CALI alumLEDs ALS500T-DBR-TB Installation Instructions Manual page 4

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1
Do not install ceiling tiles until after installation of luminaires is complete.
Installation area must have at least 10" of overhead space.
2
Install T-Bar Ceiling Grid. Create a 7-1/4" gap in the grid where the fixtures will
be installed. Assemble the grid so there is a continuous edge around grid for the
Ceiling Trim to rest on.
Note: 7-1/4" dimension to be measured from center of T-Bar to center of T-Bar.
Tie Wire
T-Bar
Maintain
Continuous Edge
3
Determine number of Aircraft Cable Assemblies required.
Note: Refer to the diagrams on page 6 as a guide.
4
If applicable, assemble Aircraft Cable Assemblies. Install hex nuts about halfway
down each hex head bolt, then insert bolts through flat bracket and secure with
hex nuts.
Aircraft Cable
Cable Gripper
Hex Head Bolt
5
Determine locations where Aircraft Cables will be mounted overhead. Secure to a
sturdy surface, such as studs, using hardware (by others) that is rated for the
weight of the luminaire.
Note: Do not hang luminaire from weak material such as drywall or plywood.
6
Secure Aircraft Cable Assemblies to mounting surface. The top of the assembly
should rest approximately 7" above ceiling line. Ensure assembly is centered
between the T-Bars. Adjust position of assembly along aircraft cable using cable
gripper. Do not trim excess cable at this time.
Mounting Surface
Cable Gripper
Ceiling Line
CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | info@calilighting.com | calilighting.com
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
Tie Wire
T-Bar
Maintain
Continuous Edge
7-1/4"
Hex Nut
Flat Bracket
Hex Nut
Aircraft Cable
~7"
Excess cable
ALS500T-DBR-TB
Mounting Luminaire (Aircraft Cable Assembly) 1 of 2
7
Adjust Cable Gripper by unscrewing locking mechanism. Press down and hold
the threads where cable feeds through. Pull cable from the exit. Let go of threads
to lock in place, then replace locking mechanism.
Unscrew & lift
8
Slide luminaires onto Aircraft Cable Assemblies. Adjust positioning of lower hex
nut if needed to allow assemblies to slide in easily. Always install corners first.
9
If applicable, install end cap to end of run.
INSTALLATION INSTRUCTIONS
Press down & hold
Pull cable
Slide fixtures onto
Aircraft Cable Assemblies
1 / 29 / 2021 / Rev 2
Page 4 of 11

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