Barco OV-808 Installation Manual
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Barco OV-808 Installation Manual

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Installation manual
OV-808, OV-815
R599874

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Summary of Contents for Barco OV-808

  • Page 1 Installation manual OV-808, OV-815 R599874...
  • Page 2 The corresponding chapters are new or completely revised. corr.: Passages of the corresponding chapter were corrected; see modification bars. add.: Passages of the corresponding chapter were added; see modification bars. ______________________________________________________________________ Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007...

  • Page 3: Table Of Contents

    4.2 Display Module ............................. 12 4.3 Screen Module and Trim ..........................12 4.4 Projection Unit (PU)............................12 4.5 Illumination Unit (IU)............................ 12 4.6 Cabling ................................12 _____________________________________________________________________ Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007...
  • Page 4 6.2 The projection lens for XGA systems ......................67 6.3 The projection lens for SXGA systems ......................68 6.4 Strictly prohibited devices..........................69 6.5 Adjustment devices............................70 6.6 First steps..............................71 _____________________________________________________________________ Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007...
  • Page 5 6.12 Horizontal picture shift..........................74 6.13 Vertical picture shift ........................... 75 6.14 Locking the Projection Unit ........................75 7 Wall attachment ..........................76 8 Addresses ............................78 8.1 Hotline................................79 ______________________________________________________________________ Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007...

  • Page 6: Introduction

    1. Introduction 1 Introduction This chapter explains the used typographic styles and symbols. Safety information is provided concerning the operation of control room solutions from Barco. ______________________________________________________________________ Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007...

  • Page 7: Styles And Symbols

    The sheet icon indicates additional notes. Next to this icon you find further information. This arrow marks tips. Next to this icon you find important notes. ______________________________________________________________________ Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007...

  • Page 8: Safety Instruction

    • All instructions for operating and use of this equipment must be followed precisely. 1.2.3 Installation Installation and preliminary adjustments should be performed by qualified BARCO personnel or authorized BARCO service dealers. 1.2.3.1 Power Connection This product should be operated from an AC power source. Power input is auto ranging from 100V to 240V.
  • Page 9 This will prevent damage to the unit due to lightning and AC power-line surges. ______________________________________________________________________ Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007...

  • Page 10: Placement

    Do not attempt to service this device yourself, as opening or removing covers may expose you to dangerous voltage potential and risk of electric shock! Refer all service to a qualified BARCO service center. Always have service performed on this product by authorized BARCO service personnel. Always insist on genuine BARCO replacement parts.

  • Page 11: Unpacking Of Devices

    1.2.7 Unpacking of Devices Note advises on the packaging for unpacking! 1.2.8 Modification of Devices Mechanical or electrical modifications must not be made to the devices. BARCO is not liable for damages resulting from modified devices. 1.2.9 Cleaning instructions screens and mirrors Wash with a solution of mild soap or detergent and lukewarm water.

  • Page 12: Pre-Installation Requirements

    The air pressure within the control room has to be the same on the both sides of the wall. ______________________________________________________________________ Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007...

  • Page 13: Floor Requirements

    The standard support with adjustable feet results in the lower screen edge to be at a distance of 1200mm. Other heights are available on request with a minimum of 540mm. ______________________________________________________________________ Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007...

  • Page 14: Maintenance Area

    When the OV display wall is integrated in a wall, mind the following recommendations: Leave a gap of 100mm around the screen. Make sure to take the distance from the lower screen edge to the floor into account (standard 1200mm) ______________________________________________________________________ Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007...

  • Page 16: Mechanical Setup

    Rotate by 90°. Tighten the allen screw. With the OV-series, both, the anchor and the cross piece are already mounted into the respective profiles. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 11...

  • Page 17: Scope Of Delivery

    4.1 Pedestal For OV-808, OV-815 there a three standard pedestals, resulting in a lower screen edge of 875mm, 1000mm, and 1200mm. Pedestals with a customized height are also available. For all pedestals the components and the setup follow the same principle. In the manual, installation is shown for the standard pedestal unit 1200mm.

  • Page 18: Installation

    (Metric) D7985TXM 6 X 7 max 6Nm ACC NUT SPGM6 B32-60 STBK Kanya Connectors Kanya-Connectors B 20-10 PVS-VERB. 20-25Nm Connection for Aluminium Profiles 30X30 (60X30) Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 13...

  • Page 19: Installation Of The Pedestal

    CBLA TIE FIX SN W7-1,6 Fixation for cable ties A577351 CBLA TIE B L400 W5 Cable ties R3661575 NUT $6923 M 5 TEETH STZN A576217 SCR D912M 6X 10STZN Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 14...
  • Page 20 Installation Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 15...
  • Page 21 To do so, just loosen the respective screw a bit (do not remove it!) and make use of the key holes of the corner brackets to lift off the bracket. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 16...
  • Page 22 The assembly made in the previous step is stable enough to be placed upright. Mount the right sidewall (R858191). DO NOT FASTEN the KANYA connector yet! Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 17...
  • Page 23 The screw to fix the corner bracket to the vertical profile is already there. Slid in the keyhole of the corner bracket. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 18...
  • Page 24 The lower screw on the profile however nicely slides into the opening. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 19...
  • Page 25 Right and left are always used as seen from front of the display wall. Use 2x screws M6x12 to fix the fixation bracket by means of the moveable nuts inside the vertical profile. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 20...
  • Page 26 Step 78 cable hub: see Step 72 cable grommet: see Step 75 cable guide covers: see Step 75 corner brackets: see Step 13 Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 21...

  • Page 27: The Components Of The Display Module

    "complete" the pedestal b) the rear bottom profile and the front bottom profile of the modules of the second row "complete" the first row Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 22...

  • Page 28: Completion Of The Pedestal

    R858180. Tighten the KANYA connectors! Step 14 Mount the front bottom profile R858178 (included in the display module). Step 15 Level the pedestal! Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 23...

  • Page 29: Connecting The Pedestals

    (red connection point), the other one is inserted from the right and sinks its head into the left profile (blue connection point). Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 24...
  • Page 30 Use the pre-mounted screws to fix the connection brackets on the front! At the rear side, fix the connection bracket with the screws included in the kit! Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 25...
  • Page 31 Step 20 A curved setup looks like this – the standard angles between adjacent projection modules are 3°, 5°, or 8°. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 26...

  • Page 32: Fixation To The Floor

    Use a drill bit size 4.9mm to drill a hole in the profile in the position of the security pin. Force the security pin (size 5x32mm) into the hole. Re-apply the bottom plate. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 27...

  • Page 33: Installation Of The Display Module

    Step 24 Proceed with mounting the sidewalls: First insert the KANYA connectors on the bottom of the left and right sidewall profiles! Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 28...
  • Page 34 (for which you insert them into the profiles of the pedestal), the nuts have to be inserted into the vertical profiles of the sidewalls of the display module of the previous row! Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 29...

  • Page 35: Connecting The Display Modules Of The First Row

    2x at the front side and 2x at the rear side. At the front side, use the pre-mounted screws! At the rear side, use the screws included in the kit. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 30...

  • Page 36: Installation Of The Following Rows

    = first step of installing the second row 3, 3', 3'': included in the pedestal, complete the top row! Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 31...
  • Page 37 Step 31 Subsequently on the rear install the stiffening brackets MXPM 0574. Use the screws provided in the horizontal profile and on the sidewall. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 32...

  • Page 38: Installation Of The Engine Support Profile

    The profile comes with the screws and pins to mount the illumination unit and the projection unit. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 33...

  • Page 39: Installation Of The Screen

    R858189 to the top profile R858215. Use the screws (4x M6x29) provided on the top profile R858215 of a column (included in the pedestal) Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 34...
  • Page 40 Step 38 Re-fix the hexagon socket head cap screw M 6x10. Step 39 Hook the horizontal stitch plates R858186 and R858187 into each other. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 35...
  • Page 41 Apply the vertical stitch plate R858188 to the vertical profiles of the left and the right sidewalls: Just slid the noses of the stitch plate into the slots of the profile. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 36...
  • Page 42 (4mm) Unlock them only when the screen is mounted and stitched! Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 37...
  • Page 43 Proceed stitching the screens from the mid of a row towards the left and the right. Step 45 Apply the jig and lock it using the bolts and counter nuts. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 38...
  • Page 44 For your convenience, apply the top horizontal stitch border and insert the stitch pins before the screen is mounted. Put the screen onto the jig. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 39...
  • Page 45 When the screen is stitched, unlock the horizontal stitch plates and remove the jig. When all screens are mounted and stitched, tightly fasten also the fixation screws on the vertical sides Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 40...

  • Page 46: Installation Of The Standard Trim

    R824241 and 4 screws B362666 M6x7. The trims are mounted using the spacers B363379 and the screws M6x29 (B363372), per vertical trim 2x, per horizontal trim 4x. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 41...
  • Page 47 Step 54 Connect the respective vertical trim components to the corner joints. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 42...
  • Page 48 Connect this assembly to the vertical sides of the modules. Per vertical trim, use 2x spacers B363379 and the screws M6x29 (B363372). Step 56 Connect adjacent trims using R857465. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 43...
  • Page 49 At the bottom you have to shorten the plastic cover at the perforation line. In case of a curved setup, adjust the holes accordingly. These covers protect against ambient light. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 44...

  • Page 50: Installation Of The Design Trim

    At the corner, the horizontal trim and the vertical trim is connected via the corner bracket R823613 and 4 screws B360818 Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 45...
  • Page 51 R824241 and 6 screws B360818. Apply the self adhesive Velcro tape (hook) and then push the design trim firmly onto the standard-trim. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 46...

  • Page 52: Installation Of The Cabling Interface

    Multi Input Module into the power plug foreseen for the illumination unit and to plug in the illumination unit into the AC out interface of the Multi Input Module. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 47...
  • Page 53 This position ensures that every projection unit can be connected via 5m LAN cables! The sheet metal is fixed to the sidewall via 4 screws. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 48...

  • Page 54: Installation Of The Side Covers (Curved Setup)

    These side covers are applied from inside and protect against ambient light. Use rivets to fix the side covers. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 49...

  • Page 55: Installation Of The Mirror

    The nut to mount the mirror to the mirror fixation bracket (see step Step 71) is also in this bag! Step 68 The picture shows the mirror axe position. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 50...
  • Page 56 Please note: this mirror adjustment bracket is included in the display module package! Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 51...
  • Page 57 Zero position: Both, the surfaces of the mirror-side fixation bracket and the fixation facility on the profile are exactly at the same level. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 52...

  • Page 58: Installation Of The Cable Hub

    Step 10. Turn it to the back and hang it with the slit holes into the pre-mounted bolts of the rear bottom profile. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 53...
  • Page 59 Remove these screws, position the cable hub, and fix it with these screws. Step 75 Subsequently insert the cable guide insert and the cover for the cable guide to the cable hub. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 54...
  • Page 60 Mount this power strip also on the cable hub: Use the fixation facilities on the left side! DO NOT CASCADE the power strips!! Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 55...

  • Page 61: Precabling

    Fix the cables only loosely – finalizing the cabling and fixing will be done after the installation of the illumination unit and the projection unit, see Step 84. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 56...

  • Page 62: Installation Of The Top Cover

    On the front, the top cover is just pushed into the slit. On the rear side, the top cover is fixed with two screws. Subsequently the cable guide holes are covered. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 57...

  • Page 63: Installation Of The Illumination Unit

    Remove the respective screws from the engine support profile, hang the illumination unit onto the pins and slid the screw of the rear bottom profile into the keyhole. Tighten the screws. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 58...
  • Page 64 Installation Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 59...

  • Page 65: Installation Of The Projection Unit

    Later the illumination unit and the projection unit have to be moved towards each other for a close and smooth connection of the air and light inlets! Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 60...

  • Page 66: Finalizing The Cabling

    In case a source has to be displayed on additional projection modules, connect the respective DVI output with one of the DVI inputs of the other projection module Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 61...
  • Page 67 The systems provide everything to have a tidy cabling! Make use of these facilities! Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 62...

  • Page 68: Grounding

    Connection of the grounding wire to the power net of the customer has to be done by a qualified electrician! Barco only provides the connection to the display wall! Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 63...

  • Page 69: Covers

    In case of curved configurations, the inner side covers have already been installed prior the installation of the mirror. Close the cable guide holes with the respective covers V313322! Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 64...

  • Page 70: Setting Up The Network

    In case the IP address is static, ONLY switch on one projection module! Proceed with setting up the network as described in the respective chapter in the manual of the web interface. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 65...

  • Page 71: Optical Adjustment

    Use the web interface to perform this action, or the Barco Wall Control Manager software. For more information, please refer to the respective manuals. Use the web interface or the Barco Wall Control Manager to apply a test pattern (grid). For more information, please refer to the respective manuals.

  • Page 72: The Projection Lens For Xga Systems

    Even if locked, the focus adjustment ring can be slightly turned. Do not worry! The focus is locked anyway! Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 67...

  • Page 73: The Projection Lens For Sxga Systems

    Fixation screws for screen size adaptation lock, filled with paint No adjustment should be required wrt screen size adaptation. In production, screen size is set to 50", see picture below. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 68...

  • Page 74: Strictly Prohibited Devices

    For better recognition, these screws are locked with paint. The following picture shows the respective screws in detail: Screws Function 1, 2 (and 3, not visible) Scheimpflug adjustment 4, 5, 6 Mounting and fixation screws Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 69...

  • Page 75: Adjustment Devices

    F F F F Lens Horizontal trapezoid H1, H2 Lens securing screws V1, V2 Vertical trapezoid Horizontal lens shift Mounting angle Vertical lens shift Rotation Table 1 Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 70...

  • Page 76: First Steps

    (nuts, screws…) 6.7 Focus adjustment The sharpness of the outlines of the squares (test pattern) is adjusted by turning the focus adjustment ring. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 71...

  • Page 77: Picture Size

    Turn the adjustment screw V1 clockwise and V2 counterclockwise until the vertical lines gets parallel to the border of the screen. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 72...

  • Page 78: Horizontal Trapezoid

    Turn the adjustment screw H1 clockwise and H2 counterclockwise until the vertical lines gets parallel to the border of the screen. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 73...

  • Page 79: Rotation

    Use the adjustment screws for horizontal lens shift C. Loosen the left and tighten the right screw to move the picture to the right. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 74...

  • Page 80: Vertical Picture Shift

    • Tighten carefully the four securing screws of the lens. • Check if the position of the picture didn’t change while locking the projection unit. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 75...

  • Page 81: Wall Attachment

    Steel cable all fixation material Screws, ball joint connections, anchors and so on Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 76...
  • Page 82 A display wall which is 4 modules in width is fixed to the wall by 3 telescope bars. The diagonal arrangement of slack steel cables is between the second and the third telescope bar. Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 77...

  • Page 83: Addresses

    Addresses 8 Addresses Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 78...

  • Page 84: Hotline

    Feel free to contact us if you have any further questions! • Barco N.V. Projection Systems - Europe Noordlaan 5, B-8520 Kuurne Phone: +32-56-368-282, Fax: +32-56-368-251 E-mail: support.bcd@barco.com, Web: www.barcocontrolrooms.com Barco - OV-808, OV-815– R599874 – installation manual – revision 01– November 2007 ___________________________________________________________ 79...

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