide automatic ignition and continuous flame monitoring...
Page 247  MEC230 type chassis include the MEP100, MEP 200 and MEP500 series. Programmers for use with the MEC320 and MEC480 type chassis include the MEP300, MEP400 and MEP600 series. Some programmer modules are equipped with a series of dipswitches to select Purge Timing, Pilot Trial for Ignition (PTFI) timing, Proof of Air flow open at start, Post Purge, Recycle and Non-Recy- cle operation.
Page 248  Table 2: LOAD RATINGS: All Ratings are 120V, 60 Hz Fireye Terminal Typical Load Maximum Rating @120V 60 Hz 125 VA pilot duty (solenoid valve) plus 3 or 4 Pilot valve(s) 250 VA (Transformer) Individual or combined Solenoid valve Ignition Transformer 125 VA pilot duty (solenoid) or Main Fuel Valve(s)
Page 249  MOUNTING BASE 3/16” DIA. MOUNTING HOLES (4) KNOCKOUTS (12) FOR 1/2” CONDUIT 5 3/16” 4” μΜ 3/16” MOUNTING 1/2” HOLES 5 3/16” 5 5/16” 4” 1/2”’ 1.06” DIA. 2.58” 13/16” HEX 2 3/8” ”L” (27.0) (20.6) (60.3) (50.8) 1 3/16” (30) 15/16”...
Page 250  WARNING: This equipment is a Class B digital apparatus which complies with the Radio Interference Regulations, CRC c.1374. CAUTION: Published load ratings assume that no control be required to handle inrush current more often than once in 15 seconds. The use of control switches, solenoids, relays, etc.
Page 251  ORDERING INFORMATION MicroM Chassis Types (For use with MEP1XX, MEP2XX, and MEP5XX, includes dust cover) MEC120 120 VAC input with standard plug-in board. MEC120R 120 VAC input with remote reset capability. MEC120D 120 VAC input with alpha-numeric display interface to ED510. MEC120RD 120 VAC input with alpha-numeric display interface to ED510 and remote reset capability.
Page 252  MicroM Programmer Models (For use with MEC320 and MEC 480 Chassis) MEP300 Relight operation, 10 sec. fixed PTFI, 5 sec.pilot proving period, 5 second MTFI. lockout on flame fail during PTFI, pilot proving and MTFI. Recycle on air flow open. No post purge. Reset on line voltage. MEP304 Non-recycle on flame fail, 5 sec.
Page 253  Accessories ED510 Two line by 16 character, back lit LCD display with keypad. ED580-2, -4, -8 Remote display cable with RJ45 connection in 2, 4 or 8 foot long lengths. To be used with the appropriate daughter board. EC485 RS232 to RS485 converter with power supply and RJ12 jack.
Page 254  WARNING: Installer must be trained and qualified. Follow the burner manufacturer’s instructions, if supplied. Otherwise, proceed as follows: INSTALLATION OF CONTROL, SCANNERS AND FLAME DETECTORS Wiring Base Mount the wiring base on the burner or on a panel. The location should be free from excessive vibra- tion and within the specified ambient temperature rating.
Page 255  INSTALLING THE PROGRAMMER AND AMPLIFIER MODULES WARNING: Remove power from the control before proceeding. FIGURE 1. AMPLIFIER PROGRAMMER Select the appropriate programmer and amplifier modules for your application. Remove the dust cover from the chassis. Insert the amplifier module into the slot in the corner of the chassis and gen- tly push the module into position.
Page 256  FIGURE 2. Replaceable Fuse Location PROGRAMMER DIPSWITCH SETTINGS NOTE: The dipswitch settings become permanently stored within the programmer’s eeprom memory after 8 hours of continuous electrical operation. The first 8 hours of continuous operation is determined from the value of system hours being accu- mulated by the MicroM.
Page 257  Once the switches are set, they become permanently stored after 8 hours of continuous operation or they can be manually set through the use of the optional ED510 display. Refer to the section using the optional ED510 display for detailed information. Where applicable, each MicroM programmer is shipped with dip-switch 6 set to non-recycle on flame fail, dipswitch 4 set to 5 second PTFI time, and dipswitches 1 &...
Page 258  PTFI: This LED is illuminated only during the pilot trial for ignition period and the stabilization period when so equipped. Flame: This LED is on whenever a flame signal is detected, and the control is not in a locked out state.
Page 259  DIAGNOSTIC MESSAGES - TROUBLESHOOTING GUIDE POSSIBLE CAUSE SOLUTION Check Programmer Voltage on Terminal 5 at improper time. Inspect wiring to main fuel valve Welded watchdog relay Replace MEC chassis Internal diagnostic failure Replace MEP programmer Check Chassis Voltage on Terminal 3 or 4 at improper time. Inspect wiring to pilot valve and igniter.
Page 260  Safety Shutdown In the event pilot flame is not detected at the end of the 10 second PTFI period, the pilot gas valve and spark ignition are de-energized. A safety lockout occurs which de-energizes the burner motor and energizes the lockout alarm relay circuit, lighting the Alarm LED, 15 seconds after the safety lockout occurs.
Page 261  following a post purge of 30 seconds and a safe start check. Failure to ignition spark on the second attempt results in safety lockout. MEP100P The MEP100P programmers provides a fixed 15 second post purge period upon detection of the operating Control (1-7) or Air Flow switch (7-6) opening.
Page 262  If non-recycle operation is selected, in the event of a main flame failure, power is removed from Ter- minal 3 and Terminal 5. The control will enter a forced post purge period of 15 seconds, after which the Alarm LED is illuminated and the alarm relay is energized putting power on Terminal A. The MEP230H programmer operates the same as the MEP230 with the exception of an additional 8 second pilot stabilization.
Page 263  TYPE MEP236 PROGRAMMING SEQUENCE INTERLOCK FIRING PURGE L1/7 L1/7 AIR FLOW PERIOD COMPLETE PROVEN SELECTABLE POST PURGE SELECTABLE PILOT PURGE SELECTABLE PTFI MFSP* 6 SEC 5 OR10 SEC IGNITER MAIN VALVE *MAIN FLAME STABILIZATION PERIOD Terminal #5 is energized 3 seconds after the flame is detected. Selectable Recycle/Non-Recycle operation on loss of flame after flame is proven.
Page 264  A “run-check” switch is also provided to assist in testing size, position and stabilization of pilot in conjunction with the flame detector, For the MEP560 and MEP562, after pilot flame is detected, the control enters an 8 second pilot stabi- lization period with Terminal 3 and Terminal 4 energized.
Page 265  TYPE MEP562 PROGRAMMING SEQUENCE INTERLOCK FIRING PURGE L1/7 L1/7 AIR FLOW PERIOD COMPLETE PROVEN SELECTABLE POST PURGE SELECTABLE PURGE PTFI STABLIZATION 5 OR10 SEC PERIOD 8 SEC MTFI 10 SEC Pilot stabilization timing begins as soon as flame is proven. Lockout on loss of air flow (interlock circuit) after flame is proven.
Page 266  TYPE MEP304 PROGRAMMING SEQUENCE INTERLOCK FIRING PURGE L1/7 L1/7 AIR FLOW PERIOD COMPLETE PROVEN POST PURGE 5 SECOND PURGE 5 SEC 10 SEC 10 SEC INTERRUPTED PILOT PTFI MTFI PILOT PROVING 0 Second post purge on operating control open. 15 Second post purge on flame fail. Non-recycle operation on flame fail.
Page 267  TYPE MEP397 PROGRAMMING SEQUENCE INTERLOCK FIRING PURGE L1/7 L1/7 AIR FLOW PERIOD COMPLETE PROVEN POST PURGE 1 5 SECOND PURGE 5 SEC 7 SEC 5 SEC INTERRUPTED PILOT PTFI MTFI PILOT PROVING 0 Second post purge on operating control open. 15 Second post purge of flame fail during PTFI, Proving and MTFI.
Page 268  TYPE MEP697 PROGRAMMING SEQUENCE FIRING INTERLOCK PURGE PERIOD L1/7 L1/7 AIR FLOW COMPLETE (AUTO) PROVEN SELECTABLE POST PURGE SELECTABLE PURGE 5 SEC 5/10 SEC 10 SEC INTERRUPTED PILOT SELECTABLE MTFI PILOT PROVING PTFI MODULATE CONTACTS Lockout on flame fail. Lockout on air flow switch opening while main flame energized.
Page 269  Function Any MicroM chassis type with the appropriate plug-in board installed provides remote reset capabil- ities in the event of a lockout condition. A remote reset switch consists of a dry contact such as a remote momentary push-button wired to the two (2) terminals located on the plug-in board as shown in Figure 5.
Page 270  MicroM will reset from the lockout state only. This is especially useful where, through the use of remote reset daughter boards, all reset inputs can be connected together to a common reset pushbut- ton or intelligent device (PLC). If the push button is depressed as described above it will only cause the unit that is in lockout to reset and not effect any other units.
Page 271  OPERATING STATUS TIMING (Standby, Purge, PTFI, (During Purge or PTFI) OR FLAME SIGNAL STRENGTH Auto, etc.) (During PTFI, MTFI, or Auto) PURGE 00:05 STARTING BURNER ADDITIONAL INFORMATION ON OPERATING STATUS (Flame Signal Strength, Cause of current Lockout, etc.) OR ARROW displayed when BURNER HISTORY (SCRL key required) MODE key is required to...
Page 272  LOCKOUT HISTORY The sub-menu “LOCKOUT HISTORY” will display the last six (6) lockouts, along with the burner cycle and burner hour when the lockout occurred. When the MODE key is pressed, the screen will display the most recent lockout condition and the number of that lockout (e.g. LO #127 represents the 127th lockout of that control).
Page 273  UNIT ADDRESS 00 SCRL PRESS RESET TO Force storage of dipswitch settings before 8 hours time-out. ACCEPT SETTINGS MODE AUTO Mode key returns to normal run message. SYSTEM INFO The sub-menu “SYSTEM INFO” allows the user to review information pertaining to the operation of the control (e.g.
Page 274  The format of the data is 4800, N, 8, 1 meaning 4800 baud, no parity, and 1 stop bit. Below is a table of currently available messages provided by the MicroM programmers, followed by a description where necessary. MESSAGE WORDS RESPONSE VALUE...
Page 275  Message 26 returns the current operating status as well as stored burner hours and burner cycles as a snapshot of the entire MicroM system. When all 9 words are requested, the data returned consists of STATUS, MSGN, FLAME, INPUTS, OUTPUTS, BNRMINS, and BNRCYCS. The MSGN being transmitted is a numerical value and must be interpreted by the communicating device, which actually is an advantage since this can be made to be whatever message text the end user wants.
Page 276  It is suggested that repeated polling interval not be less than 200 mSec per request. Requesting data such as burner minutes, system minutes and burner cycles be kept at a minimum due to the amount of processing time required to gather that data. Table 1: Logic Dispatch LOGIC DISPATCHER VALUE...
Page 277  Table 2: Program Module Identification Programmer Module Identifier MEP100 0H, 01H MEP101 0H, 02H MEP102 0H, 03H MEP103 0H, 04H MEP100P 0H, 05H MEP109 0H, 06H MEP130 0H, 08H MEP104 0H, 09H MEP105 0H, 0AH MEP106 0H, 0BH MEP107 0H, 0CH MEP108 0H, 0DH...
Page 278  Table 3: Message Description MicroM Message L1-7 OPEN FALSE FLAME STARTING BURNER INTRLCK OPEN LOCKOUT LINE FREQUENCY NOISE DETECTED LOCKOUT FLAME FAIL - PTFI UNIT ADDRESS MTFI IGNITION TIMING FLAME SIGNAL CYCLE COMPLETE LOCKOUT AMPLIFIER HIGH COUNT FAIL LOCKOUT FLAME FAIL – MTFI LOCKOUT FALSE FLAME –...
Page 279  line of the display. Pressing and releasing the RESET key will cause the address to increment. The address after 31 is 0. The second method is to use the local reset located on the plug-in board. It is first necessary to open the operating control (L1-7) to have the MicroM in the IDLE or STANDBY position.
Page 280  EXTERNAL METER CONNECTIONS The test jacks are located on the amplifier card. If external access is desired for a panel meter the shown below will assist you in locating the position to drill through on the front cover. The hole sizes should be large enough to accommodate the body of the meter probes.
Page 281  When using a flame rectification amplifier, a micro-ammeter may be connected in series with the wire to Terminal S2. Normal flame will produce a meter reading between 4 and 10 micro-amps. With the test meter on the AC scale, line and load voltages may be measured at the identified test points on the chassis.
Page 282  Manually shut off all fuel and observe the loss of flame signal on the test meter. If flame signal does not reduce to zero within the flame failure response time of the control (FFRT determined by the selection of the amplifier), verify the UV flame detector is not actu- ated by the ignition spark.
Page 283  NO HEAT MicroM SERVICE GUIDE O.C. ON TEST JACKS ALARM BLINKING SITUATION #1 NORMAL LOCKOUT ALL TYPES 4-10 VDC INSTALL DC VOLTMETER AMPLIFIER MODULE IN TEST JACKS MP100 4-7 SECONDS SHUT FUEL MP230 PREPURGE DELAY TIME SUPPLY COCK FLAME WAIT LED COME PROPER...
Page 284 ...
Page 285  Wiring Arrangements IMPORTANT: Use moisture resistant wire rated 90°C minimum. CAUTION: When powered, 560 VAC across S1, S2 with MEUV4, MEUV1, MEUVS4 and MEUVS1; 260 VAC across S1, S2 with MERT4 and MERT1. CAUTION: Control wiring procedures which deviate from those shown in the diagrams may bypass safety functions designed in the control.
Page 286  FIGURE 7. WIRING ARRANGEMENT FOR PILOT IGNITED BURNERS AND PROVISION FOR MAIN FLAME STABILIZATION USING MEP236 SERIES PROGRAMMERS AIR FLOW OPERATING INTERLOCK CONTROLS FLAME SCANNER FLAME ONLY (WATCHDOG) FLAME AMPLIFIER 120VAC 50/60Hz KF-1 INTERMITTENT SPARK MAIN VALVE ALARM BLOWER MOTOR IGNITION PILOT VALVE CONTACTOR...
Page 287  FIGURE 9. WIRING ARRANGEMENT FOR PILOT IGNITED BURNERS AND INTERRUPTED PILOT USING MEP500 SERIES PROGRAMMERS AIR FLOW OPERATING INTERLOCK CONTROL FLAME SCANNER FLAME ONLY (WATCHDOG) FLAME AMPLIFIER 120VAC 50/60Hz KF-1 INTERMITTENT INTERRUPTED MAIN FUEL ALARM BLOWER MOTER GAS PILOT VALVE PILOT GAS VALVE VALVE AND IGNITION...
Page 288  FIGURE 11. WIRING ARRANGEMENT FOR FLAME SWITCHES USING MEP100 PROGRAMMERS ENABLE/DISABLE INPUT FLAME SCANNER FLAME ONLY (WATCHDOG) FLAME AMPLIFIER 120VAC 50/60Hz KF-2 KF-1 ISOLATED SWITCHED OUTPUTS OUTPUTS REFER TO LOAD RATING VOLTAGE SOURCE * FUSE F1 CAN BE REMOVED NOTE: Air Flow LED will blink while flame is detected and KF relay is energized.
Page 289  FIGURE 13. ALTERNATE WIRING ARRANGEMENT FOR MEP CONTROLS A. FOR MANUAL A START-STOP STATION MAY BE ADDED TO REQUIRE OPERATOR START-UP EACH TIME THE BURNER FIRES. PILOT VALVE MAIN FUEL VALVE IGNITION START ON-OFF STOP LIMIT SW LR-2 BLOWER ALARM LR-1 CONTACTOR...
Page 290  FIGURE 14. BACKWARD COMPATIBLE WIRING USING MEP100 AND MEP200 SERIES PROGRAMMERS (PILOT IGNITED BURNERS). AIR FLOW OPERATING INTERLOCK CONTROL FLAME SCANNER FLAME ONLY (WATCHDOG) FLAME AMPLIFIER 120VAC 50/60Hz KF-2 KF-1 INTERMITTENT SPARK MAIN VALVE ALARM BLOWER MOTOR IGNITION PILOT VALVE CONTACTOR For intermittent ignition, connect to terminal 3 Combined current from Terminal 8 must not exceed 9.8 Amps...
Page 291  SUGGESTED GROUNDING RULES The MicroM system, being microprocessor based, requires a ground system that provides a zero- voltage reference. The voltage measured from L2 to all other terminals except L1 should be 0 volts. The most effective ground is to run the ground wire in the same raceway as the hot and neutral from the main distribution service panel (not intermediate sub-panels) to the burner control panel and insure that this ground wire is well bonded to the control panel.
Page 292  COMMUNICATIONS When interfacing Fireye controls to a communication system, be it an E500, PLC or other micropro- cessor based device, ferrite cores should also be utilized. Proper twisted shielded pair cable must be utilized. In a multi-drop system, the shields should be tied together within a cabinet and not to any ground point.
Page 293  than halfway through. Swivel flanges are available if desired (#60-302 for UV1A, UV2 Scan- ners, #60-1664-3 for 45UV5). The sight pipe must permit an unobstructed view of the pilot and/ or main flame, and both pilot and main flames must completely cover the scanner field of view. SCANNER MUST HAVE UNOBSTRUCTED FLAME MUST COMPLETELY COVER VIEW OF FLAME...
Page 294  OPERATION — 45UV5 SELF-CHECKING UV SCANNER Self-checking ultraviolet scanners should be used in applications where burner firing operation is continuous or where the burner is on for long periods of time without recycling. In addition, ultra- violet self-checking systems are mandatory in some locations. The operation of this type of system consists of maintaining the flame scanning capability at all times while also proving that the ultraviolet tube is firing properly.
Page 295  INSTALLATION—INFRARED SCANNER TYPE 48PT2 Where possible, obtain the burner manufacturer’s instructions for mounting the scanner, otherwise proceed as follows: A single scanner is used to detect both pilot and main flames. The sight pipe on which the scanner mounts must be aimed so that the scanner sights a point at the intersection of main and pilot flames. Proper scanner positioning must assure the following: Reliable pilot flame signal.
Page 296  INSTALLATION - 69NDl FLAME ROD The 69NDl flame rod proves a gas pilot flame and/or main gas flame. It is a spark plug type unit con- sisting of 1/2" NPT mount, a KANTHAL flame rod, a glazed porcelain insulating rod holder and a spark plug connector for making electrical connections.
Page 297  MAINTENANCE Type 48PT2 Infrared and Type UV1A, UV2 and 45UV5 Ultraviolet Scanners The viewing area of the scanner must be kept clean. Even a small amount of contamination will reduce the flame signal reaching the detector by a measurable amount. Wipe the viewing area rou- tinely using a soft cloth dampened with concentrated detergent.
Page 298  FIGURE 16. Mounting 45UV5 Scanner #60-1664 #60-1664 1” SWIVEL MOUNT AIR ENTRY 1” SWIVEL MOUNT APERTURE (PURGE AND #53-121 #35-127 COOLING) HEAT INSULATING NIPPLE 2.75” (70) RETAINER STANDARD MOUNTING #34-181 FOR TYPES OF SCANNERS #60-1664 AIR/ENTRY PURGE AIR ENTRY 1”...
Page 299  FIGURE 18. Mounting UV1A/UV1B Scanners BURNER FRONT PLATE 1/2” UV SCANNER 1/2” SWIVEL MOUNT 1/2” SWIVEL MOUNT TYPE UV-1A #60-302 #60-302 HEAT INSULATOR #35-69 1/2” NIPPLE 1/2” NIPPLE 2” 2” (51) (51) STANDARD MOUNTING MOUNTING WITH HEAT INSULATING NIPPLE 1/2”...
Page 300  M-SERIES TO M-SERIES II TO MICROM CROSS REFERENCE LISTING M-SERIES M-SERIES II REPLACEMENT MODULES MicroM REPLACEMENT MODULES Part Chassis Amplifier Programme Programmer Chassis Amplifier Programmer Programmer Number Dipswitch #8 Dipswitch #6 UVM1D MC120 MAUV1T MP100 MEC120 MEUV1 MEP100 UVM1F MC120 MAUV1 MP100...
Page 301  FIGURE 19. Red jumper wire Red wire...
Page 302 ...
Page 303  NOTICE When Fireye products are combined with equipment manufactured by others and/or integrated into systems designed or manufactured by others, the Fireye warranty, as stated in its General Terms and Conditions of Sale, pertains only to the Fireye products and not to any other equipment or to the com- bined system or its overall performance.
Page 308 LP Systems SERIES 8210 Gas Shutoff Valves 8214 1/4" to 3/4" NPT 8262 226787 Features • 2-Way Normally Closed operation. • For liquid petroleum gases (propane) in both liquified and gaseous states. • Applications such as grain dryers, incinerators, space heaters, etc.
Page 309 SERIES 8210 8214 8262 226787 Specifications Approx. Operating Pressure Pipe Orifice Shipping Capacity Differential (psi) Agency Size Size Max. Fluid Const. Weight (ins.) (ins.) Flow Btu/hr. Min. Max. Temp.˚F Catalog Number Ref. Wattage (lbs) COMBUSTION (Fuel Gas) - NORMALLY CLOSED 0.35 27,250 8262G232B...
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DeLUX MOISTURE Link G2 MSF Operation Manual

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