Peco CLIPPER 49651202 Operator's Manual
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Peco CLIPPER 49651202 Operator's Manual

Pto-x driven - grass collection system
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P P P P P P
P P
P
P P
PECO
PECO
PECO
PECO
PECO
MANUAL PART#: Q0575
PTO-X DRIVEN - GRASS
R
R R
COLLECTION SYSTEM
Model# 49651202
Deck Size: 60"
OPERATOR'S MANUAL
ASSEMBLY
OPERATION
Charger 8000 & Boss XL 9000
Charger 8005 & Boss XL 9005
MAINTENANCE
Mower Year: 2021
Mower Year: 2022-Newer
Rev.1 - July 2021

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Summary of Contents for Peco CLIPPER 49651202

  • Page 1 P P P P P P PTO-X DRIVEN - GRASS PECO PECO PECO PECO PECO COLLECTION SYSTEM Model# 49651202 Charger 8000 & Boss XL 9000 Mower Year: 2021 Charger 8005 & Boss XL 9005 Mower Year: 2022-Newer Deck Size: 60”...

  • Page 2: Table Of Contents

    GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Boot Kit Assy &...

  • Page 3: Safety Alert Symbols

    SAFETY WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating.

  • Page 4: Warranty

    6. REMEDIED EXCLUSIVE: The only remedies the purchaser has in connection with the breach or performance of any warranty on New PECO, Inc. consumer products are set forth above. In no event will New PECO, Inc. be liable for special incidental or consequential damages.

  • Page 5: Introduction And Description

    Section I - INTRODUCTION AND DESCRIPTION Introduction Description We are pleased to have you as a customer. Your The grass collection system is designed for turf collection system has been designed to give you a low maintenance where there is a need to collect the grass maintenance, simple, and effective way to collect the clippings as the mower cuts the turf.

  • Page 6: Preparation Of Mower

    Section II - INSTALLATION FOR USE The engine pulley assembly must be installed using an Preparation Of Mower arbor press or equivalent. During installation, opposite bearing inner race must be supported or bearing NOTE: The mower deck PTO belt must be removed damage may occur.
  • Page 7 Preparation of Mower (Continued) Before the installation of your unit, you will need to remove your mower’s rear bracket along with the hardware holding it in place, see Figure G. Set the top set of hardware aside, see Figure H. Note: Some parts and part features have been hidden from view for visual clarity.

  • Page 8: Rear Frame Bracket Installation

    Rear Frame Bracket Installation MY2021 To install the Rear Frame Bracket (Item #1) align the mount holes of the Rear Frame Bracket to those on the Mower’s rear frame, see the figure below. Secure the Rear Frame Bracket by using the (2) previously removed hardware along the top of the Rear Frame Bracket, (2) 3/8”-16 x 2-3/4”...
  • Page 9 Rear Frame Bracket Installation MY2022 (Cont.) Before installing the Rear Frame Bracket (Item #2) for Figure A the MY2022 unit, a Frame Spacer (Item #1) would need to first be installed. Position the Frame Spacer’s (Item #1) mount holes to those on the Mower’s rear frame, see Figure A below.

  • Page 10: Side Frame Spacer Installation

    Side Frame Spacer Installation MY2022 Before the Installation of the Left Frame Bracket P#(B2074) & Right Frame Bracket P#(B2075), pre install (1) Frame Spacer (Item #1) to each Bracket as shown in the Figures below. To install the Frame Spacer (Item #1), align the bolt holes of the Frame Spacer to the side bolt holes of the Right Frame Bracket (Item #2) as shown in Figure A.

  • Page 11: Right & Left Frame Bracket Installation

    Right & Left Frame Bracket Installation MY2021 To install the Right Frame Bracket (Item #1) align and position the (2) mount holes located on the upright tab of the Right Frame Bracket (Item #1) to those located on the right side of the Rear Frame Bracket (Item #3). Secure the Right Frame Bracket, relatively loosely, by using (2) 3/8”-16 x 1”...
  • Page 12 Right & Left Frame Bracket Installation (Cont.) MY2022 To install the pre-installed Right Frame Bracket (Item #1) from the previous step, align and position the (2) mount holes located on the Frame Spacer (Item #3) of the pre-installed Right Frame Bracket to those located on the right of the Rear Frame Bracket.

  • Page 13: Frame Gusset Installation

    Frame Gusset Installation MY2021 Your Frame Gussets (Item #1) will have (2) different sets of bolt holes for your specific Mower model, see Figure B. To install the Frame Gusset (Item #1) on the right side, align and position the mount holes of the Frame Gusset over the mount holes located on the top right of the Rear Frame Bracket and the top of the Right Frame Bracket.
  • Page 14 Frame Gusset Installation (Cont.) MY2022 Your Frame Gussets (Item #1) will have (2) different sets of bolt holes for your specific Mower model, see Figure B. To install the Frame Gusset (Item #1) on the right side, align and position the mount holes of the Frame Gusset over the mount holes located on the top right of the Rear Frame Bracket and the top of the Right Frame Bracket.

  • Page 15: Mount Arm / Top Bracket Installation

    Mount Arm / Top Bracket Installation To install the Mount Arm / Top Bracket (Item #1) align the bolt holes to those on Right Frame Bracket. Secure the Mount Arm / Top Bracket, relatively loose, by using (2) 3/8”-16 x 1” Carriage Bolts (Item #2) and (2) 3/8”-16 Ny-Flange Lock Nuts (Item #3).

  • Page 16: Mount Arm / Gusset Installation

    Mount Arm / Gusset Installation After the installation of the Top (Item #4) and Bottom (Item #5) Mount Arm Brackets align the Mount Arm / Gusset (Item #1) mount holes to those located on the side of both Top and Bottom Mount Arm Brackets, refer to Figure B. Secure the Mount Arm / Gusset by using (4) 3/8”-16 x 1”...

  • Page 17: Mount Arm / Tube Assembly Installation

    Mount Arm / Tube Assembly Installation First, use (1) 3/8”-16 x 3-1/2” HHCS (Item #2) and (1) 3/8”-16 Ny-Flange Lock Nut (Item #3) to install a stop bolt between both the Top / Mount Arm (Item #4) and Bottom / Mount Arm (Item #5). See Figure A. This will help with the installation of the Mount Arm / Receiver Tube Assy (Item #1).

  • Page 18: Lower Mount Tube Installation

    Main Frame Leg Installation To Install the Right Main Frame Leg (Item #2), align the (2) lower bolt holes to those one the top Right Frame Bracket. Secure the Right Main Frame Leg by using (2) 3/8”-16 x 1” Carriage Bolts (Item #3) and (2) 3/8”-16 Ny- Flange Lock Nuts (Item #4).

  • Page 19: Upper Frame Assy Installation

    Main Frame Assembly Installation It is recommended to have another person assist in the installation of the Main Frame Assembly (Item #1). To install the Main Frame Assy (Item #1), position the Main Frame Assy so that both the Rt. Main Frame leg (Item #2) and the Lt.

  • Page 20: Pto Drive Assembly

    PTO Drive Assembly Once the Mount Arm Assembly is installed and secured to the mower, assemble the Drive Assembly P#(A2061_02), Belt Guard Assembly P#(A2069_02) & Idler Mount Assembly P#(A2067_02). First, attach the Belt Guard Assembly P#(A2069_02) to the Drive Assembly P#(A2061_02) using (2) 1/4”-20 x 5/8” Carriage Bolts P#(K1010) and (2) 1/4”-20 Ny-Flange Lock Nuts P#(K2014).
  • Page 21 PTO Drive Assembly (Continued) Attach the Idler Mount Assembly P#(A2067_02) to the Drive Assembly using (1) 3/8”-16 x 1” HHCS (A) (Item #1), (1) 3/8”-16 x 1” Carriage Bolt (B) (Item #2) and (2) 3/8”-16 Ny-Flange Lock Nuts (Item #3). Refer to Figure B. Leave Bolts Loose (Note: Orientation of bolts A &...

  • Page 22: Drive Assy & Belt Installation

    Drive Assembly and Belt Installation Note: It is recommended that someone assist during this step. Insert the Drive Assembly into the receiver tube on the Mount Arm Assembly until the Knob Plunger Pin engages. Once in place, turn Lock Handle clockwise until tight. Next, feed the AK81 Belt P#(M0316) between the Belt Guard and the Idler Mount Assembly.

  • Page 23: Lift Handle Installation

    Fasten the Ball Joint P#(K1442) to the end of the Latch Lift Handle Installation Rod P#(A2107). Thread (1) 5/16”-24 Hex Nut P#(K1444) all the way down onto the Latch Rod then tighten the NOTE: Before continuing the Lift Handle installation, Ball Joint to approximately half-way down the threads on have someone assist you in turning the Box Assembly the Latch Rod.

  • Page 24: Aluminum Box Assy Installation

    Aluminum Box Assembly Installation Figure B NOTE: It is recommended that two extra people assist in mounting the Box Assembly. Have two people lower the Box onto the frame while a third person inserts the Pivot Pins P#(K0172) through the pivot holes. Insert the Pins from the outside to the inside.

  • Page 25: Inlet, Inlet Ring & Debris Deflector Installation

    Inlet, Inlet Ring & Debris Deflector Installation Open box door. From inside box, slide Inlet (Item #3) halfway into inlet hole (See Figure A). Take each half of the Inlet Ring (Item #1) and attach around matching groove in Inlet (Item #3). Slide Inlet (Item #3) & Inlet Ring (Item #1) against inlet hole and align four holes.

  • Page 26: Boot Kit Assy & Installation

    Boot Kit Assembly & Installation Secure the Boot Plate (Item#2) to the Aluminum Boot (Item#1) using (2) 3/8”-16 x 1” Carriage Bolts (Item#3) and (2) 3/8”-16 Ny-Flange Lock Nuts (Item#4). Insert the Carriage Bolts from the inside of the Boot so the threads are on the top of the Boot.

  • Page 27: Blower Cone Installation

    Blower Cone Installation Thread (1) 5/16”-18 Jam Nut P#(K0120) onto each end Once the (2) bolts are tight, tighten the Jam Nuts against of (2) 5/16”-18 x 2-1/2” HHCS P#(K0125) as shown in the threaded boss as shown in Figure D. Figure B.

  • Page 28: Length Of Hose Adjustment

    Length Of Hose Adjustment Lower Hose To Blower Cone Installation The hoses in the following steps must be cut to fit your machine. Do not cut the hoses until you have tried to fit Slide a 8” Hose Clamp P#(J0080) over both ends of the them on your machine.

  • Page 29: Wire Harness Installation

    Wire Harness Installation Once installed, connect the Wire Harness’ (2) Female Switch Disconnects to the PTO Rocker Switch. Refer to WARNING Figure B for the Wire Harness components and Figure C on the next page for installation diagram. To Prevent Serious Injury- To install the PTO Switch Plate , (#1) remove the corner Proper Installation Of Safety Interlock Harness hardware to the right of the operator’s seat as shown in...
  • Page 30 Wire Harness Installation (Continued) Route the Wire Harness back towards the engine located behind the operator’s seat. Disconnect the mower’s clutch connector and (#3) interconnect it with the Wire Harness’ Clutch Connection Jumper. Refer to Figure C & Figure D. Refer to the Wiring Diagram on Page 28 for the Connection Jumper Types.
  • Page 31 Wire Harness Installation (Continued) Figure E (#4) Wire Harness to PTO Clutch Connection Note: It is recommended to secure the Wire Harness to the mower by using the included Cable Ties once you have the Wire Harness installed. Be sure the Wire Harness is routed so that it does not obstruct any part of the mower that may damage the Harness.
  • Page 32 Wire Harness Installation (Continued)

  • Page 33: Weight Kit Installation

    Weight Kit Installation Position the Quad Weight Bracket Base (Item #2) under the caster tubing w/ opening towards caster fork. Next, position the Weight Bracket Clamp (Item #3) on top of caster tubing w/ opening towards caster fork. Align the (4) holes of the Weight Bracket Clamp (Item #3) to the holes in the Quad Weight Bracket Base (Item #2). Loosely fasten the Weight Bracket Clamp (Item #3) to the Weight Bracket Base (Item #2) using (4) 5/16"-18 x 3"...

  • Page 34: Impeller Blade Removal/Replacement

    Impeller Blade Removal/Replacement To Remove: First remove the 5/16”-24 x 1” HHCS (#1), Taper Lock Bushing Washer (#3), (2) 5/16 Flat Washers and Spacer Bushing (#4) from the Taper-Lock Bushing (#5). Next remove the (2) 1/4”-20 x 1” HHCS (#2) and place them into the threaded holes of the Taper-Lock Bushing (#5).
  • Page 35 A2207 Mount Arm / Receiver Tube Assy...
  • Page 36 A2092 Idler Arm Assembly A2067_02 Idler Mount Assembly...
  • Page 37 A2058 Gearbox Sub-Assembly...
  • Page 38 A2059_01 Clutch Sub-Assembly...
  • Page 39 A2057_01 Drive Assembly Exploded Parts View...
  • Page 40 A2060_01 Mounted Drive Assembly...
  • Page 41 A2039_02 Base Drive Assembly...
  • Page 42 A2061_02 Drive Assembly / 4-Blade Impeller...
  • Page 43 A2100 6512 Box Assembly / Standard Exploded Parts View...
  • Page 44 A2226 6512 Box Assembly / Base Model Exploded Parts View...

  • Page 45: Exploded Views & Parts List

    A2226 6512 Box Assembly / Base Model Exploded Parts List...
  • Page 46 A2107 Latch Rod Assembly Exploded Parts View...

  • Page 48: Safety Decals

    SAFETY DECALS To promote safe operation, New PECO, Inc. supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. P P P PECO...

  • Page 49: Operating Instructions

    SECTION III OPERATING INSTRUCTIONS Disengagement Of The PTO Assembly General Safety A. To disengage the PTO assembly, move Bagger PTO Only qualified people familiar with this operator’s manual switch to the off position. and the mower’s operator’s manual should operate this machine.

  • Page 50: Lubrication

    If for any reason your Service Center is unable to service your collection system or supply replacement parts, contact New PECO, Inc. and include the following information on the chart below. DOCUMENT THE FOLLOWING INFORMATION FOR FUTURE REFERENCE...

  • Page 52: Troubleshooting

    Troubleshooting 2017 (v1.0) Collection System Performance Problem Possible Cause Corrective Action — Cutting blades are bent or — Install new cutting blade unbalanced — Loose blower pulley or pulley Abnormal Vibration — Tighten the pulley assembly — Contact dealer to replace —...
  • Page 53 Notes...
  • Page 54 P P P P P P PECO PECO PECO PECO PECO New PECO, Inc. 10 Walden Dr | Arden, North Carolina 28704 Phone: 1-800-438-5823 | 828-684-1234 Fax: 828-684-0858 Email: peco@lawnvac.com Website: www.lawnvac.com...

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