Thank you for choosing a Waterboy Pole Mounted Solar Array for your application. The Waterboy range of pole mounted solar arrays provide a strong, durable and reliable support frame for your solar modules, with an assembly method that is fast, simple and secure.
COMPONENT LIST (* Amount less if ordered for a 2x panel system. ** Not included with a 2x panel system) PRODUCT PICTURE COMMENTS NAME 9x * Aluminium Rail Includes: M8 Hexagon screw End Clamp and fixing nut Includes: M8 Hexagon screw 9x * Mid Clamp and fixing nut...
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Angle adjustment Beam Post top Post Base Aluminium Includes: 6x ** Rail extender Hexagon screws Includes:6x All Thread Hexagon nuts M8x12 Key bolts...
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Includes:M8 Hexagon nuts M8x40 Hex And washers bolt Includes:M10 M10x40 hex Hexagon nuts bolts And washers 900mmx50 mmx50mm PLEASE NOTE – STAINLESS STEEL BOLTS WILL BIND UP OCCASIONALLY APPLY GREASE ONTO BOLT BEFORE TIGHTENING TO STOP THIS OCCURING...
INSTALLATION Footings There are two common types of array footing, Set and Fastened. Set Footing A Set Footing is the most common method for installing the Post Base. It involves setting the large square base into the concrete footing. Prepare a posthole min 600mm wide (A), to a depth (B) of 600 – 800mm (double the width and pre pour a thick layer of concrete into the bottom of the hole, measurements for soft sandy ground)
Fastened Footing The array post base is designed with the option to be bolted to pre-set bolts in a concrete floor or block if desired. 200mm pre-set anchor bolts, or sleeve anchor bolts Position post over bolts and tighten down. or(minimum) Attach post top to post base with 4 bolts/nuts/washers provided.
ARRAY BUILD Place the Tube Cap on the Pole and position with the two adjuster mounting holes facing south. Tighten the six M8 key bolts to maintain the correct position, so panels will face towards true North. Tube Cap South Facing side North Facing side...
Beam Place the Beam in the Tube Cap flanges and fasten with M16 All Thread and nut. Angle Adjusters Place the 2 x angle adjustment tubes between the beam and the tube cap, on the outside of each. Fasten with the M16 All Thread and nuts once you select the angle desired (see next page). It is recommended positioning the beam flat for assembly and adjusting for angle once complete.
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Adjust the angle of elevation by attaching the Adjustment Tubes to the hole positions required corresponding to the required angle. Please refer to the illustration below.
Rails Extending Rails (If not extending, skip this section) • Insert the rail joiner into the side channel of one rail and tighten with half the joiner exposed. • Slide the second rail onto the joiner and tighten Note: rail joiner may be longer than the one shown. Attaching rails top and bottom Insert M8 bolts (heads) into the bottom channel of the rail and slide to the centre.
SOLAR PANELS Placing the solar panels on the array. Use end and mid clamps to attach solar panels to the rails. Clamps are inserted from above (see below). With the array at an angle of 0˚ (flat) place the first panel/s on the rails with even overlap at both ends and then place the mid clamps in position but do not fully tighten.
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Once fitted with the required number of solar modules, be sure to double check tightness of all mechanical fixings. Adjust array for optimal angle when complete (see pg. 11) WATERBOY solar array installation is now complete.
BW Solar or their authorized Agent. For any claims relating to the WATERBOY Solar Pump range, a SYSTEM REPORT FORM must be returned to BW Solar within 1 Month of the products installation, failure to do so will void this warranty.
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Pumps - All wearing parts of the Pump that are in contact with the pumped liquid, such as rotor, stator, impeller, guide wheel, valves, vanes, bearings, seals etc., are not covered by this warranty. BW Solar Pumps are designed for pumping water potable for humans and animals, not containing solid or long fibred particles larger than sand grains.