Summary of Contents for Yamaha GRIZZLY 350 YFM350TE
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READ THIS MANUAL CAREFULLY! It contains important safety information. LIRE ATTENTIVEMENT CE MANUEL! Il comprend d’importantes informations de sécurité. ¡LEA ESTE MANUAL ATENTAMENTE! Contiene indicaciones importantes acerca de la seguridad. OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE MANUAL DEL PROPIETARIO YFM350TE B14-F8199-60...
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Original instructions Notice originale Manual original PRINTED IN USA 2013.11-0.5×1 CR (E,F,S)
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READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER’S MANUAL YFM350TE WARNING This ATV should not be ridden by anyone under 16 years of age. B14-F8199-60-E0...
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Read this manual carefully before operating this vehicle. This manual should stay with this ve- hicle if it is sold. EC Declaration of Conformity conforming to Directive 2006/42/EC We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan, declare in sole responsibility, that the product YFM350A (YFM350TE) (5Y4AH10W0D0500101–)
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Yamaha experience in the production of fine sporting, touring, and pacesetting racing machines. With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
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EBU17331 IMPORTANT MANUAL INFORMATION EBU17343 FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN- JURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential per- sonal injury hazards.
EBU17421 TABLE OF CONTENTS LOCATION OF THE WARNING AND Starter (choke) ......... 4-11 SPECIFICATION LABELS ......1-1 Seat ............4-11 Storage compartment....... 4-12 SAFETY INFORMATION ........2-1 Front carrier ..........4-13 Rear carrier ..........4-13 DESCRIPTION..........3-1 Adjusting the front shock absorber Left view............3-1 assemblies..........
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Operating the drive select lever and driving Periodic maintenance chart for the in reverse........... 6-3 emission control system......8-3 Engine break-in ........... 6-4 General maintenance and lubrication Parking ............6-5 chart............8-5 Parking on a slope ........6-5 Checking the spark plug......8-9 Accessories and loading......
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Checking and lubricating the cables..8-35 Checking and lubricating the front and rear brake levers ........8-35 Checking and lubricating the brake pedal ............8-36 Checking the wheel hub bearings.....8-36 Lubricating the steering shaft ....8-37 Battery............8-37 Replacing a fuse ........8-40 Replacing a headlight bulb .......8-41 Adjusting a headlight beam ......8-43 Replacing the tail/brake light bulb ....8-44 Removing a wheel........8-44...
Read and understand all of the labels on your ATV. These labels contain important information for safe and proper operation. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a re- placement label from your Yamaha dealer. For Europe...
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YAMAHA 1HP-F811R-00 YFM350A 2014 15.9 kW YAMAHA MOTOR CO., LTD. 1P0-F816R-00 238 kg 2500 SHINGAI, IWATA, JAPAN B14-F155A-10...
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Familiarize yourself with the following pictograms and read the explanatory text, then make sure to check the pictograms that apply to your model. Read the Owner’s manual. NEVER use on paved roads. ALWAYS use an approved helmet and NEVER carry passengers. protective gear.
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This unit contains high-pressure nitrogen Turning 4WD-LOCK gas. (“DIFF.LOCK”) takes more effort. Operate at a slow speed and allow extra Mishandling can cause an explosion. Do not incinerate, puncture or open. time and distance for maneuvers to avoid loss of control. This pictogram shows the loading limits and/or maximum load capacity for this ATV.
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Year of construction Model Name ****** **** *** kW YAMAHA MOTOR CO., LTD. Max. Power *** kg 2500 SHINGAI, IWATA, JAPAN Mass In Running Order...
EBU17432 SAFETY INFORMATION SAFETY INFORMATION Never allow a child under age 16 to operate an EBU17566 ATV without adult supervision, and never allow AN ATV IS NOT A TOY AND CAN BE HAZARD- continued use of an ATV by a child if he or she OUS TO OPERATE.
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Never operate at speeds too fast for your skills Never operate the ATV on hills too steep for the or the riding conditions. Always go at a speed ATV or for your abilities. Practice on smaller hills that is proper for the terrain, visibility, operating before attempting larger hills.
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Never operate an ATV in fast flowing water or in technique described in this manual on level ground. Avoid crossing the side of a steep hill if water deeper than that recommended in this possible. manual. Remember that wet brakes may have ...
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Never maintain an ATV without proper knowl- vehicle. If the vehicle is in safe operating con- edge. Contact an authorized ATV dealer to in- dition and you can safely operate it, restart it form you on basic ATV maintenance. Certain and ride gently back to camp or other known maintenance can only be carried out by certified location where you can receive medical at-...
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While you may find aftermarket products similar in therefore, such accessories are not recom- design and quality to genuine Yamaha accesso- mended. ries, recognize that some aftermarket accessories Use caution when adding electrical accesso- or modifications are not suitable because of po- ries.
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Do not run engine outdoors where engine EWB00073 WARNING exhaust can be drawn into a building through openings such as windows and doors. Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide, EWB02592 a deadly gas. Breathing carbon monoxide can WARNING cause headaches, dizziness, drowsiness, nau- When transporting the ATV in another vehicle,...
EBU17735 INSTRUMENT AND CONTROL FUNCTIONS EBU17761 Main switch The positions of the main switch are as follows: All electrical systems are supplied with power. The headlights and taillight come on when the light switch is on, and the engine can be started. The key cannot be removed.
Yamaha dealer check the electrical circuit. If the warning light stays on when the engine is 1. Neutral indicator light “N” cool, have a Yamaha dealer check the electrical 2. Reverse indicator light “R” circuit. 3. Oil temperature warning light “...
EBU18062 EBU18102 Start switch “ ” Handlebar switches Push this switch to crank the engine with the start- er. See the starting instructions on page 6-1 prior to starting the engine. EBU18155 Light switch “ /OFF” Set this switch to “ ”...
EBU18283 EBU18324 Throttle lever Speed limiter Once the engine is running, pushing the throttle le- Your ATV is equipped with an adjustable speed ver will increase the engine speed. limiter. The speed limiter keeps the throttle from Regulate the speed of the ATV by varying the fully opening, even when the throttle lever is throttle position.
1. Locknut 1. Front brake lever 2. Adjusting screw EBU18443 3. No more than 12 mm (0.47 in) Brake pedal and rear brake lever 3. Tighten the locknut. The brake pedal is located on the right side of the ATV and the rear brake lever is located on the left EBU18392 handlebar.
EBU18462 Parking brake Use the parking brake before starting the engine or after parking the ATV, especially on a slope. Ap- ply the rear brake lever and push down the lock plate to apply the parking brake. Squeeze the rear brake lever to release the parking brake.
Always be sure you have released the park- ing brake before you begin to ride. The brake could overheat if you ride the ATV without re- leasing the parking brake. You could lose braking performance which could cause an accident.
of sparks, open flames, or other sources of ignition such as the pilot lights of water heat- ers and clothes dryers. 2. Do not overfill the fuel tank. When refueling, be sure to insert the pump nozzle into the fuel tank filler hole.
3.3 L (0.87 US gal, 0.73 Imp.gal) rings, as well as to the exhaust system. 3. Wipe up any spilled fuel immediately. Your Yamaha engine has been designed to use NOTICE: Immediately wipe off spilled fuel regular unleaded gasoline with a research octane with a clean, dry, soft cloth, since fuel may number of 91 or higher (95 or higher for Europe).
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1. Arrow mark pointing to “OFF” 1. Arrow mark pointing to “ON” With the fuel cock lever in this position, fuel will not With the fuel cock lever in this position, fuel flows flow. Always turn the fuel cock lever to this posi- to the carburetor.
Move the starter (choke) in direction (b) to turn off the starter (choke). See the “Starting a cold engine” section on page 6-1 for proper operation. 1. Arrow mark pointing to “RES” This indicates reserve. With the fuel cock lever in this position, the fuel reserve is made available.
1. Projection 1. Seat 2. Seat holder 2. Seat lock lever EBU18913 To install the seat Storage compartment Insert the projections on the front of the seat into ECB00131 the seat holders and push down on the seat at the NOTICE rear.
1. Storage compartment 1. Storage compartment check hose Do not exceed the load limit of 2.0 kg (4 lb) for EBU18963 Front carrier the storage compartment. Do not exceed the maximum load of 210.0 kg Do not exceed the load limit of 40.0 kg (88 lb) for (463 lb) for the ATV.
Adjust the spring preload as follows. Turn the spring preload adjusting ring in direction (a) to increase the spring preload and thereby A special wrench can be obtained at a Yamaha harden the suspension, and in direction (b) to de- dealer to make this adjustment.
ECB01091 NOTICE Never turn the adjusting mechanism beyond the minimum and maximum settings. Adjust the spring preload as follows. Turn the spring preload adjusting ring in direction (a) to increase the spring preload and thereby harden the suspension, and in direction (b) to de- crease the spring preload and thereby soften the suspension.
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A special wrench can be obtained at a Yamaha dealer to make this adjustment. 1. Special wrench Spring preload setting: Minimum (soft): Standard: Maximum (hard): 4-16...
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
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ITEM ROUTINE PAGE • Check operation, and correct if necessary. Rear brake • Lubricate cables if necessary. 5-3, 8-26, 8-29 • Check lever and pedal free play, and adjust if necessary. • Make sure that operation is smooth. Lubricate cable and lever Throttle lever housing if necessary.
If there is any leakage, the brake Check that there is no free play in the front system should be checked by a Yamaha dealer. brake lever. If there is free play, have a Yamaha dealer check the brake system. Brake operation ...
Check the operation of the throttle lever. It must 25.0 kPa (0.250 kgf/cm², 3.6 psi) open smoothly and spring back to the idle position Rear when released. Have a Yamaha dealer correct if 25.0 kPa (0.250 kgf/cm², 3.6 psi) necessary. Minimum tire pressure:...
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Use of improper tires on this ATV may cause loss of control, increasing your risk of an acci- dent. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Manufacturing Corporation of America.
EBU19851 Front: Instruments, lights and switches Manufacturer/model: Check that all instruments, lights and switches are MAXXIS/MU13 working properly. Correct if necessary. Size: AT25 x 8-12 Type: Tubeless Rear: Manufacturer/model: MAXXIS/MU14 Size: AT25 x 10-12 Type: Tubeless Aftermarket tires and rims The tires and rims that came with your ATV were designed to match the performance capabilities and to provide the best combination of handling,...
Read the Owner’s Manual carefully before riding on. If the indicator light does not come on, the ATV. If there is a control or function you do not have a Yamaha dealer check the electrical understand, ask your Yamaha dealer. circuit.
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Position (3): short as possible to preserve battery energy. Do Cold engine start with ambient temperature not crank the engine more than 10 seconds on above 25 °C (80 °F). each attempt. Ambient temp./starter (choke) position 7. If the engine is started with the starter (choke) in position (1), the starter (choke) should be returned to position (2) to warm up the en- gine.
EBU20292 Starting a warm engine Follow the same procedure as for starting a cold engine, with the exception that the starter (choke) is not required when the engine is warm. Instead, start the engine with the throttle slightly open. EBU20383 Operating the drive select lever and driving in reverse ECB00171...
If the indicator light does not come on, For ATVs equipped with an odometer or an hour have a Yamaha dealer check the electrical circuit. meter, follow the figures given in km (mi) or the figures given in hours.
If any engine trouble should occur during the EWB00832 engine break-in period, immediately have a WARNING Yamaha dealer check the ATV. Avoid parking on hills or other inclines. Parking on a hill or other incline could cause the ATV to EBU20703...
Yamaha manufacture parts 4. Turn the fuel cock to “OFF”. and accessories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket compa- nies produce. Therefore, Yamaha can neither en-...
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aftermarket products or having other modifica- EBU21062 Loading tions performed to your ATV that change any of EWB00821 the vehicle’s design or operation characteristics WARNING can put you and others at greater risk of serious Never exceed the stated load capacity for this injury or death.
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Load cargo on the carriers as close to the center MAXIMUM LOADING LIMIT of the ATV as possible. Put cargo at the rear of ATV loading limit (total weight of rider, car- the front carrier, at the front of the rear carrier, go, accessories, and tongue): and center it.
RIDE WITH CARE AND GOOD JUDGMENT EBU30901 Get training if you are inexperienced. GETTING TO KNOW YOUR ATV EWB01382 This ATV is for recreation and utility use. This sec- WARNING tion, Riding your ATV, provides general ATV riding Do not operate this ATV or allow anyone else instructions for recreational riding.
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the time to learn the basic techniques well before This ATV is designed to carry the operator and attempting more difficult maneuvers. Become fa- cargo only – passengers prohibited. miliar with this ATV at slow speeds first, even if you The long seat is to allow the operator to shift posi- are an experienced operator.
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Apparel Always wear the following to reduce risk of injury in an accident: Approved motorcycle helmet that fits properly Eye protection (goggles, helmet face shield, or protective eyewear) Over-the-ankle boots, gloves, long-sleeved shirt or jacket, and long pants An approved helmet and other personal protective equipment can reduce the severity of injuries in an accident.
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1. Protective clothing Pre-operation checks 2. Goggles Always inspect your ATV each time you use it to 3. Gloves make sure the ATV is in safe operating condition. 4. Boots 5. Helmet Perform the pre-operation checks listed on page 5-1. Always follow the inspection and mainte- Do not operate after or while consuming alco- nance procedures and schedules described in the hol or drugs.
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Do not exceed the maximum loading limits fully opening, even when the throttle lever is pushed to the maximum. Turning in the adjusting for the vehicle (see “MAXIMUM LOADING screw limits the maximum engine power available LIMIT” in this section or vehicle labeling). ...
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During operation MAXIMUM LOADING LIMIT Always keep your feet on the footboards during ATV loading limit (total weight of cargo, rid- operation; otherwise, they may contact the rear er, accessories, and tongue): wheels. WARNING! Removing even one hand or 210.0 kg (463 lb) foot can reduce your ability to control the ATV Front carrier: or could cause you to lose your balance and...
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ATV should during operation or after leaving the ATV, do not be genuine Yamaha or equivalent components let brush, grass and other materials collect under designed for use on this ATV and should be in- the vehicle, near the muffler or exhaust pipe, or stalled and used according to instructions.
To prevent burns, avoid touching the exhaust sys- BE CAREFUL WHERE YOU RIDE tem. Park the ATV in a place where pedestrians or This ATV is designed for use on unpaved surfaces children are not likely to touch it. only. WARNING! Paved surfaces may seriously affect handling and control of the ATV, and may cause the ATV to go out of control.
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know your country’s laws and regulations before ful when operating on unfamiliar terrain. Al- you ride on unpaved public streets or roads. Do ways be alert to changing terrain conditions not ride on any paved public street, road or motor- when operating the ATV.
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terrain could cause loss of traction or ATV con- trol, which could result in an accident, includ- ing an overturn. [EWB01542] Do not ride in areas posted “no trespassing”. Do not ride on private property without getting permission. When riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the ATV.
Select a large, flat, unpaved area to become famil- TURNING YOUR ATV iar with your ATV. Make sure that this area is free EWB01772 WARNING of obstacles and other riders. You should practice control of the throttle, brakes, and turning tech- Always follow proper procedures for turning as niques in this area before trying more difficult ter- described in this Owner’s Manual.
Improper riding procedures such as abrupt throt- tle changes, excessive braking, incorrect body movements, or too much speed for the sharpness of the turn may cause the ATV to tip. If the ATV be- gins to tip over to the outside while negotiating a turn, lean more to the inside.
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Never go over the top of any hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill. Never attempt to turn the ATV around on any hill until you have mastered the turning tech- nique as described in the Owner’s Manual on level ground.
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Do not attempt to climb hills until you have mas- If you are climbing a hill and you find that you have tered basic maneuvers on flat ground. Always not properly judged your ability to make it to the check the terrain carefully before attempting any top, you should turn the ATV around while you still hill.
Shift your weight backward and to the up side of the hill. Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the ATV to lean sharply to one side.
Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have mastered the turning tech- nique as described in the Owner’s Manual on level ground. Be very careful when turning on any hill.
The ATV can be used to cross slow moving, shal- low water of up to a maximum of 35 cm (14 in) in depth. Before entering the water, choose your path carefully. Enter where there is no sharp drop off, and avoid rocks or other obstacles which may be slippery or upset the ATV.
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braking ability. WARNING! Wet brakes may have reduced stopping ability, which could cause loss of control. [EWB02622] 1. Air filter case check hose After riding your ATV in water, be sure to drain the trapped water by removing the check hose at the bottom of the air filter case, the V-belt cooling duct check hose and the storage compartment check hose.
RIDING OVER ROUGH TERRAIN EWB01652 WARNING Riding improperly over obstacles could cause loss of control or a collision. Before operating in a new area, check for obstacles. Never at- tempt to ride over large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow proper procedures as described in the Owner’s Manual.
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Learn to safely control skidding or sliding by If the rear wheels of your ATV start to slide side- practicing at low speeds and on level, ways, control can usually be regained (if there is smooth terrain. room to do so) by steering in the direction of the ...
WHAT TO DO IF... USE THE REAR BRAKE – the ATV may tip over This section is designed to be a reference guide on top of you. Dismount the ATV on the uphill only. Be sure to read each section on riding tech- side.
The intervals given in the periodic maintenance vice or while using the vehicle. If you are not fa- charts should be considered as a general guide miliar with vehicle service, have a Yamaha under normal riding conditions. However, DE- dealer perform the service.
Put the owner’s tool kit and low-pres- If you do not have the tools or experience required sure tire gauge under the seat. for a particular job, have a Yamaha dealer perform it for you. 1. Owner’s manual 2.
However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
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INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 km (mi) first (200) (800) (1600) (1600) (3200) hours • Check for leakage and replace gasket(s) if neces- sary. √ √ √ Exhaust system • Check for looseness and tighten all screw clamps and joints if necessary.
However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
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INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 km (mi) first (200) (800) (1600) (1600) (3200) hours • Check for cracks or other damage, and replace if √ √ √ √ necessary. Brake hoses •...
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INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 km (mi) first (200) (800) (1600) (1600) (3200) hours • Check operation and repair or replace if dam- √ √ √ √ √ Steering system aged. •...
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INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 km (mi) first (200) (800) (1600) (1600) (3200) hours • Check operation and correct if necessary. √ √ √ √ √ Lights and switches • Adjust headlight beams. EBU28392 ...
2. Remove the spark plug as shown, with the EBU23214 Checking the spark plug spark plug wrench included in the owner’s The spark plug is an important engine component, tool kit. which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in ac- cordance with the periodic maintenance and lubri-...
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If the spark plug shows a distinctly different color, the engine could be operating improperly. Do not attempt to diagnose such problems yourself. In- stead, have a Yamaha dealer check the ATV. 2. Check the spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary.
Tightening torque: Spark plug: If the engine was started before checking the oil 18 Nm (1.8 m·kgf, 13 ft·lbf) level, be sure to warm up the engine sufficiently, and then wait at least ten minutes until the oil set- tles for an accurate reading. If a torque wrench is not available when installing 3.
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To change the engine oil (with or without oil fil- ter cartridge replacement) The engine oil should be between the tip of the 1. Place the ATV on a level surface. dipstick and the maximum level mark. 2. Start the engine, warm it up for several min- utes, and then turn it off.
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5. Remove the oil filter cartridge with an oil filter wrench. 1. Oil filter wrench An oil filter wrench is available at a nearby Yamaha dealer. 6. Apply a thin coat of engine oil to the O-ring of 1. Oil filter cartridge the new oil filter cartridge.
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1. O-ring 1. Torque wrench 7. Install the new oil filter cartridge with an oil fil- Tightening torque: ter wrench, and then tighten it to the specified Oil filter cartridge: torque with a torque wrench. 17 Nm (1.7 m·kgf, 12 ft·lbf) 8.
Be sure to wipe off spilled oil on any parts after the age before each ride. If any leakage is found, have engine and exhaust system have cooled down. a Yamaha dealer check and repair the ATV. In ad- dition, the final gear oil level must be checked and ECB00301...
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To change the final gear oil 1. Place the ATV on a level surface. 2. Remove the final gear case guard by remov- ing the bolts. 1. Final gear oil filler bolt 2. Gasket 3. Final gear oil 4. Correct oil level 1.
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1. Final gear oil drain bolt 1. Final gear oil filler bolt 2. Gasket 2. Gasket 3. Final gear oil 5. Install the drain bolt and its new gasket, and 4. Correct oil level then tighten the bolt to the specified torque. Recommended final gear oil: Tightening torque: See page 10-1.
9. Check the final gear case for oil leakage. If oil is leaking, check for the cause. 10. Install the final gear case guard by installing the bolts and tightening them to the specified torque. Tightening torque: Final gear case guard bolt: 16 Nm (1.6 m·kgf, 12 ft·lbf) EBU23647 Cleaning the air filter element...
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1. Air filter case cover holder 1. Air filter element 2. Air filter case cover 5. Pull off the air filter element lock plate, and 4. Pull the air filter element out of the air filter then remove the sponge material from the air case.
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2. Sponge material damaged. 3. Air filter element lock plate 9. Apply Yamaha foam air filter oil or other qual- 6. Wash the sponge material gently but thor- ity foam air filter oil to the sponge material. oughly in solvent. WARNING! Always use...
case. Never operate the engine with the air filter element removed. This will allow un- filtered air to enter the engine, causing rapid engine wear and possible engine damage. Additionally, operation without the air filter element will affect carburetor jetting with subsequent poor performance and possible engine overheating.
EWB02341 WARNING Do not start the engine when cleaning the spark arrester, otherwise it could cause injury to the eyes, burns, carbon monoxide poison- ing, possibly leading to death, and start a fire. Always let the exhaust system cool prior to touching exhaust components.
If water drains from the V-belt case after removing fore, most carburetor adjustments should be left the plug, have a Yamaha dealer check the ATV as to a Yamaha dealer, who has the necessary pro- the water may affect other engine parts.
(a), and to decrease it, turn the screw in direction (b). If the specified idling speed cannot be obtained as described above, have a Yamaha dealer make the adjustment. EBU24048 Adjusting the throttle lever free play...
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the inter- vals specified in the periodic maintenance and lu- brication chart.
Therefore, the safety system cable should be fied in the periodic maintenance and lubrication checked and adjusted by a Yamaha dealer at the chart. intervals specified in the periodic maintenance EBU24172 and lubrication chart.
Yamaha dealer replace the brake shoes as a set. 1. Brake pad 2. Lining thickness 1. Wear limit line The wheels need to be removed to check the 2.
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If the brake fluid level goes down sud- mance. denly, have a Yamaha dealer check the cause be- Clean the filler cap before removing. Use fore further riding. only DOT 4 brake fluid from a sealed contain-...
EBU24283 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the periodic maintenance and lubrication chart. In addition, have the oil seals of the brake master cylinder and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking.
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Before adjusting the brake pedal and brake le- ver free play, check the rear brake shoes for wear. Checking and adjusting the brake pedal height The top of the brake pedal should be positioned 72.0–82.0 mm (2.83–3.23 in) above the footboard bracket.
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1. Locknut 1. Footboard bolt A 2. Adjusting bolt 2. Footboard bolt B 4. Turn the adjusting bolt in or out until the brake Tightening torques: pedal height is within the specified limits. Footboard bolt A: 5. Tighten the locknut. 3.0 Nm (0.30 m·kgf, 2.2 ft·lbf) Footboard bolt B: Tightening torque:...
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1. Brake pedal free play 1. Brake pedal free play adjusting nut 2. Brake lever free play adjusting nut 1. Fully loosen the brake lever free play adjust- ing nut on the brake cable at the rear wheel Adjusting the brake lever free play hub.
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1. Brake lever free play 1. Brake lever free play adjusting nut 2. Locknut 2. Gap “A” 3. Brake lever free play adjusting bolt 3. Turn the brake lever free play adjusting bolt at 1. Loosen the locknut at the brake lever and fully the brake lever in direction (a) to increase the turn in the brake lever free play adjusting bolt.
The rear brake light switch for the brake pedal can be adjusted as follows, but the other brake light switches should be adjusted by a Yamaha dealer. Turn the rear brake light switch adjusting nut while holding the brake light switch in place. To make the brake light come on earlier, turn the adjusting nut in direction (a).
EBU28712 essary. If a cable is damaged or does not move Checking and lubricating the front and smoothly, have a Yamaha dealer check or replace rear brake levers The operation of the front and rear brake levers should be checked before each ride, and the lever Recommended lubricant: pivots should be lubricated if necessary.
Front brake lever EBU28872 Checking and lubricating the brake pedal The operation of the brake pedal should be checked before each ride, and the pedal pivot should be lubricated if necessary. Recommended lubricant: Lithium-soap-based grease Rear brake lever EBU24964 Checking the wheel hub bearings The front and rear wheel hub bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart.
EBU2918A Battery ly, have a Yamaha dealer check the wheel hub The battery is located under the seat. (See page bearings. 4-11.) This model is equipped with a VRLA (Valve Regu- lated Lead Acid) battery.
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[ECB01002] To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the ATV is equipped with optional elec- trical accessories.
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2. Connect the positive battery lead first, then ECB00932 NOTICE connect the negative battery lead by installing their bolt. NOTICE: When installing the bat- To charge a VRLA (Valve Regulated Lead Acid) tery, the main switch must be off, and the battery, a special (constant-voltage) battery charger is required.
EBU30671 Replacing a fuse The main fuse and the fuse box are located under the seat. (See page 4-11.) 1. Headlight fuse 2. Ignition fuse 3. Signaling system fuse 4. Spare fuse 1. Main fuse 2. Spare main fuse 3. Fuse box To access the main fuse, remove the battery lead cover by removing the screw.
To prevent accidental short-circuiting, turn off 4. If the fuse immediately blows again, have a the main switch when checking or replacing a Yamaha dealer check the electrical system. fuse. EBU30661 Replacing a headlight bulb If a headlight bulb burns out, replace it as follows.
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1. Remove the cover at the rear of the headlight by pulling it off. 1. Headlight bulb holder cover 3. Remove the headlight bulb holder by pushing 1. Cover at the rear of the headlight it in and turning it counterclockwise. 2.
ECB00691 cohol or thinner. [ECB00652] NOTICE It is advisable to have a Yamaha dealer make this adjustment. To raise a headlight beam, turn the headlight beam adjusting screw in direction (a). To lower a headlight beam, turn the adjusting screw in direction (b).
Replacing the tail/brake light bulb under the frame. 4. Remove the nuts from the wheel. If the tail/brake light bulb burns out, have a 5. Remove the wheel. Yamaha dealer replace it. EBU25702 EBU25652 Installing a wheel Removing a wheel 1.
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Tapered nuts are used for both the front and rear wheels. Install the nuts with their tapered side towards the wheel. 1. Tapered nut 3. Lower the ATV to the ground. 4. Tighten the wheel nuts to the specified torques.
However, should your ATV re- quire any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, ex- perience, and know-how to service the ATV prop- erly.
Have a Yamaha dealer check the ATV. Check the compression. 4. Compression There is compression. The engine does not start. Have a Yamaha dealer check the ATV. Operate the electric starter. Have a Yamaha dealer check the ATV. There is no compression.
EBU25861 CLEANING AND STORAGE and deterioration of wheel bearings, EBU25882 Cleaning brakes, transmission seals and electrical Frequent, thorough cleaning of your ATV will not devices. Many expensive repair bills have only enhance its appearance but will improve its resulted from improper high-pressure de- general performance and extend the useful life of tergent applications such as those avail- many components.
EBU25934 Specified amount: Storage 7.5 ml of stabilizer to each liter of fuel (or 1 oz of stabilizer to each gallon of fuel) Short-term Always store your ATV in a cool, dry place and, if 5. Perform the following steps to protect the cyl- necessary, protect it against dust with a porous inder, piston rings, etc.
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tively, turn the wheels a little every month in order to prevent the tires from becoming de- graded in one spot. 8. Cover the muffler outlet with a plastic bag to prevent moisture from entering it. 9. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month.
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Front suspension: Tail/brake light: 12 V, 5.0/21.0 W × 1 Type: Neutral indicator light: Double wishbone 12 V, 1.7 W × 1 Spring/shock absorber type: Reverse indicator light: Coil spring/oil damper 12 V, 1.7 W × 1 Wheel travel: Oil temperature warning light: 160 mm (6.3 in) 12 V, 1.7 W ×...
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es, and the length of time for which an operator is exposed to the noise. Also the permissible expo- sure level can vary from country. This information, however, will enable the user of the machine to make a better evaluation of the hazard and risk. 10-5...
Record the vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the ATV is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number (front left side)
INDEX Engine, cold start ............6-1 Engine idling speed ............. 8-23 Accessories and loading ..........6-6 Engine oil ............... 5-3 Air filter element, cleaning ........... 8-18 Engine oil and oil filter cartridge ........8-11 Engine, starting a warm ..........6-3 Battery .................
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Throttle lever ............4-4, 5-4 Throttle lever free play, adjusting .........8-24 Neutral indicator light .............4-2 Tires ................5-4 Troubleshooting ............8-46 Oil temperature warning light .........4-2 Troubleshooting chart ..........8-47 Owner’s manual and tool kit ..........8-2 Valve clearance ............8-25 Parking ................6-5 V-belt case drain plug ..........
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EBU26173 WARNING Improper ATV use can result in SEVERE INJURY or DEATH. NEVER USE ALWAYS USE NEVER USE NEVER CARRY AN APPROVED PASSENGERS WITH DRUGS ON PAVED HELMET AND OR ALCOHOL ROADS PROTECTIVE GEAR NEVER ALWAYS operate: • without proper training or instruction. •...