Table of Contents
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SAP 100029
Operating Manual
Fork positioner with fork carrier for ISO 2330 forks with sideshift and mechanical
T 163SN
synchronism
Fork positioner with fork carrier for ISO 2330 forks without sideshift and
T 163N
mechanical synchronism
Edition 03/15
Fork Positioner
T 163SN / T 163N
Original Operating Manual
en
1
Subject to modifications
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Table of Contents
Related Manuals for KAUP T 163SN
Summary of Contents for KAUP T 163SN
- Page 1 SAP 100029 Operating Manual Fork Positioner T 163SN / T 163N Fork positioner with fork carrier for ISO 2330 forks with sideshift and mechanical T 163SN synchronism Fork positioner with fork carrier for ISO 2330 forks without sideshift and T 163N...
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Page 2: Table Of Contents
Operating Manual Contents Page Introduction ............................. 4 Working with this manual ......................4 Warning notes and symbols ..................... 4 Copyright ..........................4 CE-Mark ........................... 5 Qualified and authorised personnel ..................5 Warranty claims based on defects ................... 5 Limits of applicable use ......................5 Safety aspects ............................ - Page 3 Orders for spare parts Export 0049 (0) 6021 865344 0049 (0) 6021 865348 Outside of normal business hours the Kaup – Service Hotline is available to you 365 days a year: 0049 (0) 172 6295 297 Monday - Friday: 17:00 – 7:00 Uhr Saturday und Sunday: 8:00 –...
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Page 4: Introduction
This documentation including all parts is copyrighted. Any use or change outside the narrow limits of copyright law without permission from KAUP GmbH & Co KG is forbidden and liable to prosecution. This applies, in particular, to reproduction, translation, microfilming as well as storage and processing in electronic systems. -
Page 5: Ce-Mark
They are assigned tasks by the equipment owner. Warranty claims based on defects KAUP shall not be liable for any damage to the equipment resulting from: Improper use / operation. Modifications to components. -
Page 6: Safety Aspects
Operating Manual Safety aspects As the user, extend the safety instructions with generally applicable, legal and other measures that ensure a safe and environmentally friendly operation of the attachment. Pay close attention to all safety- and danger-related signs on the attachment and in this operating manual. -
Page 7: Design
Operating Manual Design The fork positioner consists of a fork carriage (1), in which a holder for forks (4) with a safety retaining stop (5) is hydraulically moved by way of a cylinder (2) and chain (3). A guide rail (6), sideshift components (7) and hooks (8) are fitted from the rear side onto the fork carriage (1). -
Page 8: Improper Use
Operating Manual Improper use Exceeding the allowable load capacity and load centre. Dragging or pushing loads with the attachment. It is not permitted to transport loads which cause lateral forces on the forks. It is not permitteld to clamp loads. Transporting persons with the load or load handling devices. -
Page 9: Fork Positioner With Sideshift
Operating Manual 4.1.1 Fork Positioner with sideshift Hoist the attachment at the positions indicated (1). Demount the lower hooks (2). Mount the attachment on the fork carriage of the lift truck (3). Check that the attachment is correctly seated in the centre lock (4). ... -
Page 10: Fork Positioner Without Sideshift
Operating Manual Before initial operation, check the functions and the identification of the attachment with the movement directions of the operating elements (operating lever, joystick, etc.). Mount the residual carrying capacity notice and identification of the operating elements (if not ... -
Page 11: Checking Out
Operating Manual Checking out KAUP-attachments are delivered pre-lubricated. If the attachment has been in storage for a longer period, we recommend that it be lubricated again before being placed in service. See 6. Maintenance and onwards. Failure of the safety devices (e.g. the pressure relief valve and the non-return valve) and incorrect connection of the controls to the actuators can cause malfunctioning of the attachment and damage to it. -
Page 12: Load Handling
Ensure that multiple items stacked on top of one another are securely fastened. Maintenance and servicing General Regular maintenance is essential to ensure reliable operation and long service life of the KAUP attachment Ensure that maintenance and servicing are performed by qualified and authorised personnel only. -
Page 13: Significant Modification
Operating Manual Do not use third party spare parts. Through poor quality or incorrect matching they can result in a risk of accident. The EC Declaration of Conformity by the manufacturer becomes invalid and you assume full responsibility in the case of accident. -
Page 14: Schedule For Routine Maintenance And Lubricants
Operating Manual Schedule for routine maintenance and lubricants Lubricants approved and recommended by KAUP Greases Note Lithium soap grease Designation DIN51825: e.g. Avialith 2 NLGI Class 2 K 2 K-30 Complex soap grease e.g. Turmogrease Gel M 5 Foundry quality... -
Page 15: Fork Positioner Without Sideshift
Operating Manual 6.3.2 Fork Positioner without sideshift Daily Check all lines, hoses and connections for leakage and damage. After 50h / every 500h thereafter Check: Screws (4) on the hooks (6). Screws (5) on the sideshift components (29). Screws (23) on the hooks (24). Screws (25) on the intermediate plates (26). -
Page 16: Forks
Operating Manual Every 200h Check wear on: Sliding pieces (2). Deviating roller (21). Supporting rollers (7) on the hooks (6). Sliding pieces (30) on the holder for forks (13). As necessary Renew worn sliders (2) by removing the hooks (6). Remove the fork positioner in the reverse order to that described in section 4.1. -
Page 17: Fork Carriage
Operating Manual 6.3.4 Fork carriage Yearly Check the ISO strips at the fork carriage (8) for wear. Render the fork positioner inoperative when at least one of the three wear limits c2, k2, or d2 is underrun. Wear limit (z) in [mm] ISO-Kl.2 ISO-Kl.3 ISO-Kl.4... -
Page 18: Identification Plate And Caution Board
Operating Manual 6.3.5 Identification plate and caution board Number Description KAUP order number only by quality Identification plate department Before putting into operation carefully read and take note of the 0100016401 operating and security instructions. Never reach into the unit as long... -
Page 19: Troubleshooting
Operating Manual without, engraved in KAUP – order number ko xxxxxx the material Troubleshooting Troubleshooting should only be performed by qualified and authorised personnel. Fault Possible cause Correction Fork Positioner Opening and closing Insufficient fluid flow from Increase flow rate of truck's... -
Page 20: Disposal
Operating Manual Fault Possible cause Correction Oil leakage Leaking Screw fitting is leaking Tighten / seal screw fitting Sealing kit defective Replace sealing kit Replace piston rod and Piston rod scored sealing kit Fault Possible cause Correction Solenoid valve Not functioning Solenoid coil defective Replace solenoid coil Inspect power cable and... -
Page 21: Ec Declaration Of Conformity (Summary)
Operating Manual EC Declaration of Conformity (Summary) KAUP GMBH & Co. KG • Braunstraße 17 • D-63741 Aschaffenburg we hereby declare that the machinery Model: Fork positioner Type: T 163SN, T 163N conforms to the latest valid version of the Machinery Directive 2006/42/EG.
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