Page 1
SKYLINE ENERGY DUAL COMPRESSOR HYDROCARBON HYDRONIC HEATPUMP INSTALLATION GUIDE SX-20BZA(/SX-21ZA), SX-24ZA, SX-26ZA, V20ZA, V25ZA, V27ZA, V30ZA, V35ZA, V40ZA & V42ZA PCB version CG248008, LCD version CG248009 2019...
Page 2
Foundations & Drainage When siting the heatpump at ground level, the recommended method of mounting the heatpump is to make a rectangular base from concrete house stumps lying on their sides, and topped with expanded foam. If a slab has been prepared, it is still best to use the stumps to raise the unit above the ground. There are many drain holes in the base of the unit.
Recommended clearances: For V-Models: Notes: This plan is a guide only. It assumes that two sides are closed No more than two sides should be closed Overhanging structures such as eaves should be avoided Waste cold air must not be allowed to back-feed into the heatpump Access must be provided for service If only one side is closed then the 500mm clearance can be reduced to 300mm...
Page 6
Recommended clearances: For SX-20BZA/SX-21ZA – SX-26ZA-Models: Notes: This plan is a guide only. It assumes that two sides are closed No more than two sides should be closed Overhanging structures such as eaves should be avoided Waste cold air must not be allowed to back-feed into the heatpump...
Page 7
Water flow-rate in the primary circuit: Before anything else you MUST plan to achieve the required water flow rate in the primary circuit between the heatpump and buffertank. Adequate water flow-rate is critical to achieve maximum efficiency. (Just because a unit is heating does not mean its running efficiently) Avoid restrictive plumbing.
Page 8
Airflow: In general, all Skyline Energy dual-compressor, top draught, hydrocarbon hydronic heatpumps require at least 2m clearance on two sides. There should be no large objects within 2 meters above the fans. Fresh air flow is critical... You must avoid the possibility of waste cold air back-feeding to the unit and driving down its efficiency.
Page 9
Buffertanks: Skyline Energy 200Lt 3-zone buffertank dimensions April 2019...
Page 10
Buffertanks: (continued) Skyline Energy 200Lt 2-zone buffertank dimensions April 2019...
Page 11
Buffertanks: (continued) Skyline Energy 100Lt 2-zone buffertank dimensions April 2019...
Page 12
Electrical install notes: Room thermostat wiring to be 1.0mm or 1.5mm TPS. Room thermostats to be placed in a horizontal wall plate @ 1500mm above floor level. Locate room thermostats away from heat sources e.g. ovens, radiators, aircons or sunlight. The minimum capacity circuit breaker is as per the table, but be aware of higher than normal grid voltage that can make the units draw more current than posted.
Page 15
*Specifications: NOTES: kW input and outputs Amps are rated at 230V. Higher supply voltages can drive the input current a lot higher than specified. Circulation pump loads are not included in kW input ranges, however an allowance for these loads has been made in circuit size recommendations.
Page 16
Real World Testing: Unlike most heat-pump manufacturers, we test every unit in the ambient temperature range where they are really meant to operate. We test and fine-tune EVERY unit prior to dispatch and ensure that it’s C.O.P. is as high as possible. Claims by others of C.O.P.’s of 4 or 5, may be correct in a lab with a standard test condition of 20C ambient and a water temp of 15C, but the C.O.P.’s of these units will be much lower at lower ambient air temperature and higher...
Page 17
Flowrate is critical to efficiency and must be kept within specs. Placing the heatpump close to a carport or veranda can amplify sound level. Skyline Energy will not be responsible for poor placement of heatpumps that create noise problems.
Page 18
Configurations: The heatpump and buffertank can be sited side-by-side or the heatpump located 50 or more metres from the buffertank, but in all cases the primary flow and return water pipes should be of adequate size, and the primary circulation pump of adequate size to provide the required water flow rate.
Page 20
Bleeding and Buffertank The most common failure at commissioning is created by excess air, an air blockage causing no water flow. If the compressor shuts down about 20 seconds after starting 95% CHANCE, YOU HAVE AN AIR-LOCK After initial commissioning, the auto air bleed valve on the top of the tank should expel most of the air.
Page 21
Onsite-testing heatpump output: There is an onsite test to prove the efficiency of the system, measuring the time it takes for the buffertank to heat. This test will always give a slightly lower result because of the losses that will be in any buffertank system.
Page 22
Onsite-testing heatpump output - continued: Formula to Calculate Kilojoules; 4816 x LOAD x RISE / 1000/60/TIME = kW OUTPUT LOAD = Tank capacity plus plumbing TIME = Duration of test RISE = 10C 4186 x 210 x10/1000 = 8790kj EXAMPLE: 200Lt buffertank +10Lt plumbing, LOAD = 210 Temperature rise was 10C, RISE= 10 4186 x 210 x10/1000 = 8790kj...
Page 23
Skyline Energy 200Lt buffertank Stainless Steel (2-zone or 3-zone):...
Operation: The system is primarily driven from the room thermostat(s). Room thermostat(s) directly controls the zone circulation pump(s) and may kickstart the buffertank controller. Zone pump delivers water to the floorcoils or radiators. When the room thermostat(s) call for heat, the buffertank controller fires-up and will make a decision based on the buffertank water temperature, to energize the primary circulation pump and start the heatpump.
Page 30
2.1 “Power” button ● Press and hold the Power button for 1 second to turn ON and turn OFF (change State to ON Off) the heatpump. (water heat icon is displayed when ON) ● Press the Power button at any time to quickly exit to home screen . ●...
Page 31
3. Operating 3.1 Parameters query and setting ① ① ① ① W orking status parameters query To enter the working status query section, press the “M” button, and scroll through the parameter settings display. Working status parameters (table 1) Code Parameter No code Water tank temp (...
Page 32
Error code (table2) Error code Parameter Er01 Wrong phase error Er02 Lack phase error Er03 Water flow switch error (NOT USED) Er05 Outlet gas pressure of compressor 1 is too high error Er06 Inlet gas pressure of compressor 1 is too low error Er07 Outlet gas pressure of compressor2 is too high error Er08...
Page 33
② ② ② ② U ser parameters query and setting (works in both ON and OFF state) To enter the USER parameters query and settings interface: ◆ Under the main interface, press and hold the “M” button for 3seconds, then press “+”and “-“...
Page 34
③ ③ ③ ③ F actory parameters query and setting (works in both ON and OFF state) To enter the FACTORY parameters query and settings interface: ◆ Under main interface, press “Power” button and “+” button at the same time for 3 seconds, enter factory parameters password interface, will display “0.0.0.0”, press “clock”...
Page 35
FACTORY parameters query and setting (table 4) Factory Code Meaning Setting range Remarks setting Ambient air temperature below which heat pump will stop ℃ ~ ℃ ℃ working to protect 20min ~ Defrost period setting 55min 90min Air HE lowest tube temp below ℃...
Page 36
④ ④ ④ ④ T ime limit setting To enter the time limit setting parameters query and settings interface, the process is same as factory parameter query and setting, password is “8.5.6.3” Time limit query and setting (table 5) Setting Initial Code Meaning...
Page 37
② ② ② ② T imer setting and cancelling (ON/OFF timer) ◆ At main interface, press “clock” button, enter timer group setting. Now press “+”or“-”button, can switch timer groups, there are 4 groups ON/OFF timer. ◆ When group 1 ON timer flashing, press “clock” button, enter group 1 ON timer “hour” setting interface, “hour”...
Page 38
③ ③ ③ ③ Lock keys and unlock keys ◆ At locking state, press “power” button for 3seconds, buzzer will give a voice of “Di”, keys will be locked. ◆ If there is not operation within 60seconds constantly, will lock keys automatically. ④...
Part 2. Working modes: 1. Heating mode ◆ W ater tank temp ≤ Water tank preset temp L3-Compressor restart temp drop setting L2, start to heat. ◆ W ater tank temp ≥ water tank preset temp L3, stop heating. 2. Defrost mode :...
Page 40
◆ A t 55sec, four way valve losses electricity, electric heater stop working (according to electric heater controlling logistic to judge if electric heater continues to work) ◆ A t 60sec, fan motor starts. ◆ A t 65sec, compressor start, recover normal heating mode. ◆...
Page 41
◆ W hen system request power on, water pump start at once ; ◆ , ; When system request power off w ater pump delay 30s to stop after compressor stop ◆ When defrost, water pump doesn’t stop. 4. Fan motor ◆...
Page 42
6. Return water vale (When L6=20℃ ℃ ℃ ℃ , return water function is invalid) 6.1 Condition of return water valve open (should met at the same time): ◆ Low water level switch connects ◆ Water tank temp ≥ preset return water temp L6 + 5 ◆...
Page 43
④When heat pump is under off state, cool water compensating valve is not allowed to pen, ⑤When defrost, cool water compensating valve is forced to close. 8. Electric expansion valve Because of electric expansion valve working is very complicated, here will not descript how it working.
Page 44
◆ A fter heat pump power on, if detect hot water tank temperature sensor is short circuit or open circuit, system will judge hot water tank temperature sensor error, heat pump will stop working. ◆ T his error can recover automatically. ◆...
Page 45
◆ W hen this error happen, operating panel will alarm, system 1 display Er:16, system 2 display Er:17. 8. Inlet gas temperature sensor error ◆ A fter heat pump power on, if detect inlet gas temperature sensor is short circuit or open circuit, system will judge inlet gas temperature sensor error, heat pump will continue to work.
Page 46
◆ A fter compressor has started for 3min, if detect inlet gas pressure switch disconnects for 10seconds, system will enter low pressure protection, and heat pump stop working. ◆ I f this problem happen 3times within 30minutes, system will not recover normal working unless cut off electricity (the first two times can recover automatically) ◆...
Page 47
◆ T his error can recover automatically. ◆ W hen this error happen, operating panel will alarm, and display Er:03. 15. Compressor current is too small or too large protection ◆ 6 seconds after compressor start, detect compressor current, if current ≤1A and lasts for 6sec, or current ≥L8 and lasts for 6sec, system will stop working to protect.
◆ If both ambient temperature and outlet water temperature have error, system will only enter 1 step anti-freeze, start water pump automatically. 18. Water level switch error ◆ U nder standby or power off state, if detect high water level switch connects, but low water level switch disconnects, then judge water level switch has error, heat pump will stop working to protect.
Page 49
5. Time limit setting by password ◆ I nstaller can set limited running time, when heat pump total running time reach preset time, heat pump will be locked, can’t start to work anymore. ◆ T ime limit setting can be removed, details can be consulted operating panel introduction. 6.
Page 50
2. Output and input port No Digital input Digital output Analog input Analog output Water flow Electric Water tan temperature sensor switch expansion valve 1 High pressure Electric Compressor 2 Outlet water temperature sensor switch 1 expansion valve 2 High pressure air heat exchanger lowest tube Compressor 1 switch 2...
Page 51
Low pressure air heat exchanger lowest tube Electric heater switch 1 temperature sensor 1 Low pressure Return water valve Outlet gas temperature sensor 1 switch 2 Linkage switch Cool water Outlet gas temperature sensor 2 compensating valve* 3phase A Inlet gas temperature sensor 1 3phase B Inlet gas temperature sensor 2 3phase C...
Need help?
Do you have a question about the SX-20BZA and is the answer not in the manual?
Questions and answers