AirBench RP1212 Operation And Maintenance

AirBench RP1212 Operation And Maintenance

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AIRBENCH LTD
AirBench™ RP Range
Operation and Maintenance
This Edition: 3
December 2019
rd
AirBench Ltd, 6b Commerce Way, Colchester CO2 8HR
www.airbench.com
+44 (0) 1206 791191
© Copyright AirBench Ltd 2016
Page 1 of 20

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  • Page 1 AIRBENCH LTD AirBench™ RP Range Operation and Maintenance This Edition: 3 December 2019 AirBench Ltd, 6b Commerce Way, Colchester CO2 8HR www.airbench.com +44 (0) 1206 791191 © Copyright AirBench Ltd 2016 Page 1 of 20...
  • Page 2: Table Of Contents

    FILTER CARE SPARES OTHER ROUTINE MAINTENANCE Accessories FILTER PRESSURE GAUGES HOURS RUN METER WHEELS COMPRESSED AIR INTERLINK Thorough Examination and Testing Technical ARRANGEMENT - RP1212 ARRANGEMENT - RPL1212 ARRANGEMENT - RP1920 © Copyright AirBench Ltd 2016 Page 2 of 20...
  • Page 3 AIRBENCH LTD TECHNICAL DATA Declaration of Conformity © Copyright AirBench Ltd 2016 Page 3 of 20...
  • Page 4: Cautions

    - ensure the tank is regularly checked for moisture and drained if required. Air supply should always be clean and moisture-free. Use the AirBench only for the designed duty – consult the manufacturer on any change of use.
  • Page 5 This unit is not ATEX rated. It is your responsibility under ATEX regulations to ensure the AirBench is located in an area rated suitable for the specification of the AirBench. This unit is not suitable for explosive dusts. Do not use for any unapproved materials.
  • Page 6: Introduction

    Responsible Person reads this manual fully prior to installation and operation of the AirBench. This document refers to the AirBench RP type. Models of this type are available with a range of filter configurations and layouts. The filter configuration in use is detailed on the system Commissioning Certificate and is used within this document to provide filter-specific maintenance information.
  • Page 7: Installation

    Unpack the unit and check for damage, if not already completed. The AirBench must be installed on a flat and level floor capable of carrying the weight of the unit. For nominal unit weights, see Specifications section at rear of manual. When determining an installation location, be aware that the air exhaust must discharge somewhere.
  • Page 8: Assembly Of Accessories

    Assembly of Accessories These items apply only when they have been ordered with the AirBench. FRONT DEFLECTOR If a deflector skirt is supplied loose with the unit, the unit must be raised slightly to allow the skirt to be fitted.
  • Page 9: Commissioning

    COMMISSIONING General The initial commissioning and testing of your AirBench has been performed prior to delivery. However, as part of in-house commissioning we recommend that you complete the following tasks and record the results as appropriate in the system logbook.
  • Page 10: Operation

    Check the system logbook to ensure no routine maintenance is required. General use To use AirBench, ensure it is plugged in to a mains socket and the socket is switched on. Turn on the switch on the front of the bench.
  • Page 11 Green button on the front of the unit for approximately 2 seconds. The first pulse will fire and the air tank will begin to recharge. The second and third filters will be cleaned at approximately 10 second intervals. Wait until all 3 pulses have completed before resuming work. © Copyright AirBench Ltd 2016 Page 11 of 20...
  • Page 12: Maintenance

    The filters must be maintained / cleaned / replaced as described below. Proper filter care is essential for the effective operation of your AirBench. If in doubt, contact the manufacturer for advice. When changing filters, the seals on which the filters sit should be checked for damage and replaced if necessary.
  • Page 13: Spares

    Spares See the specific list for your machine shown on the commissioning certificate. When ordering, please contact the manufacturer quoting the serial number of this machine. © Copyright AirBench Ltd 2016 Page 13 of 20...
  • Page 14: Other Routine Maintenance

    At least monthly, or as routine, check the surface condition. Clear any blocked holes. FAN CHAMBER At least every 6 months, check the fan chamber. Remove any debris and clean. At least annually, check and tighten fan fixings, impeller fixings, and electrical connections. © Copyright AirBench Ltd 2016 Page 14 of 20...
  • Page 15: Accessories

    Filter Pressure Gauges A filter pressure gauge is fitted as standard to the front of each AirBench. This indicates performance of the unit as a whole, and filter condition. Certain models show a red zone on the filter gauge; when the gauge indicates within this zone, filters may be blocked or require cleaning.
  • Page 16: Thorough Examination And Testing

    THOROUGH EXAMINATION AND TESTING If AirBench is used as an LEV system it must be tested at regular (normally 12 month) intervals and certificated under the COSHH regulations. This service is available from us, or our approved testers. Thorough examination and test should include: Ensuring the prescribed maintenance routines are being completed and recorded within the system logbook.
  • Page 17: Technical

    TECHNICAL Arrangement - RP1212 © Copyright AirBench Ltd 2016 Page 17 of 20...
  • Page 18: Arrangement - Rpl1212

    Arrangement - RPL1212 © Copyright AirBench Ltd 2016 Page 18 of 20...
  • Page 19: Arrangement - Rp1920

    (mm) (mm) (kg) (kw) 1274 1300 0.74 RP1212 1950 1300 0.74 RPL1212 1950 0.74 RP1920 Data shown is for standard models. Check the Commissioning Certificate for details specific to your unit. © Copyright AirBench Ltd 2016 Page 19 of 20...
  • Page 20 - EN-60204–1:2018 (Safety of machinery, electrical equipment of machines, general requirements). - EN-60335-2-80 (Safety requirements for electric fans and regulators). We; AIRBENCH Limited, declare that “AirBenches” when supplied as self contained equipment comply with the directives detailed above and therefore comply with requirements of the Low Voltage Directive.

This manual is also suitable for:

Rpl1212Rp1920

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