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Summary of Contents for molex PT-1500
- Page 1 Auto Grip Pull Tester PT-1500 Auto Grip Pull Tester Operation Manual Order No. 63801-9100 Description Setup and Operation Maintenance Doc No: TM-638019100 Release Date: 08-10-09 UNCONTROLLED COPY Page 1 of 20 Revision: E Revision Date: 03-19-21...
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Page 2: Safety Warnings And Information
Keep this manual available when using this tool. Replacement manuals are available for download at no charge at www.molex.com. SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. - Page 3 Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc No: TM-638019100...
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Page 4: Table Of Contents
Auto Grip Pull Tester TABLE OF CONTENTS Safety Warnings and Information ................... 2 Table of Contents ......................4 Section 1 ........................5 General Description ....................6 Description ...................... 6 Features ......................6 Technical Specification ..................6 Delivery Check ....................7 Tools ....................... -
Page 5: Section 1
Auto Grip Pull Tester SECTION 1 General Description Description Features Technical Specifications Delivery Check Tools Doc No: TM-638019100 Release Date: 08-10-09 UNCONTROLLED COPY Page 5 of 20 Revision: E Revision Date: 03-19-21... -
Page 6: General Description
General Description 1.1 Description The PT-1500 Auto Grip Pull Tester, order no. 63801-9100, is a manual, lever-operated digital pull tester for checking pull strength of crimped terminals. The tester is designed to automatically grip the wire as the hand lever is pulled down. -
Page 7: Delivery Check
Auto Grip Pull Tester Figure 1-2 63801-9100 Range (Resolution) ± 0.2% F.S. ± 1 LSD Capacity (Resolution) Model Pound-force Kilogram-force Newton 63801-9100 220.0 (0.1 lbf) 100.0 (0.1 kgf) 1000 (1N) 1.4 Delivery Check Carefully remove the assembly from its shipping container and determine that the following items are included in the package. -
Page 8: Section 2
Auto Grip Pull Tester SECTION 2 Setup and Operation Display Module Operation LCD Display Installation General Operation Removing the Display Module Settings and Functions Doc No: TM-638019100 Release Date: 08-10-09 UNCONTROLLED COPY Page 8 of 20 Revision: E Revision Date: 03-19-21... -
Page 9: 2.1. Display Module Operation
Auto Grip Pull Tester Read the following instructions before attempting to operate the Auto Grip Pull Tester. 2.1. Display Module Operation See Figure 2-1. Keypad 1. Info: Information: With gauge ON, press and hold Info for three seconds to view Display Format and Program Menu. -
Page 10: Lcd Display
6. Use Up Arrow or Down arrow to select peak of real time value. 7. Press Right Arrow to enter selection. Molex recommends that peak value is used for Main display. Menu navigation shown in Figure 2-3. Real-time and peak displays shown below in Figure 2-4. - Page 11 Auto Grip Pull Tester Footer: Optional information that can be added to the display. 1. Press and release the ON/OFF button to turn on the guage. 2. Press and hold the Info button for three seconds to view gauge information. 3.
- Page 12 Auto Grip Pull Tester Selecting Units Change units between lbf, kgf, or N. 1. While pressing and holding the Info button, press and release the ON/OFF button to turn on the gauge. Continue to hold the Info button until the Setup Menu appears. 2.
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Page 13: Installation
Auto Grip Pull Tester 5. Setting Lock Prevents gauge setting from being changed. 1. While pressing and holding the Info button, press and release the ON/OFF button to turn on the gauge. Continue to hold the Info button until the Setup Menu appears. -
Page 14: Removing The Display Module
Auto Grip Pull Tester Figure B Figure A Figure 2-12 Figure C Figure D 2.5 Removing the Display Module See Figure 2-13 The display module can be easily removed for recalibration or repair. To do this: 1. Loosen the cap screw on the display module mounting bracket and slide the mounting bracket off the base. -
Page 15: Settings And Functions
Auto Grip Pull Tester 2.6 Settings and Functions RS-232C Bi-directional Interface Functions (See Chart below) Connect the gauge to an external data receiving device with the optional RS-232C cable (Order No. 63801-9151) or USB cable. See Optional Cables and Software below. All gauge functions can be duplicated from a remote location by using the RS-232C or USB interfaces. - Page 16 Auto Grip Pull Tester Programming for External Devices 1. Connect to a PC 1. Use the included USB cable to connect to a PC. 2. While pressing and holding the Info button, press and release the ON/OFF button to turn on the gauge. Continue to hold the Info button until the Setup Menu appears.
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Page 17: Section 3
Auto Grip Pull Tester SECTION 3 Maintenance Cleaning Calibration Doc No: TM-638019100 Release Date: 08-10-09 UNCONTROLLED COPY Page 17 of 20 Revision: E Revision Date: 03-19-21... -
Page 18: Cleaning
3.2 Calibration The display module should be calibrated on a regular schedule (usually annually). Molex does not offer a calibration service for the display module. A local calibration service should be used. - Page 19 Auto Grip Pull Tester For more information use the Quality Crimping Handbook and Industrial Crimping Handbook There is no charge for these books. They can be found on the Molex Website (www.molex.com) or by contacting your local Molex sales engineer. Doc No: TM-638019100...
- Page 20 Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc No: TM-638019100...
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