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IMPORTANT NOTES ON YOUR BOV
Use only silicone hose that is the correct size and pressure/vacuum rating for your application when fitting your BOV
Ensure that all plumbing is secured with suitable clamps or the correct fittings are used
Your BOV should be mounted at least 100mm from any high heat source or adequately shielded
The Plumb back is designed to be open at idle and does not require adjustment.
RECOMMENDATIONS
Turbosmart recommends that your BOV is fitted and adjusted by an appropriately qualified technician
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Allow the engine to cool down before installing your BOV
Identify a suitable location along the intercooler/intake piping for the BOV – this will need to be between the outlet of the turbo and
the throttle body ideally between the throttle body and the intercooler (See diagram below).
Good position
Bad Position
Intercooler
Turbocharger
Remove the BOV from the weld on adapter by removing the V-Band clamp. The V-band clamp is removed by opening the screw
until it has reached the end stop, then pushing the head of the screw in a "syringe" like motion and lifting the BOV off the weld
flange.
Step 1:
Bolt head
Weld the adapter onto the intake pipe in your ideal position, then allow the adapter to cool down
Put the V-Band clamp over the adapter before re-installing the O-Ring seal and the BOV
Open the V-Band clamp and place in position. Tighten the V-Band clamp screw until it is finger tight then turn an additional 2.5
turns or 4 Nm (3 ft/lbs) with an allen key. Be sure not to over tighten the screw as this will cause damage to the V-Band clamp
Identify a standalone vacuum / pressure source from a port after the throttle body and connect with correctly sized hose to the
vacuum/boost port on the cap of the BOV. Ensure this line is as short as possible
Secure all silicone hose ends with correct clamps
Start the engine and check for air leaks in the system
Plumb back BOV
Blow off valve
TS-0205-1261, TS-0205-1262
TS-0205-1271, TS-0205-1272
HOW TO INSTALL YOUR BOV
Step 2:
Squeeze
1
Throttle body
Inlet manifold
Engine
Step 3
Lift off
Pull down
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Table of Contents
Related Manuals for Turbosmart TS-0205-1261
Summary of Contents for Turbosmart TS-0205-1261
- Page 1 The Plumb back is designed to be open at idle and does not require adjustment. RECOMMENDATIONS Turbosmart recommends that your BOV is fitted and adjusted by an appropriately qualified technician ------------------------------------------------------------------------------------------------------------------------ HOW TO INSTALL YOUR BOV Allow the engine to cool down before installing your BOV Identify a suitable location along the intercooler/intake piping for the BOV –...
- Page 2 O-Ring seal Turbosmart recommends that the following maintenance procedure is carried out at six monthly intervals or at higher intervals if the environment is very dusty or wet. Regular maintenance will ensure that your BOV is operating at its peak performance and will extend the working life of the product.
- Page 3 Proof of purchase must be provided with any warranty claim and will be verified with the authorised reseller from which the product was purchased. If all the above procedures are followed, and the product is found to be defective in either workmanship or material, Turbosmart Pty Ltd shall either repair or replace the product, at its sole discretion, and sole cost.
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