Summary of Contents for SOLATHERM PV360
- Page 1 Power Control Equipment Model: PV360 Heating Only Power Control Equipment (PCE) PV DC Electric Hot Water Owner Manual 1/52 Barnett Ave, Glynde, SA 5070 Phone 08 8337 8881 www.solatherm.com.au...
- Page 2 WARNING The controller is only to be connected to a hot water cylinder specifically designed and configured for use with the Solatherm DC controller (P.C.E.). It is not for retrofit. WARNING If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
- Page 3 All electrical connections must be terminated before switching any component on. The power to the Solatherm solar control unit and water heater must NOT be switched on until the water heater is completely filled with water and all air bled from the system.
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Page 4: Symbol Glossary
WATER CONNECTIONS FOR STORAGE VESSEL Please ensure all plumbing installation work is carried out in accordance with AS3500 and that a non-return valve is installed in the incoming water line. Maximum inlet pressure 700kPa, minimum inlet pressure 350 kPa. A pressure relief valve must be fitted in accordance with AS 3500, rating 850kPa 10kW. -
Page 5: Table Of Contents
Contents Symbol Glossary .............................. 3 Contents ................................4 About ................................5 Display ................................6 Basic System Configuration ..........................7 Start-up Procedure ..........................8 System Shutdown........................... 8 Frequently Asked Questions ..........................9 Troubleshooting ............................10 Installation Instructions ..........................11 Wiring Diagram - Controller ........................11 On the Ground ............................ -
Page 6: About
Once the water is up to temperature the controller monitors the temperature of the stored water to ensure maximum hot water is maintained. Solatherm Control Units are independent from the grid and require no mains power connection to operate, hence, the unit will only operate and display user information when there is sufficient energy from the sun. -
Page 7: Display
Display Figure 1. Solatherm Control Units are independent from the grid and require no mains power connection to operate, hence, the unit will only operate and display user information when there is sufficient energy from the sun. It is normal for the LCD display and lights to flicker or not fully display in low light conditions. -
Page 8: Basic System Configuration
Basic System Configuration Figure 2. P a g e... -
Page 9: Start-Up Procedure
Start-up Procedure NOTE: ENSURE HOT WATER VESSEL IS COMPLETELY FILLED WITH WATER BEFORE COMENCING START UP PROCEDURE. 1. Turn on Isolator. RED LED POWER LIGHT SHOULD BE ON. The LCD will illuminate and start to indicate incoming power (providing supply voltage is over 40 Volts). -
Page 10: Frequently Asked Questions
Frequently Asked Questions Q: My LCD show 0 Watts but the sun is out? 1. The water in the storage tank is up to temperature. Dependant on the factory set temperature 60 C or 70 2. During periods of low light intensity such as, early morning, late evening or in dark cloud the main array may not be able to produce the minimum amount of power needed. -
Page 11: Troubleshooting
Troubleshooting All observations for potential faults need to be conducted in clear daylight conditions. Observation Fault Should this occur in bright sunshine please contact your installer. No Fault if seen in low Dim/flickering LCD display light conditions. Re-check in brighter &... -
Page 12: Installation Instructions
Installation Instructions Wiring Diagram - Controller WARNING INCORRECT POLARITY WILL DAMAGE THE CONTROLLER NO WARRANTY FOR POLARITY DAMAGE Figure 3. 11 | P a g e... -
Page 13: On The Ground
On the Ground Wall mounting PCE controller Choose a suitable location, giving consideration to the following: 1. Vertical wall mount at a height of between 1.5m to 2m above ground level giving consideration to cable length and path to the Hot water vessel and PV main array isolator location. -
Page 14: Mounting Clearances And Mount Point Locations
Mounting Clearances and Mount Point Locations * Mounting Point Dimension Figure 5. 13 | P a g e... -
Page 15: Connection - Controller To Storage Water Vessel - Dc
Connection Controller to Storage Water Vessel - DC 1. Remove lower DC element cover. 2. Route the 2.5m long flexible element output cable to the bottom element inlet conduit elbow and thread both cables though up into element cavity. It may be necessary to use a wire hook to help thread/ pass the 2 x cables through the elbow. -
Page 16: Wiring Diagram - Pvotc - Element
Wiring Diagram - PVOTC - Element PVOTC is only activated by overheating of the storage vessel which indicates a potential system fault. The PVOTC is a onetime operation and is NON RESETABLE. Sacrificial fuses must not be replaced at any stage, if activated the PVOTC will need to be replaced. Figure 7. -
Page 17: Connection - Main Array Input
Connection - Main Array Input 1. Terminate cables with MC4 Connectors. Connect the cable to the Isolator. Ensure Polarity on the MC4 connections is correct. TEST the polarity at the MC4 connectors BEFORE CONNECTION TO THE CONTROLLER. Ensure to connect the earth from the controller to the earth point from the main array frame within the Isolator. -
Page 18: Connection - Boost Element - Ac
Main Array Element via Isolator Temperature storage vessel EARTH Figure 9. - Boost Element - AC Connection The 240V A/C Booster supply cable must be installed in accordance to Australian Standard AS3000 and by a qualified person. Note: Never energise the element until the water vessel is filled and bled! 1. -
Page 19: On The Roof
ON THE ROOF The main array must be installed to Australian standards and all relevant local authority requirements by a authorised installer. Consideration must given to the position of the isolator in relation to the final controller position. The main array must be earthed with the earth cable into the isolator. -
Page 20: Commissioning Start Up
9. Turn on 240V AC booster isolator and breaker switch in household fuse box. 10. Test and record data on the Commissioning sheet in this booklet and make a copy for submission to Solatherm. Form A Shut down Procedure 1. Turn off main array Isolator (lock switch if required) 2. -
Page 21: Warranty
3. The option to replace or repair a failed component is at the sole discretion of Solatherm. 4. Where any part is repaired or replaced the duration of the original warranty period is still applicable. -
Page 22: Warranty Exclusions
7. The system installed must be sized in accordance with manufacturers guidelines. 8. Any repair under warranty must be approved by Solatherm prior to the repair or all costs are bore by the person who contracted the repair. Warranty Exclusions The following exclusions may cause the Solatherm warranty period to become invalid and/or may incur a service charge and/or cost of parts used during repairs. -
Page 23: Commissioning
Commissioning System Information - Form A Owner’s Name Installation Address Suburb State Post Code Telephone System Purchased from Installer’s Name Installation Date Contact Number CEC Number Job Number Type of Installation Replacement Unit Type Replaced DC PV Hot Water Controller Controller Model Serial Number All Output Connections terminated... - Page 24 Is the array installed as per installation advise form? (Form 2) If not describe why? Installer Certification I hereby certify that this system has been installed according to all relevant regulatory and statutory requirements and in accordance with Solatherm Installation Instructions. COC Accreditation Name...
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Page 25: System Diagram
System Diagram Model ....Date Created ../../..Array Size Capacity # Panels .....L # Strings DC Cable Size DC Isolator Is Array Earthed? Signed ......This diagram must be fully completed and retained with all COC's for service personnel. 24 | P a g e... -
Page 26: Technical Data
Technical Data PV String Input Data Max. DC Input Power 3.84 kW Array Strings Max. DC Input Voltage 270 VDC Max DC Voltage Output 270VDC Max. Input Current 22.0 A Max. Output Current 22.0 A Input Reverse Polarity Protection Input Over Voltage Protection Max power must not be exceeded.
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