Table of Contents
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Table of Contents
Summary of Contents for Quattroflow 1200S
- Page 1 perat ting a Insta allatio Inst tructi ions uattrofl low 120 00S Qu uaterna ary Pum Stain nless St teel 4-P Piston- -Diaph ragm P Pump ultiple-U Use) Models witho out (image le eft hand) and with separa te control bo or with integ grated contro oller (CV mo...
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Page 2: Table Of Contents
1.2. Storage ......................3 1.3. Labelling of the pump ..................3 Description of the QF 1200S pump ..............4 2.1. Appropiate use ....................4 2.2. General description of the machine ..............4 ... -
Page 3: General
1.2. Storage In general the Quattroflow pump is delivered operational and packaged. If the unit is not installed right away, proper storage conditions are important for a trouble free operation later. The pump has to be protected from wetness, coldness, dirtying, UV-radiation and mechanical influences. The following... -
Page 4: Description Of The Qf 1200S Pump
2. Description of the QF 1200S pump 2.1. Appropriate use The Quattroflow 1200S is a 4-piston Diaphragm pump, which is mainly used to pump water-like fluids that are typically handled in research-, pilot plant- or production facilities of the pharmaceutical, biotech, food or cosmetic research centers or plants. -
Page 5: Start-Up
The direction of flow can be adjusted by turning the pump chamber in 90° steps. The Quattroflow 1200S is self-priming and can run dry. Inside the pump chamber there are no rotating parts that might cause heating up of the product or shed particles. -
Page 6: Compact Models With Integrated Controller
2.4. Compact models with integrated controller Quattroflow 1200S pumps can be delivered without or with separate control box. In addition there are compact models (code CV resp. HT) with integrated controller available. 2.4.1. CV – Compact model (230V) The compact model CV (with 230V motor only) is equipped with a 5° eccentric shaft and achieves a flow rate of 10 –... -
Page 7: Ht Compact Model (100-240V)
2.4.2. HT – Compact model (100-240V) The compact model HT (100-240V) is equipped with a 5° eccentric shaft and achieves a flow rate of 6 – 1200 l/h (1.6 – 317 gph). Operation of a QF1200S-CV via the control panel: LED EXT Display rpm (max. -
Page 8: Cleaning (Cip)
2.5. Cleaning (CIP) Depending on the products in contact with the pump and given requirements the cleaning procedure needs to be adapted accordingly. It is the responsibility of the user to verify the cleaning efficiency. Safety rules and safety measures like protective glasses, gloves and protective clothing have to be followed and used when working with chemicals like sodium hydroxide (NaOH). -
Page 9: Safety
3. Safety These operating instructions contain basic hints to be observed during installation, operation and maintenance. Therefore, prior to mounting and commissioning, these operating instructions must by all means be read by the fitter as well as the pertinent expert personnel/customer and must always be available at the place of installation of the pump. -
Page 10: Safety Instructions For Maintenance, Inspection And Mounting Operations
Please pay attention to the further safety regulations. 3.7. Unauthorized reconstruction and spare part usage The use of non-original Quattroflow spare parts or not authorized accessories and reconstructions lead to the lapse of the warranty immediately. When operating such a pump, damages of properties and/or persons cannot be excluded.. -
Page 11: Further Warning And Safety Instructions
Make sure that the slots for the cooling air are not blocked. Due to the versatile possibilities to use the Quattroflow pump it is highly recommended to check case by case if the pump will be the right tool for the specific application. - Page 12 Quattroflow pumps can lead to bruises when lifting, sinking or assembling them. Appropriate accessories and safety equipments are to be used. Big and heavy modules have to fixed and secured to lifting gears when transporting/replacing them. Disconnect mains before doing any maintenance! The housing of the control box or the motor is to be opened only by skilled personnel.
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Page 13: Maintenance/Servicing Of The Qf 1200S
4. Maintenance/Servicing of the QF 1200S Due to the robust construction the Quattroflow pump are widely maintenance-free. The ball bearings do not need any extra lubrication. The diaphragms, valves and o-rings should be checked in regular intervals and if needed they has to be replaced (Service kit diaphragm-valves-o-rings: PSKITQF12MU). -
Page 14: Replacement Of Diaphragm, Valves And O-Rings
4.1. Replacement of diaphragm, valves and o-rings The replacement of the diaphragm and the valves can be conducted by the operator. The following drawings describe it step-by-step (maintenance kit PSKITQF12MU). In case of bursting diaphragms by overpressure we advice also to change the bearing unit (PSKITWLC123 or PSKITWLC125 resp. -
Page 15: Assembly Of The Pump Chamber
4.1.2. Assembly of the pump chamber Turn the pump chamber until you see the screw of the clamping ring and fix it with 5mm hex key with a torque value of 6 Nm. Pay attention to the following torque values: Image 10: Bolts pump chamber 10 Nm (7.4 lb-ft) Image 10: Bolts diaphragm cover housing 5 Nm (3.7 lb-ft) Image 12: Bolt clamping ring 6 Nm (4.4 lb-ft) -
Page 16: Replacement Bearing Unit
4.2. Replacement bearing unit Maintenance kit PSKITWLC123 (3° eccentric shaft) or Maintenance kit PSKITWLC125 (5° eccentric shaft) for QF1200S and QF1200S-HT or Maintenance kit PSKITWLC125-CV (QF1200S-CV) The replacement of the bearing unit can be conducted by the operator. The following drawings describe it step-by-step. -
Page 17: Assembly Of The Ring Drive Unit
4.2.2. Assembly of the ring drive unit Turn the pump chamber until you see the screw of the clamping ring and fix it with 5mm hex key with a torque value of 6 Nm (4.4 ft-lb). gap 1.5 mm (0.079 –... -
Page 18: Disassembly/Assembly Of The Drive Housing
4.3. Disassembly/assembly of the drive housing 1. Dismounting drive house: 1. Mounting of drive house: 4x M6 (wrench size10) Fitting 4x M6 (wrench size10) remove screws. screws with washer. For further questions and ordering of spare parts please contact the manufacturer. QF1200S;... -
Page 19: Operating Troubles, Causes And Remedial Action (Troubleshooting)
5. Operating troubles, causes and remedial action (Troubleshooting) Operating troubles Causes and remedial action Delivery Pump Pump is not Pressure Irreg- Pump Motor Display Pump does does head is ular oper- gets show tained pump ates Error leaky start prime obtained delivery noisily... -
Page 20: Performance Charts Of The Qf 1200S
6. Performance charts of the QF 1200S Testmedia: Water at ambient temperature Type of eccentric shaft: 3° resp. 5° Discharge pressure: 0 to 6 bar (0 to 87 psi) Shows approximate flow rates as function of pump rpm. Please note:... - Page 21 Eccentric shaft: 5° Frequency Motor [Hz] 1400 1200 1000 1000 1500 2000 Pump speed [RPM] 0 bar 3 bar 6 bar Frequency Motor [Hz] 1000 1500 2000 Pump speed [RPM] 0 psi 43 psi 87 psi The flow rates showing at the charts above were ascertained with new diaphragms and new valves under standard conditions after the final assembly of the pump. Depending on the selected motor/frequency drive combination, the motor frequency and the resulting pump speed might differ.
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Page 22: Performance Compact Model Qf1200S-Cv
6.2. Pe erformanc e compac ct model w with integr rated cont troller (QF F1200S-CV V) with eccent tric shaft 5 5° (0 psi, 2 29 psi, 58 ps i, 87 psi) The flow w rates showi ing at the cha arts above w were ascertai ined with new... -
Page 23: Technical Data Of The Qf 1200S
7. Technical data of the QF 1200S QF1200S - CV QF1200S - HT QF1200S QF1200S Description Unit Integrated Integrated Standard Motor Synchronmotor Controller Controller Flow rate max.: Eccentric shaft 3° l/h (gph) 800 (211) Eccentric shaft 5° l/h (gph) 1200 (317) - Page 24 (lb) 8 (17.64) 1,6 (3.53) All technical data relate to a Quattroflow pump in the standard version. Special designed pumps (e.g. special product connections) may have different data that can be found in the advanced documentation for each Quattroflow pump.
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