Summary of Contents for SOMMER Maltman 220
- Page 1 Handbuchart manual Maschine Malt- MaschinenTyp chine Operation manual Operation manual Maltman 220, Maltman 220 S, Maltman 400, Maltman 400 S, Maltman 500, Maltman 500 S Version: 11.10.2017 Page 1...
- Page 2 Internet: www.sommer-maschinenbau.de This operation manual is intended for the user/owner of the machine and its staff. It contains texts, pictures and drawings that, without the express permission of Egon Sommer Maschinenbau GmbH & Co. KG, may not be reproduced, ¡...
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Page 3: Table Of Contents
GENERAL DESCRIPTION Table of contents General description ........................4 Information about this Operation manual ................4 ¢ £ ¢ Layout of the Operation manual ..................... 4 ¢ £ ¤ Use of the Operation manual ....................4 ¢ £ ¥ Obligations of the machine owner ..................4 ¢... -
Page 4: General Description
GENERAL DESCRIPTION General description " This chapter contains notes on this manual, along with general safety instructions for handling the machine of the Maltman-series. The Maltman is referred to as the machine in the following. Information about this manual # $ # This manual is an integral part of the user documentation for the machine. -
Page 5: Personnel Requirements
The machine must be operated exclusively within the performance limits stated in chapter 3 "Technical data". Uses other and beyond this shall be deemed improper and unintended. Egon Sommer Maschinenbau GmbH & Co. KG will not be held liable for any damage caused by unintended use. -
Page 6: Safety Instructions
SAFETY INSTRUCTIONS 2 3 4 5 6 7 8 9 @ 6 A B C 6 8 D 9 @ Safety symbols used in this Fehler! Verweisquelle konnte nicht gefunden werden. E F G DANGER "DANGER" identifies an immediate danger which can cause severe or even fatal injury. WARNING "WARNING"... -
Page 7: Safety Guidelines
SAFETY INSTRUCTIONS Risk of drawing in, crushing. Safety guidelines % $ & DANGER Risk to persons and the machine! Only qualified and authorised persons are permitted to operate the machine. Only qualified and authorised persons are permitted to operate the machine. Maintain all safety and hazard instructions at and on the machine in a complete and legible condi- tion! Always exercise care and attention in the entire work area of the machine. - Page 8 SAFETY INSTRUCTIONS Risk of explosion! The machine is not explosion-protected as a factory standard. Accumulations of dust can cause an ex- plosive atmosphere. Do not use the machine in areas with a potentially explosive atmosphere. Ensure sufficient ventilation of the room, as crushing causes dust accumulations. Ensure good ventilation of the machine to avoid an explosive atmosphere building up.
- Page 9 SAFETY INSTRUCTIONS WARNING Risk of injury due to dust! Ensure good supply and exhaust ventilation of the workplace. Wear the prescribed dust mask/air filter mask if required. WARNING Risks of damage to the machine! Attach the machine at operation height. Do not firmly attach hopper enlargements (e.g., avoid welding on).
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Page 10: Technical Data
Technical data Machine Malt mill Malt mill Malt mill Type Maltman 220 & 220 S Maltman 400 & 400 S Maltman 550 & 550 S Grain throughput [kg/h] (depending on the degree of approx. 300 – 400 approx. 600 – 800 crushing and type and humidity approx. -
Page 11: Setup And Function
SETUP AND FUNCTION 2 5 6 B e 3 9 f 4 B 9 C 6 8 D 9 The machine crushes various cereals (oats, barley, wheat, corn, spelt, etc.). The operator fills the material to be crushed into the feed hopper (3). From there, it flows in a metered manner onto the two powered pinch rollers which crush the material between them. -
Page 12: Safety Devices
SAFETY DEVICES Safety devices Shutdown in case of power outage ( $ # If the power supply is lost by a fuse being tripped, the on/off switch of the machine assumes the off position. This ensures that the machine will not automatically restart when the power supply is restored. The machine must be switched on again by pressing the button. -
Page 13: Transport/Setting Up/Assembly Of The Machine
TRANSPORT/SETTING UP/ASSEMBLY OF THE MACHINE i A 3 9 @ e D A 6 p 2 5 6 6 8 9 q B e p r @ @ 5 s t u 7 D 4 6 v 5 s 3 C v 8 9 5 Installation and assembly w F G 6.1.1... -
Page 14: Initial Start-Up
INITIAL START-UP Initial start-up € Connecting the power supply 0 $ # Requirements: The machine is mounted on the wall/a gantry stand. ¡ Steps: Connect the machine to the wall outlet with the 16 A-CEE device connector using an extension cable with phase shifter. -
Page 15: Operating Procedure/Crushing Cereals
OPERATION Operating procedure/Crushing cereals ‚ $ & Requirements: The machine is connected to the power supply. ¡ The machine is switched off ¡ The inlet gate is fully closed. ¡ There is no milling material on the pinch rollers. ¡ Steps: NOTE Stationary pinch rollers! -
Page 16: Adjusting The Crushing Gap
OPERATION 8.3.2 Adjusting the crushing gap Adjust the gap to match the desired results and the size of the material to be crushed. NOTE Damage caused by tools! Only adjust the crushing gap manually. The use of tools can cause damage to the adjustment gear. Requirements: The machine is switched off ¡... -
Page 17: Maintenance And Care
MAINTENANCE AND CARE Maintenance and care ƒ Maintenance schedule „ $ # Machine part Work to be performed Interval Overall machine Check the on/off switch function In every shift Check for orderly condition and cleanliness of the machine. If In every shift necessary, clean the machine. -
Page 18: Special Maintenance Work
MAINTENANCE AND CARE Special Maintenance Work … F E 9.2.1 Retightening the V-belt Requirements: The machine is switched off The machine is disconnected from power supply (unplugged). Steps: Remove the V-belt guard. Fig. 9-1: V-belt tensioning screw between motor plate and machine housing To tension the V-belt loosen the clamping screw between motor plate and machine housing. -
Page 19: Malfunction
MALFUNCTION Malfunction " † List of malfunctions # ‡ $ # Symptoms Cause Measure Rollers blocked See section 8.3.2 "Adjusting the crush- Poor machine perfor- ing gap" mance/grain not being pro- cessed V-belt loose, warn or defective. See section 9.2.1 "Retightening the V- belt"... -
Page 20: Ec Declaration Of Conformity
13850:2015) EN 60204-1:2006 Safety of machinery – Electrical Equipment of Machines – part 1: General requirements Representative for the configuration of the technical documentation: Egon Sommer Maschinenbau GmbH & Co.KG, Pagenstecherstraße 146, D – 49090 Osnabrück Osnabrück, 28.02.2018 Place/date Martin Esrom, Managing Director...
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