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Rottler Manualmatic SG8MTS Operation And Maintenance Manual

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OPERATION AND MAINTENANCE MANUAL
8029 S 200th St. Kent, WA 98032 USA | www.rottlermfg.com | Ph: 253-872-7050 | Fax: 253-395-0230
05.11.2019

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Summary of Contents for Rottler Manualmatic SG8MTS

  • Page 1 OPERATION AND MAINTENANCE MANUAL 8029 S 200th St. Kent, WA 98032 USA | www.rottlermfg.com | Ph: 253-872-7050 | Fax: 253-395-0230 05.11.2019...
  • Page 3 Contact your regional Rottler sales rep for assistance in ordering optional equipment, replacement parts, or tooling. If you are unable to contact your regional Rottler sales rep, call the factory at 253-872-7050 and ask to speak to the parts sales specialist.

  • Page 5: Table Of Contents

    Section 1 Introduction SG8MTS Manual INTRODUCTION Contents Introduction ........................1-1 Description ........................1-2 Disclaimer ........................1-2 Limited Warranty ......................1-3 Online Documentation Access ...................1-4 www.rottlermfg.com...

  • Page 6: Introduction

    READ THE SAFETY CHAPTER BEFORE INSTALLING MACHINE. THOROUGHLY UNDERSTAND ALL SAFETY ISSUES BEFORE OPERATING MACHINE. ATTENTION OWNER/BUSINESS MANAGER To validate the warranty on your new Rottler machine, please be sure to sign and complete the “Installation Report” located in the Installation Chapter of this manual.

  • Page 7: Description

    Rottler equipment. It is the responsibility of the end user of Rottler equipment to determine the final dimensions and finishes of the workpiece that they are working on. Any information regarding final dimensions and...

  • Page 8: Limited Warranty

    Should a product not be as warranted, Rottler sole obligation shall be, at its option, to repair, correct or replace the product or to refund the amounts paid for the Product upon its return to a location designated by Rottler.

  • Page 9: Online Documentation Access

    SG8MTS Manual Online Documentation Access Online documentation for machines and optional equipment can be accessed at the Rottler website. To access documentation open your browser and navigate to https://www.rottlermfg.com. Scroll to the bottom of the page and under the Owner Resources title click the type of documentation you want to access.
  • Page 10 Section 1 Introduction SG8MTS Manual www.rottlermfg.com...
  • Page 11 Section 2 Installation SG8MTS Manual INSTALLATION Contents INSTALLATION REPORT .....................2-2 Installation Procedure ....................2-6 Location ..........................2-6 Unpacking and Lifting ......................2-6 Positioning the Machine ...................... 2-6 Removing Shipping Brackets ....................2-7 Leveling the Machine ......................2-8 Air Supply ..........................2-9 Air Adjustments ........................
  • Page 12 Section 2 Installation SG8MTS Manual ATTENTION OWNER/BUSINESS MANAGER To validate the warranty on your new Rottler machine, please be sure to sign the installation report after the installation technician has installed the machine and verified the machine is operating correctly and given the operators operation and maintenance training.

  • Page 13: Installation Report

    REV 110519 OFFICE USE ONLY Route to: Parts _____ Service Mgr _____ Assembly Mgr _____ Parts _____ Andy _____ Parts _____ Warranty Exp Date ________ ROTTLER MANUFACTURING MUST HAVE THIS REPORT RETURNED TO PROPERLY QUALIFY WARRANTY ON EQUIPMENT Customer:____________________________ Address:_______________________________________ City:_________________________________...
  • Page 14 INSTRUCTING THE OPERATOR: Note: Rotter employees and representatives per company policy are not permitted to provide end user of Rottler equipment with any OEM specifications for the workpiece that is created by end user using Rottler equipment. ______Using the operating manual as a guide explain the function of all buttons.
  • Page 15 Rottler equipment. It is the responsibility of the end user of Rottler equipment to determine the final dimensions and finishes of the workpiece that they are working on. Any information regarding final dimensions and...
  • Page 16 Section 2 Installation SG8MTS Manual www.rottlermfg.com...

  • Page 17: Installation Procedure

    Section 2 Installation SG8MTS Manual Installation Procedure Location The productivity of the SG8MTS will depend a great deal on the proper initial installation. Pay particular attention to the means by which work pieces are lifted into and out of the machine as well as the material handling to and from other operations in your shop.

  • Page 18: Removing Shipping Brackets

    Section 2 Installation SG8MTS Manual Removing Shipping Brackets Before leveling the machine, loosen and remove the all shipping brackets and bolts. (Figures 1 – 5) www.rottlermfg.com...

  • Page 19: Leveling The Machine

    Section 2 Installation SG8MTS Manual Leveling the Machine Use required machinist level. (Starret 98 or better). NOTE: Rotate Level 180º to check that Level is properly adjusted. If Level does not read same in both directions, recalibrate level. Use the level on the upper float surface, level the machine as precisely as possible, front to back and side to side.

  • Page 20: Air Supply

    Section 2 Installation SG8MTS Manual Air Supply It is very important the air source for the SG8MTS machine be moisture free. Water and oil in the line will result in early cylinder and valve failure. The factory recommends installing a water trap at the machine.

  • Page 21: Power Supply

    Section 2 Installation 2-10 SG8MTS Manual Power Supply This machine has the following power requirements: • 208 to 240 VAC • Single Phase Power • 50 or 60 Hz • 15 Amps See illustration below for correct connection of incoming power. Measured power at the machine’s main breaker must be within the required range listed above.

  • Page 22: Grounding

    Section 2 Installation 2-11 SG8MTS Manual Grounding The machine requires a good earth ground. The grounding conductor from the incoming power source must be connected to the grounding block located inside of the electrical cabinet. A ground rod installed in addition to the electrical service grounding conductor is permitted, but must be connected directly to the grounding block inside of the electrical cabinet.
  • Page 23 Section 3 Safety SG8MTS Manual SAFETY Contents Safety Information .......................3-1 Safety Instructions for Machine Use .................. 3-1 Electrical Power ......................3-3 Machine Operator ......................3-4 Emergency Procedure ......................3-4 www.rottlermfg.com...

  • Page 24: Safety Information

    Section 3 Safety SG8MTS Manual Safety Information For Your Own Safety Read This Instruction Manual Before Operating This Machine. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
  • Page 25 Section 3 Safety SG8MTS Manual WEAR THE PROPER APPAREL. DO NOT wear loose clothing, gloves, rings, bracelets, or other jewelry which may get caught in moving parts. Non-Slip safety shoes are recommended. Wear protective hair covering to contain long hair. ALWAYS USE SAFETY GLASSES.

  • Page 26: Electrical Power

    Use only Rottler replacement parts and accessories; otherwise, warranty will be null and void. Misuse: Do not use the machine for other than its intended use. If used for other purposes, Rottler Manufacturing disclaims any real or implied warranty and holds itself harmless for any injury or loss that may result from such use.

  • Page 27: Machine Operator

    Section 3 Safety SG8MTS Manual Machine Operator The operator of the SG8MTS should be a skilled machinist craftsman who is well versed in the caution, care, and knowledge required to safely operate metal cutting tools. If the operator is not a skilled machinist he/she must pay strict attention to the Operating Instructions outlined in this manual, and get instruction from a qualified machinist in both production and operation of this machine.
  • Page 28 Section 3 Safety SG8MTS Manual www.rottlermfg.com...
  • Page 29 Section 4 Control Definitions SG8MTS Manual CONTROL DEFINITIONS Left Side Controls www.rottlermfg.com...
  • Page 30 Section 4 Control Definitions SG8MTS Manual Right Side Controls www.rottlermfg.com...
  • Page 31 Aligning Spindle to Work .........................5-9 Changing the Spindle Adapters .......................5-9 Installing the Spherical self Aligning Toolholder ................5-9 Fine Feed Engagement ........................5-9 Rottler SG8MTS MANUALMATIC Touch Screen Control Panel ......5-10 Safety Tips Before Machining ................... 5-10 Operation ..........................5-11 Buttons ............................5-12 MANUALMATIC Operation ....................5-12 MANUAL ..........................
  • Page 32 Shank Diameter ..........................5-18 Extended Length (EL) Pilots ......................5-18 Modular Carbide Centralizing Pilot System for Valve Guides Over 0.875” (22.23mm) 5-19 Rottler Six and One Instructions ................5-20 Adjusting the Square Carbide Inserts ................5-23 Cutting Small Diameter Valve Seats ................5-24 Tooling for Counterboring Small Diameter Valve Seat Pockets ......5-25 6 mm Pilots Boring Combos .....................

  • Page 33: Operating Instructions

    Mount tool sharpener on right hand side of machine using the cap screws provided with machine. Sharpening the Rottler form Carbide bits, consists of restoring the tool cutting angle by grinding the face. To sharpen the carbide bit must be fitted on the bit holder also fitted on the tool holder.

  • Page 34: Mounting Cylinder Heads

    Section 5 Operating Instructions SG8MTS Manual Mounting Cylinder Heads 360 Degree Rollover Fixtures Initial clamp height adjustments to the head trunnions can be accomplished by measuring the head thickness then raising the turning clamping block assembly to the appropriate height using the clamping block acme screws.

  • Page 35: Overhead Cam C Clamp System

    Section 5 Operating Instructions SG8MTS Manual Overhead Cam C Clamp System Using 10mm Allen wrench, remove the existing lower fixed plate on the 360 degree fixture (left and right) Install the C Clamp, you must use the two bolts included with the fixture and make sure is good and tight The cylinder head gasket surface must be against the machined surface of the U Clamp Fixture;...
  • Page 36 Section 5 Operating Instructions SG8MTS Manual The Quick-Clamp frame is mounted between the trunnions and clamped using the clamping plates. (See Pictures) The cylinder head is then held to the frame with the swivel clamp assemblies through the appropriate head bolt holes or used the standard clamp plates. On This cylinder head they using both C frames www.rottlermfg.com...

  • Page 37: Alignment And Setup

    Section 5 Operating Instructions SG8MTS Manual Alignment and Setup Alignment and setup applies to both the cylinder head and the machine’s floating head. The goal is to get perfectly align to the spindle centerline of the area of the head to be machined. Most machining operations on cylinder heads use the valve guide centerline as the reference point so we will use that as an example.

  • Page 38: Left To Right Alignment

    Section 5 Operating Instructions SG8MTS Manual Lightly tighten the lock levers on the supports to remove any play. Now tighten the clamp on the fine adjustment screw. Turn the adjustment knob to achieve the exact reading that was observed on the leveling post.

  • Page 39: Three Angle Seat Cutting

    The capacity of the Rottler SG80MTS associated with a complete tooling range allow working on seats of diameters between 14 and 120 millimeters (0.55’’- 4.7’’). Three tooling ranges are possible: 1) For seats diameters between 14 and 25 mm ( 0.55’’- 1’’): tool holder BH600R1 and Mini tip holder...

  • Page 40: Checking Valve Seat Concentricity

    Section 5 Operating Instructions SG8MTS Manual Checking Valve Seat Concentricity Make sure pilot and valve seat to be measured are free from dust, burrs, etc. A drop of oil or similar lubricant on valve seat will aid measuring. Loosen brass locking screw and lower dial gauge down over pilot.

  • Page 41: Machining Valve Seats And Counter Boring

    Installing the Spherical self Aligning Toolholder Once the spring free adapter is in the spindle, fit the Rottler Spherical Self aligning Tool holder assembly into the spindle adapter. Make sure to align the locator pins before you fit it into the spindle adapter and push it until you feel it lock.

  • Page 42: Rottler Sg8Mts Manualmatic Touch Screen Control Panel

    Section 5 Operating Instructions 5-10 SG8MTS Manual Rottler SG8MTS MANUALMATIC Touch Screen Control Panel Safety Tips Before Machining • Always wear proper Safety Items (such as safety glasses and other personal safety equipment as necessary or required). • Never wear loose fitting clothes or jewelry while working on or around Machine.

  • Page 43: Operation

    Section 5 Operating Instructions 5-11 SG8MTS Manual Operation Make sure E Stop is in. Flip switch on Electrical enclosure to ON (up) position, wait for screen to boot up, this may take a few seconds. This is the screen that will appear Tap MANUALMATIC for auto mode.

  • Page 44: Buttons

    Section 5 Operating Instructions 5-12 SG8MTS Manual Buttons BACK - goes 1 page back. VERTICAL ZERO - tap the SET button to set the vertical spindle height. VERTICAL POSITION - height spindle is at from VERTICAL ZERO height set. SPINDLE RPM - tap the box and a keyboard will pop up, enter RPM you would like to run and tap enter. FINISH RPM - this will be activated as soon as spindle reaches finish cutting depth.

  • Page 45: Manual

    Section 5 Operating Instructions 5-13 SG8MTS Manual MANUAL Buttons BACK - goes 1 page back. VERTICAL ZERO - tap the SET button to set the vertical spindle height. VERTICAL POSITION - height spindle is at from VERTICAL ZERO height set. SPINDLE RPM REVERSE –...

  • Page 46: Seat Machining Suggested Rpm Chart

    At this point, the spindle and work head should be level according to the position of the cylinder head. Fit the Rottler Tool Holder and pilot assembly into the spindle cone; make sure to align the locator pins before you fit it into the spindle adapter and push it until you feel that is lock.

  • Page 47: Changing Language

    Section 5 Operating Instructions 5-15 SG8MTS Manual Changing Language Press the screen in the lower right hand corner, then press the screen in the upper right hand corner to bring up the Machine Settings screen. Be sure to press the screen with your finger and not just tap it.
  • Page 48 Section 5 Operating Instructions 5-16 SG8MTS Manual Press the Language Select button. Machine Settings Centering Timer Save (seconds) Back Changes 2.000 Variable Finish Acceleration (RPM/sec) Centering Timer 2 (seconds) 1.500 1000 Encoder VARIABLE RPM English Normal ENABLED Cursor Language Break in I/O Screen Invisible Select...
  • Page 49 Section 5 Operating Instructions 5-17 SG8MTS Manual Confirm that the language you have selected is indicated and then restart the machine for the change to take effect. Turn the main power switch located on the electrical cabi- net off and then back on to restart the machine. LANGUAGE SELECTION CURRENT LANGAUGE USED: GERMAN English...

  • Page 50: Unipilot Centralizing Pilots

    UCP0700 (0.2756”). Shank Diameter The part of the pilot that fits inside the tool holder is referred to as the shank. Rottler offers three different shank sizes (6.00mm, 9.52mm, and 20.00mm). For longest tool life and best seat cutting results, the shank needs to go as far as possible inside the tool holder when cutting valve seats or boring out valve seat housings.

  • Page 51: Modular Carbide Centralizing Pilot System For Valve Guides Over 0.875" (22.23Mm)

    Modular Carbide Centralizing Pilot System for Valve Guides Over 0.875” (22.23mm) Rottler also offers a modular carbide centralizing pilot system for very large engine applications. This system is versatile because it allows you to use different size sleeves, which are adjustable for different lengths, for different applications while using only one pilot.

  • Page 52: Rottler Six And One Instructions

    Section 5 Operating Instructions 5-20 SG8MTS Manual Rottler Six and One Instructions www.rottlermfg.com...
  • Page 53 Section 5 Operating Instructions 5-21 SG8MTS Manual www.rottlermfg.com...
  • Page 54 Section 5 Operating Instructions 5-22 SG8MTS Manual www.rottlermfg.com...

  • Page 55: Adjusting The Square Carbide Inserts

    Section 5 Operating Instructions 5-23 SG8MTS Manual Adjusting the Square Carbide Inserts • The micrometer should be used. • Set the Digital micrometer (BM) according to the valve seat insert diameter and the required interference. • Slide the tool holder without the pilot on the micrometer.

  • Page 56: Cutting Small Diameter Valve Seats

    Section 5 Operating Instructions 5-24 SG8MTS Manual Cutting Small Diameter Valve Seats The UPT5200 adapter has a set screw as shown in photo below – push pilot all the way into the UPT5200 and tighten set screw to hold pilot inside the UPT5200. Install the Tip Holder TH1999, adjust diameter, release set screw, and remove pilot.

  • Page 57: Tooling For Counterboring Small Diameter Valve Seat Pockets

    Bore diameter: 1.270” – 1.580” (32.26 mm – 40.15 Bore diameter: 1.000” – 1.280” (25.42 mm – 32.51 Rottler can also provide Fixed Milling Heads to cut valve seat pockets. They are available in fixed diameters from 1.000” to 2.250” in .0625” increments...
  • Page 58 Section 5 Operating Instructions 5-26 SG8MTS Manual www.rottlermfg.com...
  • Page 59 Section 6 Maintenance SG8MTS Manual MAINTENANCE Contents Maintenance .........................6-1 Quick Reference Lubrication Chart ..................6-1 Preventative Maintenance Quick Reference Chart ............6-1 Air Adjustments ........................6-2 Float ..............................6-2 Float surfaces ........................6-2 Calibrating the Digital Level ....................6-3 Adjusting and aligning the outer spindle on SG models ..........6-4 Spindle Lock Nut Service Procedure ..................

  • Page 60: Maintenance

    Section 6 Maintenance SG8MTS Manual Maintenance Quick Reference Lubrication Chart Refer to the maintenance section in the manual for lubrication location points and instruction. Assembly Frequency Lube Operation R e c o m m e n d e d Date Serviced Lubricant Outer Spindle 8 Hours...

  • Page 61: Air Adjustments

    Section 6 Maintenance SG8MTS Manual All floating surfaces should be dry and clean do not oil the surfaces, oil will cause the work heat not to float properly. Air Adjustments Float The float regulator is located at the right rear of the main base on the bottom. If the machine is not floating properly, it could be from too much or too little air from the regulator.

  • Page 62: Calibrating The Digital Level

    Section 6 Maintenance SG8MTS Manual Calibrating the Digital Level NOTE: Even though the level has been carefully calibrated at the factory, it is a good idea to recheck calibration before putting the machine into service. In the event that the level is dropped or handled roughly then the following recalibration methods should be implemented.

  • Page 63: Adjusting And Aligning The Outer Spindle On Sg Models

    Section 6 Maintenance SG8MTS Manual Adjusting and aligning the outer spindle on SG models There are 2 brass guide shoes located on the guide plate on top of the spindle that align the rack gear on the back of the spindle with the pinion gear that moves the spindle up and down. www.rottlermfg.com...
  • Page 64 Section 6 Maintenance SG8MTS Manual Adjusting outer spindle clearance. Loosen the 4 lock bolts. Loosen the 4 adjusting set screws. Clean outer spindle and lubricate – add a few drops of oil to a clean cloth and wipe outer spindle. Starting with the bottom set of lock bolt and adjusting set screws, tighten the lock bolt until there is drag on the spindle when it is move through its range of travel.

  • Page 65: Spindle Lock Nut Service Procedure

    Section 6 Maintenance SG8MTS Manual Spindle Lock Nut Service Procedure www.rottlermfg.com...

  • Page 66: Replacement Of Optical Scale

    Section 6 Maintenance SG8MTS Manual Replacement of Optical Scale www.rottlermfg.com...

  • Page 67: Level Pin Setting

    Section 6 Maintenance SG8MTS Manual Level Pin Setting www.rottlermfg.com...

  • Page 68: Linear Scale Setting

    Section 6 Maintenance SG8MTS Manual Linear Scale Setting www.rottlermfg.com...
  • Page 69 Section 7 Troubleshooting SG8MTS Manual TROUBLESHOOTING Problem Possible Cause Solution Workhead base Insufficient air pressure Set air pressure of supplied line should be does not float minimum 85 PSI ( 6 Bars) Clamping plate does not drop Take the workhead to one end of the of the when unclamped due to less upper floating surfaces (Left or Right side) clearance between upper...
  • Page 70 Section 7 Troubleshooting SG8MTS Manual Problem Possible Cause Solution Eccentricity Problems Machine is not level Level machine per instructions in when Cutting Three Angle Installation section of this manual Seats Workhead is not floating Be sure that the work head and main smoothly base are clean and floating smoothly side by side and front to back...
  • Page 71 Section 8 Machine Parts SG8MTS Manual MACHINE PARTS Contents Machine Parts ......................8-1 Consumable Parts ........................ 8-1 Carbide Inserts ........................8-2 Special Profiles ..........................8-2 Carbide Pilots ............................8-2 Base, Table and Riser Assembly ..................8-3 Base Assembly ........................8-6 Spindle Assembly ......................... 8-9 Transmission Assembly.....................

  • Page 72: Machine Parts

    Section 8 Machine Parts SG8MTS Manual Machine Parts Consumable Parts REFERENCE DESCRIPTION SLEEVE R1 Spindle adapter replacement sleeve Diamond Wheel Cutting Bit Sharpener replacement Wheel (3.000" Diameter OD by BSW002 .375" ID) PRW600PIN Replaceable Pins for PRW600 Pilot Removable wrench tool PRW375PIN Replaceable Pins for PRW375 Pilot Removable wrench tool PRW20PIN...

  • Page 73: Carbide Inserts

    Section 8 Machine Parts SG8MTS Manual Carbide Inserts See Carbide Insert Catalog for a complete list of Insert Profiles available from Rottler Manufacturing. Special Profiles Special Profile Cutter Inserts can be manufactured to your exact specifications and can include a combination of angles and radius blends.

  • Page 74: Base, Table And Riser Assembly

    Section 8 Machine Parts SG8MTS Manual Base, Table and Riser Assembly www.rottlermfg.com...
  • Page 75 Section 8 Machine Parts SG8MTS Manual S. NO. DRAWING DESCRIPTION QTY/M /C PART NO. DRG.NO. SG-8MT S 430-820-1 COVER PAN NCL -99-2 RISER 430-822 BUTTON HEAD SCREW (M6x12) ---------- ---------- 430-821-1 STOP PL ATE 033-071 PLATE 430-830 -B X ¼ NPT 430-831 N-22-SW (9301) 430-832...
  • Page 76 Section 8 Machine Parts SG8MTS Manual S. NO. DRAWING NEW DRG. DESCRIPTION QTY/M /C PART NO. SG-8MT S PLAI N WASHER (8MM) ---------- ---------- ----- NCL-98 AI R FITTING BOX ALLEN HEAD SCR EW M6X12 430-841 PIN (NOT SHOWN) 430-842 PIN (NOT SHOWN) 430-843 PIN (NOT SHOWN)

  • Page 77: Base Assembly

    Section 8 Machine Parts SG8MTS Manual Base Assembly www.rottlermfg.com...
  • Page 78 Section 8 Machine Parts SG8MTS Manual S. NO. DRAWING NEW DRG. NEW DRG. DESCRIPTION QTY/M /C PART NO. SG-8MT S 044-LOCAL NC-25-3A BASE VGS-512 PLUG G (3568) VGS-513 PLUG (BRASS ) VGS-505 BALL BRG. (626) 6x19x6 NC-112-I SPHERICALWASHER 430-506 ECCENTRIC PIN 430-501-1 CLAM P PL ATE VGS-507...
  • Page 79 Section 8 Machine Parts SG8MTS Manual S. NO. DRAWING NEW DRG. NEW DRG. DESCRIPTION QTY/M /C PART NO. SG-8MT S 044-LOCAL VGS-640-1 044-L-255 WASHER 430-670 044-L-256 EYE BOLT NC-35 ECCENTRIC CL AM P NC-39 044-L-258 LEV ER PIN 430-802 KNOB (M 8x25) 430-629-1 044-L-260 CLAM P PIN...

  • Page 80: Spindle Assembly

    Section 8 Machine Parts SG8MTS Manual Spindle Assembly www.rottlermfg.com...
  • Page 81 Section 8 Machine Parts 8-10 SG8MTS Manual DRAWING NEW DRG. DESCRIPTION QTY/M /C PART NO. SG-8MT S 430-604-A 8MTS-301-A DRIVE SHAFT 1-A* 1-B* 430-604-B 8MTS-301-B SPLINE SH AFT 1-C* 430-604-C 8MTS-301-C DRIVE SHAFT ASSY. 430-671 RUBBER SEAL (50x70x10) KS-08-07 QUICK NUT KS-08-03 SPRING KS-08-02...
  • Page 82 Section 8 Machine Parts 8-11 SG8MTS Manual S. NO. DRAWING NEW DRG. DESCRIPTION QTY/M /C PART NO. SG-8MT S 430-666 BUTTON HEAD SCREW (M5x10) 430-636 WASHER 430-636A 430-639 M6-BALL PLUNGER SCRE W 430-682 SPACING FLAT 430-681 SPACING FLAT ---------- ---------- ---------- ---------- ----------...
  • Page 83 Section 8 Machine Parts 8-12 SG8MTS Manual S. NO. DRAWING NEW DRG. DESCRIPTION QTY/M /C PART NO. SG-8MT S 430-1049C SLIDE PIN ----------- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ----------- ----------- -----------...

  • Page 84: Transmission Assembly

    Section 8 Machine Parts 8-13 SG8MTS Manual Transmission Assembly www.rottlermfg.com...
  • Page 85 Section 8 Machine Parts 8-14 SG8MTS Manual S. NO. DRAWING DRG. DESCRIPTIO N QTY/ M/ C PART NO. SG-8MT S ------ ------- NC-155-1 LOCK NUT BALL BEARING (6910) 430-705A ALLEN HEAD SCREW (M6x20) NC-117-2 BEARING HOUSING 430-735-3 TOP PL ATE DOWEL PIN (10x80) 445-702 SPINDLE PULLEY...

  • Page 86: Head Support Assembly

    Section 8 Machine Parts 8-15 SG8MTS Manual Head Support Assembly www.rottlermfg.com...
  • Page 87 Section 8 Machine Parts 8-16 SG8MTS Manual S. NO. DRAWING NEW DRG. DESCRIPTION QTY/M /C PART NO. SG-8MT S 430-913-B HEAD SUPPORT LEFT 430-912 WASHER 430-938 A CLAM P BOLT L.H 430-938 C CLAM P BOLT R.H. 430-938 B WASHER 430-938 D SF-113 HOLDER LEFT...
  • Page 88 Section 8 Machine Parts 8-17 SG8MTS Manual S. NO. DRAWING NEW DRG. DESCRIPTION QTY/M /C PART NO. SG-8MT S 430-947 SWIVEL CLAM P 430-943 TUBE 430-942 KNOB 430-948 TAKE UP ROD 430-948A 430-943S TUBE (SMALL) 430-944S PARALLEL FLAT 430-965-1 CLAM PING PIN (N OT SHOWN) 430-942-A KNOB ( 430-944-II...

  • Page 89: Rbhar1Kit Repair Kit For Rbhar1

    Section 8 Machine Parts 8-18 SG8MTS Manual RBHAR1KIT Repair Kit for RBHAR1 Item Part # Description Quantity RBHAR1COL Collar 555-19-19 Stop Screw 555-19-20 Dog Point Screw 555-19-21 Ball Point 555-19-22 Detent 555-19-23 Ball Seat 555-19-24 Spring 555-19-25 Ball (4mm) www.rottlermfg.com...

  • Page 90: Rbhar40Upckit Repair Kit For Rbhar40Upt

    Section 8 Machine Parts 8-19 SG8MTS Manual RBHAR40UPCKIT Repair Kit for RBHAR40UPT Item Part # Description Quantity RBHAR40UPCCOL Collar 555-19-19 Stop Screw 555-19-20 Dog Point Screw 555-19-21 Ball Point 555-19-22 Detent 555-19-23 Ball Seat 555-19-24 Spring 555-19-25 Ball (4mm) www.rottlermfg.com...

  • Page 91: Pneumatic Drawing

    Section 8 Machine Parts 8-20 SG8MTS Manual Pneumatic Drawing www.rottlermfg.com...
  • Page 92 Section 8 Machine Parts 8-21 SG8MTS Manual www.rottlermfg.com...
  • Page 93 Section 8 Machine Parts 8-22 SG8MTS Manual PART LIST MACHINE TYPE: PN EUM ATIC PART S MO DEL : SG-8 MT S S. NO. PART NO. DESCRIPTION REM ARKS 159631 FILTER RE GULATOR LFR-1/4-D-MINI ----- ------ ---- ----- ----- ------ ---- ----- -----...
  • Page 94 Section 8 Machine Parts 8-23 SG8MTS Manual www.rottlermfg.com...
  • Page 95 Section 9 Options SG8MTS Manual OPTIONS Optional Equipment Optional Equipment Catalog and Parts Manual are located on the Manual CD shipped with machine. www.rottlermfg.com...
  • Page 96 Section 9 Options SG8MTS Manual www.rottlermfg.com...
  • Page 97 Other substances and materials are used in the manufacture, testing, and shipping of this machine. A complete list of the Safety Data Sheets of substances and materials used by Rottler Manufacturing during manufacturing, testing, and shipping is located on the Manual flash drive shipped with the machine.
  • Page 98 Section 10 Safety Data Sheets 10-2 SG8MTS Manual Safety Data Sheet According to OSHA HCS 2012 (29 CFR 1910.1200), Health Canada HPR (SOR/2015-17), and Mexico NOM-018-STPS-2015 SECTION 1: Identification Multi-Way Oil HD Product Identifier Other means of identification Phillips 66 Multi-Way Oil HD 32 Phillips 66 Multi-Way Oil HD 68 Phillips 66 Multi-Way Oil HD 220 Code...
  • Page 99 Section 10 Safety Data Sheets 10-3 SG8MTS Manual LBPH817776 - Multi-Way Oil HD Page 2/6 Issue Date: 16-Apr-2018 Status: FINAL _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Inhalation: First aid is not normally required.
  • Page 100 Section 10 Safety Data Sheets 10-4 SG8MTS Manual LBPH817776 - Multi-Way Oil HD Page 3/6 Issue Date: 16-Apr-2018 Status: FINAL _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ inert material such as sand or vermiculite, and place in suitable container for disposal.
  • Page 101 Section 10 Safety Data Sheets 10-5 SG8MTS Manual LBPH817776 - Multi-Way Oil HD Page 4/6 Issue Date: 16-Apr-2018 Status: FINAL _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ deficient (less than 19.5 percent oxygen) situations, or under conditions that are immediately dangerous to life and health (IDLH).
  • Page 102 Section 10 Safety Data Sheets 10-6 SG8MTS Manual LBPH817776 - Multi-Way Oil HD Page 5/6 Issue Date: 16-Apr-2018 Status: FINAL _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Specific Target Organ Toxicity (Single Exposure): No information available on the mixture, however none of the components have been classified for target organ toxicity (or are below the concentration threshold for classification).
  • Page 103 Section 10 Safety Data Sheets 10-7 SG8MTS Manual LBPH817776 - Multi-Way Oil HD Page 6/6 Issue Date: 16-Apr-2018 Status: FINAL _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Transport hazard class(es): None Packing Group: None Environmental Hazards: This product does not meet the DOT/UN/IMDG/IMO criteria of a marine pollutant...
  • Page 104 Section 10 Safety Data Sheets 10-8 SG8MTS Manual Safety Data Sheet According to OSHA HCS 2012 (29 CFR 1910.1200), Health Canada HPR (SOR/2015-17), and Mexico NOM-018-STPS-2015 SECTION 1: Identification Alco Super-Lube Multi-Purpose EP-0 Grease Product Identifier Code 829364 Relevant identified uses Lubricating Grease All others Uses advised against...
  • Page 105 Section 10 Safety Data Sheets 10-9 SG8MTS Manual 829364 - Alco Super-Lube Multi-Purpose EP-0 Grease Page 2/6 Issue Date: 02-May-2017 Status: FINAL _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Inhalation: First aid is not normally required.
  • Page 106 Section 10 Safety Data Sheets 10-10 SG8MTS Manual 829364 - Alco Super-Lube Multi-Purpose EP-0 Grease Page 3/6 Issue Date: 02-May-2017 Status: FINAL _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Methods and material for containment and cleaning up: Notify relevant authorities in accordance with all applicable regulations.
  • Page 107 Section 10 Safety Data Sheets 10-11 SG8MTS Manual 829364 - Alco Super-Lube Multi-Purpose EP-0 Grease Page 4/6 Issue Date: 02-May-2017 Status: FINAL _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ SECTION 9: Physical and chemical properties Note: Unless otherwise stated, values are determined at 20°C (68°F) and 760 mm Hg (1 atm).
  • Page 108 Section 10 Safety Data Sheets 10-12 SG8MTS Manual 829364 - Alco Super-Lube Multi-Purpose EP-0 Grease Page 5/6 Issue Date: 02-May-2017 Status: FINAL _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ carcinogenicity (or are below the concentration threshold for classification).
  • Page 109 Section 10 Safety Data Sheets 10-13 SG8MTS Manual 829364 - Alco Super-Lube Multi-Purpose EP-0 Grease Page 6/6 Issue Date: 02-May-2017 Status: FINAL _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ This material does not contain any chemicals subject to the reporting requirements of SARA 302 and 40 CFR 372.

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