Alfa IN PEGAS 121 PLASMA Operating Manual

Alfa IN PEGAS 121 PLASMA Operating Manual

Plasma cutting machine

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PLASMA CUTTING MACHINE
PEGAS 121 PLASMA
OPERATING MANUAL
ALFA IN a.s ©
www.alfain.eu
PEGAS 121 PLASMA manual EN 11

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Summary of Contents for Alfa IN PEGAS 121 PLASMA

  • Page 1 PLASMA CUTTING MACHINE PEGAS 121 PLASMA OPERATING MANUAL ALFA IN a.s © www.alfain.eu PEGAS 121 PLASMA manual EN 11...
  • Page 2: Table Of Contents

    MAIN PARTS OF THE MACHINE ............11 ACCESSORIES ..................13 GETTING STARTED ................15 CUTTING ....................17 MAINTENANCE ..................19 10. STATEMENT OF WARRANTY ..............21 11. DISPOSAL ....................22 12. WARRANTY LIST ..................22 ALFA IN a.s © www.alfain.eu...
  • Page 3: Introduction

    3/22 1. INTRODUCTION Congratulations on your new ALFA IN product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This Operating Manual has been designed to instruct you on the correct use and operation of your ALFA IN product.
  • Page 4: Safety Instructions And Warnings

    The kinds of fumes and gases from the plasma arc depend on the kind of metal being used, coatings on the metal, and the different processes. You must be very careful when cutting or welding any metals which may contain ALFA IN a.s © www.alfain.eu...
  • Page 5 In our generator this voltage is 420V. The maximum open-circuit voltage of the plasma machines is established by national and international standards (EN 60974-1) depending on the type ALFA IN a.s © www.alfain.eu...
  • Page 6 2. Welding gloves 3. Welding apron and cloth 4. Welding boots RISK OVERVIEW 1. Risk of electric shock 2. Ultraviolet light and light radiation 3. Risk of inhaling gas fumes and dust particles 4. Burns 5. Noise ALFA IN a.s © www.alfain.eu...
  • Page 7: Conditions Of Use

    7/22   NOTE The Machine Torches (AUT) must not be used with PEGAS 121 PLASMA. It may only be used together with PEGAS 121 PLASMA CNC.   NOTE 1. It is forbidden to operate a machine with damaged insulation of the cutting torch or supply cable.
  • Page 8: Technical Data

    During operation, the device may be the source of interference. Caution We warn users, that they are responsible for possible interference from welding. 4. TECHNICAL DATA PEGAS 121 PLASMA Method Plasma cutting Mains voltage V/Hz...
  • Page 9 9/22 Dimensions (w x l x h) 240 x 440 x 675 Weight 32,4 PEGAS 121 PLASMA CNC Method Plasma cutting Mains voltage V/Hz 3 x 400/50-60 Cutting current range 20 - 120 Open-circuit voltage U Mains protection 32 @ Max.
  • Page 10 10/22 EXPLANATION OF TERMS (VALID ONLY WHILE USING ALFA IN ALFATEC CNC SYSTEM) Productive Pierce / cutting (I max) means a cutting process whereby the plasma is set to the maximum cutting current and a good cut quality is achieved.
  • Page 11: Main Parts Of The Machine

    1. LED indicator flashes – the Retaining Cup isn’t on or is fitted badly 2. LED indicator shines – low gas pressure Manometer ALFA IN a.s © www.alfain.eu...
  • Page 12 LED indicator – arc burning – after you press the torch button, it shines, on the torch is a voltage Switch Setting of gas flow Continuous cutting Cutting material with gaps – Caution! Higher wear of nozzles and electrodes Gas fitting Controller Mains cable Switch ON/OFF ALFA IN a.s © www.alfain.eu...
  • Page 13: Accessories

    13/22 6. ACCESSORIES PART OF DELIVERY Pos. Code Description Earthing cable PEGAS 121 3 m Picture 2 – Torch SVH-125 – spare parts ALFA IN a.s © www.alfain.eu...
  • Page 14 5800 Cutting Tip 125A TM/SVM (pkg.10) 7080 Shield Cup Body 45-85A SV-125 7081 Shield Cup Body 100-125A SV-125 7082 Swirl Ring SVH-125 (pkg.2) 5803 Deflector Precision Cut 45A TM 5817 Shield Cap Machine 45-85A TH ALFA IN a.s © www.alfain.eu...
  • Page 15: Getting Started

    7. Connect the mains plug to the mains socket. 8. After turning on the ON/OFF switch A15 the display A5 will illuminate. 9. Connect the work lead cable to the material being cut and to the ALFA IN a.s © www.alfain.eu...
  • Page 16 Pos. Item No Description 5302 Air filter AT 1000 5304 Set for filter AT 1000 to PEGAS Plasma   NOTE Max. allowable pressure of filter AT 1000 is 8,5 bar ALFA IN a.s © www.alfain.eu...
  • Page 17: Cutting

    (see Pic. 4). This workflow must always be followed, if the thickness of material is above above 3 mm. ALFA IN a.s © www.alfain.eu...
  • Page 18 6. Unplug the machine from the mains before any intervention inside the machine. PEGAS 121 PLASMA is adapted for use with torch SVH-125 . This combination comply with EN 60974-7 Article 10.1.4. Using any other type and design of a torch must be approved by ALFA IN a.s.
  • Page 19: Maintenance

    5. To clean the plasma cut, disconnect it from the mains supply voltage then open the enclosure and use a vacuum cleaner to remove any accumulated ALFA IN a.s © www.alfain.eu...
  • Page 20 Torch fault when Yellow LED A5 (thermal switch on the protection) always on. machine Torch fault during Yellow LED A5 (thermal normal working protection) always on. process Accessory Cutting torch Red LED A8 blink. ALFA IN a.s © www.alfain.eu...
  • Page 21: Statement Of Warranty

    3. ALFA IN will repair or replace, at its discretion, any warranted parts or components that fail due to defects in material or workmanship within the warranty period.
  • Page 22: Disposal

    As a warranty list serves proof of purchase (invoice) on which is the serial number of the machine, eventually a warranty list below, which is filled in by an authorized dealer. Serial number: Day, month (written in words) and year of sale: Stamp and dealer signature: ALFA IN a.s © www.alfain.eu...

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