Inta Kiko KK80010CP Installation And Maintenance Instructions Manual

Concealed shower mixing valve

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Concealed Shower Mixing Valve
Installation and Maintenance Instructions
In this procedure document we have endeavoured to make the
information as accurate as possible
We cannot accept any responsibility should it be found that in
any respect the information is inaccurate or incomplete or
becomes so as a result of further developments or otherwise
© Intatec Ltd 2017
Kiko
KK80010CP
Intatec Ltd
Airfield Industrial Estate
Staffordshire
ST18 0PF
Tel: 01889 272 180
Fax: 01889 272 181
email: sales@intatec.co.uk
web: www.intatec.co.uk
Hixon

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Summary of Contents for Inta Kiko KK80010CP

  • Page 1 Kiko Concealed Shower Mixing Valve KK80010CP Installation and Maintenance Instructions Intatec Ltd Airfield Industrial Estate Hixon Staffordshire ST18 0PF In this procedure document we have endeavoured to make the information as accurate as possible Tel: 01889 272 180 We cannot accept any responsibility should it be found that in Fax: 01889 272 181 any respect the information is inaccurate or incomplete or email: sales@intatec.co.uk...
  • Page 2 Products Kiko and Kiko DELUXE thermostatic concealed dual outlet shower valves are available with options detailed. Kiko Options Kiko Thermostatic Concealed Shower dual outlet. KK80010CP Kiko Rinse Station with hose and 5 function hand set KK70001CP Kiko Flexible Slide Rail Kit with wall outlet and 5 function handset KK70002CP Kiko Overhead Arm and Soaker KK70003CP...
  • Page 3: Technical Data

    43˚C. Technical Data This Inta Kiko thermostatic shower valve is suitable for installations on all types of plumbing systems, including gravity supplies, fully pumped, modulating combination boiler, unvented water heater and unbalanced supplies i.e. Cold Mains Tank Fed Hot.
  • Page 4 Components - Shower Valve Item Component Valve body and flow controller body Flow controller Thermostatic cartridge Cap and check valve Angled male x compression adaptor Straight male x compression adaptor © Intatec Ltd 2017...
  • Page 5 Components - Concealing Plate and Control Knobs Item Component Concealing plate gasket Concealing plate Sealing ring Temperature control concealing sleeve Flow control concealing sleeve Temperature stop ring Flow control stop ring Gear drive for control knob Temperature control knob Flow control knob Outlet elbow - only supplied with KK70002CP ©...
  • Page 6 Components - Plaster Guard and Insulation Item Component Preformed body insulation shell Extension piece Thermostatic cartridge extension Flow controller cover Plaster guard Retaining screw © Intatec Ltd 2017...
  • Page 7 Ensure all parts are present, before discarding any packaging. If any parts are missing, do not attempt to install your Inta shower valve until the missing parts have been obtained. Unvented Mains Pressure System The drawing shows a typical installation of a shower mixing valve in conjunction with an un-vented hot water system.
  • Page 8: Pumped Systems

    Pumped Systems Pumped systems use a booster pump to increase the pressure of the gravity fed water supplies. These booster pumps are used where the head of water is insufficient to provide a satisfactory shower or where a high performance shower is required.
  • Page 9 Gravity System The drawing shows a typical installation of a shower valve on a gravity supplied system. Please note the minimum head pressure required to ensure correct operation of the valve. In accordance with good plumbing practice, we recommend that a totally independent hot and cold water supply be taken to the valve.
  • Page 10: Site Preparation

    Site Preparation It is important to plan the installation thoroughly to suit site conditions before commencing. • Before commencing the installation ensure site conditions are suitable. • The shower mixing valve is designed for concealed pipework, whether in a solid or studded wall.
  • Page 11: Solid Wall

    Solid wall • Create a large enough cavity for the shower valve and chase the wall for the two supply pipes and a route from the outlet of the shower valve to the outlet elbow and overhead shower. • If the shower valve is to be fitted in an outside wall or where there is a greater risk of freezing the preformed insulation (17) should be used, which...
  • Page 12 Plaster guard • Check all joints for leakage before embedding into the wall or concealing the valve. • Screw the extension pieces (18) into the two threaded holes. • Place the thermostatic cartridge extension (19) over the flow cartridge spindle. •...
  • Page 13 Fitting the Concealing Plate • If there is access from the adjacent room into the cavity, the surface of the shower room wall can be finished with most of the tiling completed. • Connect the copper supply pipework ensuring a water tight joint. •...
  • Page 14: Cartridge Replacement

    Calibration The Inta Kiko shower valve has a factory set outlet temperature of 38˚C via the security setting. This is based on a balanced supply pressure and a stable hot water inlet temperature of 65˚C. However, the calibration point MUST be checked and re-set as necessary to suit site conditions.
  • Page 15 Calibration and Cartridge Replacement Aftercare Inta shower mixing valves have a high quality finish and should be treated with care. An occasional wipe with a mild washing-up liquid on a soft damp cloth followed by a thorough rinsing is all that is required.
  • Page 16: Problem Solving

    Problem Solving The following details are supplied for on site queries, should you require any further assistance our Technical Department can be contacted directly on 01889 272199. Fault Solution Showering temperature is not hot enough. Ensure the hot water supply is at a constant temperature above 60˚C.
  • Page 17: Rinse Station

    Water Outlets - Installation • The pipework for the water outlets must be fixed securely to a structural members of the stud wall and/or an additional member may need to be included. • If there is access from the adjacent room into the wall cavity or from the room above or roof space into the ceiling space, the surface of the shower room wall can be finished with most of the tiling completed or the ceiling finished.
  • Page 18 KK70002CP Flexible Slide Rail - Components Final position Item Component Bottom Wall Bracket Top Wall Bracket Cover Flexible Tidy Handset Holder Screw Plug Wall plate Rail cap Rail Handset Sealing Washers Flexible Hose NOTE: drawing for illustration purposes only © Intatec Ltd 2017...
  • Page 19 KK70006CP Deluxe Flexible Slide Rail - Components Item Component Bottom Wall Bracket Top Wall Bracket Cover Flexible Tidy Handset Holder Screw Plug Smooth Hose Wall plate Rail cap Rail Push Button Handset Sealing Washers Smooth Hose © Intatec Ltd 2017...
  • Page 20: Slide Rail - Installation

    Slide Rail - Installation The screws and wall plugs supplied are only suitable for use in solid walls. If the wall is plaster board or soft building block use special wall plugs obtainable from most DIY stores. Ensure there are no supply pipes or cables where you intend to drill. Take care to use power tools safely.
  • Page 21 Water Outlets - Dimensions Wall elbow part of KK70002CP slide rail kit Wall elbow part of KK70001CP rinse station Position of concealing plate adjustable KK70003CP Ø200 KK70007CP Ø250 G½B G½B Ø200 Ø250 KK70004CP KK70008CP © Intatec Ltd 2017...
  • Page 22: Supply Conditions

    IMPORTANT IMPORTANT The following information is required when the thermostatic mixing valve is used in a TMV2 pplications under the requirements of BS EN 1111: 1999 “Sanitary tapware – Thermostatic Mixing Valve (PN 10) – General Technical Specification” Supply Conditions The supply conditions to the Thermostatic Mixing Valve must comply with the following;...
  • Page 23: Recommended Outlet Temperatures

    Recommended Outlet temperatures The BuildCert TMV scheme recommends the following set maximum mixed water outlet temperature for use in all premises: Application Recommended Hot Water Temperature Shower 41˚C The mixed water temperature must never exceed 43˚C. The maximum mixed water temperature can be 2˚C above the recommended maximum set outlet temperature.
  • Page 24 Installation 3. The supply to which the thermostatic shower valve is to be installed must be thoroughly flushed and cleaned to remove any debris, which may have accumulated during the installation. Failure to remove any debris will affect the performance and the manufacturer’s warranty of the product.
  • Page 25 Commissioning Important: - The following instructions must be read and understood prior to commissioning the thermostatic shower valve. If under any circumstances there are aspects to the installation / system which do not comply with the specification laid down, the valve MUST NOT be put into operation until the system / installation complies with the specification.
  • Page 26: In Service Testing

    Commissioning 5. If the mixed water temperature exceeds the recommended temperature of 41˚C by 2˚C or does not reach 41˚C the shower valve can be adjusted as follows: 5.1 With stable supply conditions remove the temperature control knob. 5.2 Rotate the temperature control knob by one spline clockwise to increase the temperature and one spline anticlockwise to reduce it.
  • Page 27 Notes: © Intatec Ltd 2017...
  • Page 28 Notes: © Intatec Ltd 2017...
  • Page 29 Notes: © Intatec Ltd 2017...
  • Page 30 Please leave this Manual for the User To activate your product warranty please visit www.intatec.co.uk and click on Product Registration Intatec Ltd Airfield Industrial Estate Hixon Staffordshire ST18 0PF Tel: 01889 272 180 Fax: 01889 272 181 email: sales@intatec.co.uk web: www.intatec.co.uk ©...

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