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Sealey E540.V3 Instructions page 2

Multi-purpose rotary tool & engraver kit

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2. INTRODUCTION
multi-purpose high-speed power tool with on/off and electronic variable speed controls. stepless control between 10000 and 32000rpm.
Spindle lock for fast tool changes. Supplied with a full range of tips, wheels, sanding discs/bands, dressing stone, chuck spanner and flexible
rotary shaft. suitable for carving, shaping, de-burring, drilling, engraving, cutting and tool sharpening. supplied in carry-case.
3. SPECIFICaTION
Model No: ..................................................................................................................................................... E540.V3
motor Power - supply ............................................................................................................................135W - 230V
speed range ...............................................................................................................................10000 to 32000rpm
collet capacities .............................................................................................................................. 2.3mm and 3mm
twist drills ........................................................................................................................................ 2.3mm and 3mm
mounted Points ..................................................................................................................................................10pcs
diamond tipped engraving Heads ......................................................................................................................2pcs
sanding cylinder .............................................................................................................................. 12.7mm x 15mm
Accessories ...........................................................................sanding bands (4pcs), sanding discs (3pcs), spanner
4. CONTENTS
3.1 Refer to fig.1 and 2.
1)
10 Point Grinding wheel set.
2)
spherical diamond cutter.
3)
tapered diamond cutter.
4)
mandrel for felt wheel.
5)
mandrel for cut-off wheel.
6)
Hss twist drill (2.3mm)
7)
Hss twist drill (3mm).
8)
cut-off wheels.
9)
sanding discs (20 x 0.35mm).
5. OPERaTION
5.1.
Fitting accessories
5.1.1. ensure the tool is switched off and unplugged from the mains supply.
5.1.2. Press the spindle lock button and slowly turn the collet nut until the spindle lock engages. refer to fig.1.
5.1.3. retain pressure on the spindle lock button and turn the collet nut anticlockwise to open the collet.
NOTE: Never press the spindle lock button when the tool is running.
5.1.4. the required accessory may now be fitted into the collet. fully insert the accessory shaft to reduce the risk of bending in use.
tighten the collet nut firmly. finally, release the spindle lock button.
5.2.
Changing collets
5.2.1. to change collets, proceed as in paragraphs 5.1.1. to 5.1.3. but continue to unscrew the collet nut until it can be removed from the
spindle. change collets and replace the collet nut.
5.3.
Operation
5.3.1. select the speed required on the rotary speed control. refer to fig.1. small accessories require high speed and large accessories
low speed. If in doubt, start on a low setting and gradually increase the speed until the best performance is obtained.
5.3.2. NOTE: DO NOT switch on with a tool bit touching the workpiece. Always allow a bit to reach required speed before applying it
to the workpiece.
5.4
Flexible extension drive
5.4.1. ensure the tool is switched off and unplugged from the mains supply.
5.4.2. to connect the flexible drive extension pull the drive shaft out of the aluminium connector by about 30mm as shown in fig.2.
5.4.3. unscrew the black threaded collar from the drive end of the motor unit. see fig.1.
5.4.4. Press the spindle lock button and slowly turn the collet nut until the spindle lock engages. refer to fig.1.
5.4.5. retain pressure on the spindle lock button and turn the collet nut anticlockwise to open the collet.
5.4.6. Insert the drive shaft into the collet and hand tighten the collet nut. further tighten the nut using the spanner provided. see fig.2-12.
5.4.7. Bring the extension drive connector up to the thread on the motor unit and screw it fully on clockwise.
5.4.8. At the other end of the flexible drive insert the locking bar (14) into the hole in the drive head as indicated in fig.2. turn the collet nut
clockwise until the locking bar slides into the hole in the shaft and locks it.
5.4.9. turn the collet nut anti-clockwise to loosen the collet and insert the required accessory. Hand tighten the collet nut and then further
tighten it using the spanner provided. see fig.2-12.
5.4.10. remove the locking bar.
5.4.11. Position yourself, ready for work, holding the drive head firmly before turning the motor unit on.
© Jack sealey limited
cutting discs (8pcs), Polishing Wheels (4pcs) dressing stone
10) sanding band (12.7 x 12.7mm).
11) sanding shank (12.7 x 12.7mm).
12) spanner (9.7mm).
13) Brass collet (2.3mm).
14) flexible drive locking bar.
15) felt wheel (22 x 7mm).
16) felt wheel 12.7 x 7mm).
17) dressing stone (20 x 10 x 10mm).
18) flexible extension drive.
19) motor unit.
Original Language Version
e540.V3
Issue: 1 - 17/04/14

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