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ML500 HYDRAULIC LIFT MANUAL
MOTORLIJN
Jagerserf61,3851 SM Ermelo, Holland
MOTORLIJN developed this document for its Licensees and customers.
The information contained herein is the property of MOTORLIJN and may not be copied, used,
or disclosed to others without prior written approval from MOTORLIJN Users are cautioned
that the material contained herein is subject to change by MOTORLIJN at anytime and without
prior notice.
Copyright MOTORLIJN
2016
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Summary of Contents for MOTORLIJN Moto-Lift ML500
- Page 1 Jagerserf61,3851 SM Ermelo, Holland MOTORLIJN developed this document for its Licensees and customers. The information contained herein is the property of MOTORLIJN and may not be copied, used, or disclosed to others without prior written approval from MOTORLIJN Users are cautioned that the material contained herein is subject to change by MOTORLIJN at anytime and without prior notice.
- Page 2 DO NOT USE THE MOTORCYCLE LIFT IN A POTENTIALLY EXPLOSIVE ATMOSPHERE • NO PART OF THIS MANUAL MAY BE REPRODUCED IN ANY FORM WITHOUT PE RMISSION OF KMOTORLIJN. • THIS PRINT IS SUBJECT TO CHANGE WITHOUT NOTICE. Copyright (C) MOTORLIJN - S1 -...
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Page 3: Warranty
Change in design or other modification by company without contractor's consent; • Movement or transfer without contractor's consent; • Consumable items within normal operation; • Any other carelessness not attributable to contractor. Contact your sales agent for warranty coverage. MOTORLIJN Jagerserf61,3851 SM Ermelo, Holland - S2 -... -
Page 4: Table Of Contents
TABLE OF CONTENTS ML500 HYDRAULIC LIFT TABLE OF CONTENTS NOTE TO THE USER ................S1 WARRANTY ................... S2 TABLE OF CONTENTS ..............S3 CHAPTER 1. SAFEGUARDS 1-1 Important Notices ..............1-5 1-2 Qualified Personnel ..............1-6 1-3 Danger Notices ..............1-7 1-4 Principle Safety Objective............1-7 1-5 Safety Notices ..............1-8 1-6 Essential Safety Checks (ESC's) ........1-13 1-7 Illumination .................1-14... -
Page 5: Chapter 1. Safeguards
CHAPTER 1. SAFEGUARDS Please read this chapter carefully for safe and proper use of the motorcycle lift. MOTORLIJN will not be held responsibilities for any injuries or accidents that occur due to the motorcycle lift being operated without having understood the contents of this instruction manual. -
Page 6: Qualified Personnel
The purchase agreement contains the complete and exclusive obligations of MOTORLIJN. Any statements contained in this document do not create new warranties or restrict the existing warranty. -
Page 7: Danger Notices
ML500 HYDRAULIC LIFT SAFEGUARDS Service personnel who are trained to repair the motorcycle lift and who are • authorized to energize, clear, ground, and tag circuits, equipment and systems in accordance with established safety practices. 1-3 Danger Notices The safety precautions in this manual are classified into the following four levels. -
Page 8: Safety Notices
ML500 HYDRAULIC LIFT SAFEGUARDS safety standards are understood. Part of safety training should include the instructions outlined in this section. 5) If ancillary equipment is to be fitted ensure this is done in accordance with the relevant standards or EU Directives, and that all requirements for safety are fully met. - Page 9 ML500 HYDRAULIC LIFT SAFEGUARDS Danger Notices Do not stand or sit under the motorcycle lift while lifting the motorcycle. This may result in physical danger or death. Maintain a safe distance from lift if there is a possibility of the motorcycle falling down. Failure to do so may result in physical danger or death.
- Page 10 ML500 HYDRAULIC LIFT SAFEGUARDS Only qualified personnel should be allowed to operate or work on this motorcycle lift. Accidents may occur due to wrong operation. Do not attempt to keep lift raised by any other means than built in locking mechanism. The motorcycle may fall;...
- Page 11 ML500 HYDRAULIC LIFT SAFEGUARDS Warning Notice WARNING Use the lift after carefully reading the instruction manual and understand the contents of them for safe and proper use of the motorcycle lift. < During preparation> 1. This Lift is for motorcycle use only. Do not use for any other purpose.
- Page 12 ML500 HYDRAULIC LIFT SAFEGUARDS WARNING 14. If the lift is not lowering in spite of pressing the down switch, raise the lift and then press the down switch again. 15. After the lift is completely lowered, the motorcycle can be loaded or removed from the lift.
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Page 13: Essential Safety Checks (Esc's)
ML500 HYDRAULIC LIFT SAFEGUARDS 1-6 Essential Safety Checks (ESC's) The essential safety checks are the most important part of the operator’s responsibility. The purpose of the ESC's is to ensure the safety features of the motorcycle lift are functioning properly, and thus the motorcycle lift is in a safe condition for use. -
Page 14: Illumination
ML500 HYDRAULIC LIFT SAFEGUARDS 1-7 Illumination This machine does not provide local lighting since it is designed for indoor use only. The factory in accordance with the appropriate code of practice and factory regulations must fulfill sufficient illumination of the working area. Minimum 300 lx is required. -
Page 15: Chapter 2. Overview Of Machine
ML500 HYDRAULIC LIFT OVERVIEW OF MACHINE CHAPTER 2. OVERVIEW OF MACHINE 2-1 Specifications ML500 Hydraulic Lift 500kg Capacity 650 mm Width Length 2,140 mm Maximum Height 1,015 mm Minimum Height 190mm Platform Thickness 3.25 mm 180 kg Weight Output 115V RPM 1650 Amp 9.8A Condenser 250V / 80Uf Freq 60Hz Standard Motor Efficiency 60%... -
Page 16: Picture
ML500 HYDRAULIC LIFT OVERVIEW OF MACHINE 2-2 Picture ML500 Hydraulic Lift TIE DOWN PONIT REMOTE DROP PANE L BUMPE R STOP MOTOR LOCKING MECHANISM Motor Specifications 220V 50Hz 5.3A 1340rpm Condenser 350V/80uF Efficiency 69% Control Switch (REMOTE) 2-16... -
Page 17: Chapter 3. Operation
ML500 HYDRAULIC LIFT OPRERATION CHAPTER 3. OPERATION 3-1 Flowchart for OPERATION 2-17... -
Page 18: Chapter 4. Instruction
ML500 HYDRAULIC LIFT INSTRUCTION CHAPTER 4. INSTRUCTION 4-1 INSTRUCTION Caution: As with all electrically powered equipment be aware of wet conditions and condition of the electrical cord to avoid electrocution. This product is intended for use by professionals in the performance of mechanical repairs on powersports vehicles and is to be considered dangerous if not maintained or if used improperly. - Page 19 ML500 HYDRAULIC LIFT INSTRUCTION Caution : Do not leave ramps for the extensions attached while in operation or in the up position. Notes : Be aware of all marked pinch points. Lubricate all points at least 3 times a year or more depending on frequency of use. 4-19...
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Page 20: Chapter 5. Maintenance
ML500 HYDRAULIC LIFT MAINTENANCE CHAPTER 5. MAINTENANCE 5-1 General caution during maintenance Two or more persons should perform maintenance. Maintenance should be carried out after putting a signboard of "NO ENTRANCE" at work area. Do not disassemble the system before you are familiar with the disassembling sequence.
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