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max height - ram to table .............................................1030mm
min height - ram to table ................................................150mm
Work table aperture .......................................................164mm
Work table depth ...........................................................184mm
Work table width ............................................................695mm
overall height ..............................................................1801mm
Weight .............................................................................166kg
Gauge included ...................................................................Yes
Air consumption .................................................................9cfm
Working pressure ....................................................108-123psi
4. asseMbly
ReFeR To PARTS lIST dIAGRAm
4.1.
Unpack the product and check the contents. Should there be any damaged or missing parts, contact your supplier immediately. Take
care to ensure safety when removing main frame from its packing, as the unit is very heavy.
4.2.
Use the parts diagram as your guide to assembly. lay all parts and assemblies out before beginning assembly. The following
procedure is recommended.
4.3.
Attach one of the base sections (5) to the left post and lower cross member (7) using bolts (8), washers (2), lock washers (3) and
nuts (4). Add two supports (6) to the post and base sections, using bolts (1), washers (2), lock washers (3) and nuts (4).
Repeat the operation for the right hand side.
4.4.
lifting from the upper cross beam end lift the press into an upright position.
warninG! ensure help is available and use slings and a suitable hoist or gantry to raise the press to an upright position.
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4.5.
Insert the bed frame pins (9) and circlips(10) into the holes in each of the posts, ensuring that they are level and then with the help of an
assistant insert the bed frame (11) into the press frame resting on to the pins and add further pins (9) and use circlips (10) to lock in place.
4.6.
Attach the pump and air motor to the right hand post using bolts (18) and washers (2).
4.7.
Attach the ram assembly (15) to the upper cross beam using bolts (21) and compression springs (20).
4.8.
Connect the hydraulic hose (27) to the ram (15) (A to A) and assemble the pressure gauge (13) to the ram assembly (C to C).
4.9.
Tighten all nuts, bolts and screws.
5. installation
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danGer! The press is top heavy. If it requires moving after assembly or for relocation, use suitable slings around the top
crossbeam, or lift direct with a forklift with the forks located under the top crossbeam. do not use a pallet truck.
5.1.
Securely attach the press to a flat, firm, level surface taking into account clearance for working pieces.
5.2.
Connect to an air supply as recommended in fig.1. The air supply must be capable of 108 to 123psi and 9cfm.
5.3.
Purge hydraulic system. Before operating the press, the hydraulic system may require purging in order to eliminate any air that may have
built up during transit.
Manual operating system: open the release valve (33) by turning anti-clockwise and pump the handle several times.
5.4.
5.5.
air operating system: open the release valve (33) by turning anti-clockwise and connect the air valve to the air line system, operate the
air valve, allowing the pump to operate until the air has been purged. Should the system malfunction at any time, repeating either of
these procedures may resolve the problem.
fig.1.
6. operation
danGer! This model is purpose designed to withstand greater loads than the hydraulic units can develop. For safety reasons, always
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ensure the workpiece and press tools are secured on the table and will not flex or suddenly "give way" causing danger to operator or the
component.
6.1.
Connect the air valve to the air supply.
6.2.
Check that the release valve on the hydraulic unit is fully closed, ready for operation.
6.3.
locate the flat pressing plates or the v-blocks on to the bed frame, push down the locating pins to ensure the plates do not slip. Place
workpiece onto the plates and position the head of the hydraulic unit on the centre of the workpiece using an appropriate extension.
note: Care must be taken to ensure the plates do not fall from the bed frame.
warninG! do not apply off centre loads.
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6.4.
When work is complete turn the release valve anti-clockwise to release the pressure and the piston and the ram head will retract
automatically. note: Always keep the piston retracted after use.
6.5.
disconnect the air valve from the air supply.
7. Maintenance
note: maintenance and repair must only be carried out by qualified person. Contact your Sealey stockist for details.
7.1.
When the press is not in use, the hydraulic unit ram must be fully retracted to minimise corrosion. Remove the handle to inactivate the
press.
© Jack Sealey limited
Original Language Version
YK309FAH
Issue 2 (H, F) 30/11/18
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