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socomec MDO 6000 TS Use & Maintenance

socomec MDO 6000 TS Use & Maintenance

Hydraulic demolition breaker
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CATALOGUE
USE - MAINTENANCE
AND SPARE PARTS
Hydraulic Demolition Breaker
MDO 6000 TS
Before carrying out any operation with or on the machine, you must
read
carefully and understand each individual instruction written in this
manual
Ne d e rl an d B. V .
43014 Medesano (Parma) Italia - Strada Ferrari, 38
Phone +39 0525 - 420929 - Fax +39 0525 - 420375
http://www.socomecspa.com
E-mail: info@socomecspa.com

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  • Page 1 CATALOGUE USE - MAINTENANCE AND SPARE PARTS Hydraulic Demolition Breaker MDO 6000 TS Before carrying out any operation with or on the machine, you must read carefully and understand each individual instruction written in this manual Ne d e rl an d B. V .
  • Page 2 43014 Medesano (PR) - Italy Phone +39-0525-420929 Fax +39-0525-420375 Socomec S.p.A. is not responsible for any inconvenience, breaking, accident and so on, due to lack of knowledge or to the non-observance of the information given by this manual service. The same is valid for all those modifications, changes and/or installations of attachments not...

  • Page 3: Table Of Contents

    Page of 50 GENERAL WARNINGS Avvertenze Generali TECHNICAL FEATURES Caratteristiche tecniche TRANSPORT AND INSTALLATION Trasporto e Installazione USE OF THE HAMMER Uso del Martello CLEANING, MAINTENANCE AND CHECKS Pulizia Manutenzione e Controlli REGULATIONS AND GREASING SYSTEM Regolazioni ed impianto ingrassaggio COMPLETE HAMMER EXPLODED VIEW Esploso martello completo Ned er land B.V.
  • Page 4 Page of 50 GREASING SYSTEM Impianto ingrassaggio REQUEST OF SPARE PARTS Richiesta parti di ricambio Ned er land B.V.

  • Page 5: General Warnings

    GENERAL WARNINGS Page of 50 1 General warnings All actions representing a situation of potential danger for the operators are pointed out by the sign reproduced aside. All actions requiring a special attention are pointed out by the sign reproduced aside. During the work, non-authorized people must not be allowed to stay in an area, which 20 meters operating range is less than...
  • Page 6 GENERAL WARNINGS Page of 50 OPERATOR The operator is to be a person that is suited to the work and physically and psychologically able to withstand the demands connected with operating the equipment for its intended use. The operator must not allow anyone to approach the machine while it is working, and must not allow the use of external personnel.
  • Page 7 GENERAL WARNINGS Page of 50 PERSONAL SAFETY EQUIPMENT The operator involved in working with the equipment or in the surroundings of the equipment must always be equipped with adequate Personal Safety Equipment, that is: - Hardhat - Leather working gloves - Safety shoes - Earmuffs (when necessary).

  • Page 8: Technical Features

    The manufacture is in accordance with the European Directive 2006/42/CE and with the Noise Directive 2000/14/CE. Socomec S.p.A. warrants that its machines are manufactured according to the regulation quoted up-above and puts the marking “CE” on them. Ned er land B.V.
  • Page 9 TECHNICAL FEATURES Page of 50 Technical features MDO 6000 TS unit of Technical features Value measurement Energy per stroke 12000 400 - 550 Maximum Frequency s/min Maximum oil flow l/min Maximum working pressure Maximum exhaust back pressure Accumulator charging pressure...
  • Page 10 Block Screw 2.3 Optimal environmental working conditions: Unit of VALUE DENOMINATION Measurement (between) Temperature °C [ -5 ; +45 ] Humidity [ 40 ; 90 ] Ned er land B.V. 2.4 Overall dimensions MDO 6000 TS Size Dimensions 3852 2591...
  • Page 11 TECHNICAL FEATURES Page of 50 2.5 The accumulator It’s necessary to unscrew the long screws in order to remove the accumulator from the monoblock. You will find here below the accumulator details with the long screws to be unscrewed highlighted. MDO 6000 ACCUMULATOR SCREWS V.L.

  • Page 12: Transport And Installation

    TRANSPORT AND INSTALLATION Page of 50 Transportation and installation The personnel in charge of freighting and installing the machine must be acquainted with the following instructions. Pay careful attention to the weight of the hammer. Freight Check technical specification paragraph, the total weight of the hammer, including the adapting plate and the tool already mounted.
  • Page 13 TRANSPORT AND INSTALLATION Page of 50 3.3 Coupling on and uncoupling from the excavator 3.3.1. Coupling 1) Place the hammer horizontally with its axe parallel to the excavator boom on the ground in a stable position. 2) Remove the clamps holding the bucket and take the bucket away. Insert the boom end in the middle of the handles of the adapting plate.

  • Page 14: Use Of The Hammer

    USE OF THE HAMMER Page of 50 Use of the hammer The operator must follow the manufacturer’s instructions. It is forbidden to use the hammer without the retainer pin for the tool. Do not use tools which are not authorised by the manufacturer. The hammer must be in an open area so that, when it begins to hit, the tool is with no doubt pressed against the surface of the material.
  • Page 15 USE OF THE HAMMER Page of 50 Moreover, while hammer working, we advice to shorten the distance between excavator hammer as much as possible and to remove the cylinder piston rods only partially (C-D strokes never completely out). Make sure that the tool does not slip from the surface (see picture).
  • Page 16 USE OF THE HAMMER Page of 50 4.2 Operations to be avoided Avoid that the hammer delivers blank firings. They cause early weariness and chippings to the retainer pin for tool and to the tool itself, which scraps can provoke serious damages. Moreover, due to these blank firings, the tool will break very soon.
  • Page 17 USE OF THE HAMMER Page of 50 4.3 Replacement of the tool Before replacing the tool, it is necessary to wear gloves because it overheats during the use. Place the hammer vertically, touching the ground and lift it of a few centimetres so that the boom of the excavator supports the weight of the hammer, but with the tool still touching...
  • Page 18 USE OF THE HAMMER Page of 50 4.4 Types of tools, usage and lifetime Tools differentiate on the basis of the different shapes of their terminal parts. There are various types of tools capable of meeting the requirements of every kind of work. Flat terminal tool (ref.

  • Page 19: Cleaning, Maintenance And Checks

    - NLGI-2 penetration - Dripping point = 200-220 C° - Temperature of use until t=170-180 C° It is recommended to use possibly only Socomec grease for a longer life of the parts. Other checks to be made on the hammer - Make sure that there are no oil leakages along the tool sank.
  • Page 20 CLEANING, MAINTENANCE AND CHECKS Page of 50 5.4 Weekly maintenance a) Take down the tool in order to determinate possible chippings or cracks in the bush and on the surfaces of the pin for tool. These marks are proof of insufficient lubrication, use of unsuitable oil or improper use of the hammer.
  • Page 21 CLEANING, MAINTENANCE AND CHECKS Page of 50 Problems and solutions Contact Socomec technical assistance for any problem that you cannot solve by just reading the following instructions. Solution Problem Cause (possible in the working site) Frequency loss with heavy Very high back pressure on Check if the exhaust line hose is and violent blows.
  • Page 22 CLEANING, MAINTENANCE AND CHECKS Page of 50 Solution Problem Cause (bring the hammer to an authorized workshop) The hammer stops after Dirt entered into the hammer Take down the hammer, clean and few blows, after being re- through the rubber hoses. eventually change the damaged installed on the excavator.
  • Page 23 Socomec SpA, at its factory in Medesano (Parma-Italy), can solve any problem concerning the use, maintenance and repair of the hammer. Socomec SpA can supply the name of the nearest authorized workshop for any type of assistance. It is absolutely necessary to address to a specialized technical service.
  • Page 24 CLEANING, MAINTENANCE AND CHECKS Page of 50 Ned er land B.V.

  • Page 25: Regulations And Greasing System

    REGULATIONS AND GREASING SYSTEM Page of 50 6 Regulations and greasing system 6.1 How to regulate the pressure control valve Ned er land B.V. In order to verify the setting of the valve, you have to proceed as follows: 1. Connect a manometer (with the scale 300-400 bar) to a capillary hose 8-10 m long to get the working pressure from a safe distance.
  • Page 26 REGULATIONS AND GREASING SYSTEM Page of 50 6.2 STROKES LENGTH VARIATION The hammer, when delivered to every customer, is set with the long stroke indicated as L (see picture n.1). In order to modify the length of the strokes from Long to Short, you need to rotate 90° clockwise or anticlockwise the central screw with a screwdriver or with a wrench key by turning it with the split in vertical position as appears in picture 2.
  • Page 27 REGULATIONS AND GREASING SYSTEM Page of 50 6.3 How to install the greasing system G = grease P = pump input T = tank Ned er land B.V. The hammer can be equipped with a lubrication system. For the installation of the lubrication system, it is necessary to follow the above scheme.
  • Page 28 REGULATIONS AND GREASING SYSTEM Page of 50 6.4 Grease supply setting To set the grease supply you must act on the restricting system of the hydraulic motor of the pump. The hydraulic circuit must not be in pressure. To act on the restricting system first of all you must unscrew the plug (fig. 12, pos. 2). After this operation act on the register (fig.

  • Page 29: Complete Hammer Exploded View

    COMPLETE HAMMER EXPLODED VIEW Page of 50 Spare parts For a correct and prompt answer to the various requests of parts, it is absolutely necessary that they are completed with the following details: a) Exact name and reference number of the parts required (these specifications can be taken in the list written in the following pages);...
  • Page 30 COMPLETE HAMMER EXPLODED VIEW Page of 50 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description ADAPTING PLATE A.00030576 SCREW A.00330001 B.09858100 SHELL Ned er land B.V.

  • Page 31: Accumulator And Internal Group Exploded View

    ACCUMULATOR AND INTERNAL GROUP EXPLODED VIEW Page of 50 Accumulator group Distributor group Block group Metal case Internal group Body group Ned er land B.V. Stroke changer Support group...
  • Page 32 ACCUMULATOR AND INTERNAL GROUP EXPLODED VIEW Page of 50 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description A.00010366 O-RING A.00010374 SEAL A.00030606 SCREW A.00053464 NITROGEN CHARGING VALVE B.05040200 DIAPHRAGM B.06540400 SCREW B.08540100 ACCUMULATOR BASE B.08540200 ACCUMULATOR COVER B.08560100...

  • Page 33: Support And Body Group

    SUPPORT AND BODY GROUP Page of 50 Ned er land B.V.
  • Page 34 SUPPORT AND BODY GROUP Page of 50 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description A.00010409 BONDED WASHER A.00010431 BONDED WASHER A.00010730 O-RING A.00331040 PLUG A.00331041 PLUG A.03330246 SPRING B.60010110 SUPPORT B.60010300 TOOL B.60010400 TOOL RETAINER B.60010600 INTERNAL SUPPORT BUSH...
  • Page 35 SUPPORT AND BODY GROUP Page of 50 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description A.00440159 GREASE NIPPLE A.03330240 CYLINDRICAL PIN A.03330381 CYLINDRICAL PIN B.60020100 BODY B.60020700 BODY BUSH RING Ned er land B.V.

  • Page 36: Internal Group

    INTERNAL GROUP Page of 50 Ned er land B.V.
  • Page 37 INTERNAL GROUP Page of 50 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description A.00010082 SEAL A.00010083 SEAL A.00010084 SEAL A.00010085 SEAL A.00010385 SEAL A.00010660 O-RING A.00030683 ALLEN PLUG B.60020200 PISTON B.60020300 CUPPED SPRING WASHER B.60020400 LOWER BODY BUSH B.60020500...

  • Page 38: Accumulator Group

    ACCUMULATOR GROUP Page of 50 Ned er land B.V.
  • Page 39 ACCUMULATOR GROUP Page of 50 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description A.00010366 O-RING A.00010385 SEAL A.00053464 NITROGEN CHARGING VALVE A.03330240 CYLINDRICAL PIN B.15040100 DIAPHRAGM B.30040410 UPPER BUFFER B.60040100 ACCUMULATOR BASE B.60040200 ACCUMULATOR COVER B.60040300 SCREW B.60040400...

  • Page 40: Distributor Group

    DISTRIBUTOR GROUP Page of 50 Ned er land B.V.
  • Page 41 DISTRIBUTOR GROUP Page of 50 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description A.00010427 BONDED WASHER A.00331030 PLUG B.60030100 DISTRIBUTOR B.60030300 NUT RETAINER B.60030600 UPPER TIE ROD NUT B.60030700 RETAINER RING Ned er land B.V.

  • Page 42: Block Group

    BLOCK GROUP Page of 50 Ned er land B.V.
  • Page 43 BLOCK GROUP Page of 50 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description A.00010274 O-RING A.00010409 BONDED WASHER A.00010411 O-RING A.00010431 BONDED WASHER A.00010448 BONDED WASHER A.00010711 O-RING A.00012170 O-RING A.00014289 O-RING A.00015019 SEAL A.00015020 SEAL A.00030065...

  • Page 44: Stroke Changer

    STROKE CHANGER Page of 50 Ned er land B.V.
  • Page 45 STROKE CHANGER Page of 50 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description A.00010188 O-RING A.00010198 O-RING A.00010377 SEAL A.00010433 BONDED WASHER A.00030665 SCREW A.00331039 PLUG A.03330370 ELASTIC PIN A.03330458 SPRING A.03330470 SPHERE B.10011100 VARIATOR FLANGE B.31020800 Ned er land B.V.

  • Page 46: Case

    CASE Page of 50 Ned er land B.V.
  • Page 47 CASE Page of 50 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description ADAPTING PLATE A.00030708 SCREW A.00030770 A.00030792 SCREW B.15552200 GUARD SPACER B.30051210 PLUG B.30051310 RETAINER HOLE PLUG B.30052410 PLUG B.30052810 PLUG B.60051200 SIDE GUIDE B.60051300 Ned er land B.V.
  • Page 48 GREASING SYSTEM Page of 50 Ned er land B.V.
  • Page 49 GREASING SYSTEM Page of 50 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description A.00010409 BONDED WASHER A.00010431 BONDED WASHER A.00030593 SCREW A.00031008 SCREW A.00114722 GREASING PUMP A.00114940 HOSE A.00331040 PLUG A.00331358 COUPLING A.00332133 NIPPLE B.32030400 GREASE PUMP HYDRAULIC BLOCK Ned er land B.V.
  • Page 50 Fotocopiare la presente, compilare e spedire per fax a SOCOMEC n. 0525-420375 FORM FOR THE REQUEST OF SPARE PARTS Photocopy this form, fill out and send by fax to SOCOMEC no. +39 0525-420375 FORMULAIRE DEMANDE PIECES DE RECHANGE Photocopier la présente fiche, remplir et envoyer par fax à SOCOMEC n. +39 0525-420375 FICHA PEDIDO REPUESTOS Fotocopiar esta ficha, rellenarla y enviarla por fax a SOCOMEC n.

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