Coleman CT100U Assembly/Pre-Ride Inspection Instructions
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Coleman CT100U Assembly/Pre-Ride Inspection Instructions

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ASSEMBLY/PRE-RIDE INSPECTION
For questions about these Assembly Instructions, call Coleman
Powersports toll free 888-405-8725
WARNING
!
Never attempt to start this Mini Bike without reading and
understanding the Owner's/Operator's manual. The Owner's/
Operator's manual provides information on safety, parts,
functions, pre-ride inspection, starting and maintenance.
INSTRUCTIONS
CT100U
CAUTION
This mini bike was
shipped without engine
oil. Always fill with with
the correct amount and
grade of engine oil as
listed in the owner's
manual.
051816

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Summary of Contents for Coleman CT100U

  • Page 1 For questions about these Assembly Instructions, call Coleman Powersports toll free 888-405-8725 WARNING Never attempt to start this Mini Bike without reading and understanding the Owner’s/Operator’s manual. The Owner’s/ Operator’s manual provides information on safety, parts,...

  • Page 2: Removal From Crate

    REMOVAL FROM CRATE 10mm Steering Bolt Owner’s/Operator’s Manual 10mm Lock Nut 10mm Small Washer 10mm Large Washers Tool Kit Front Fork Assembly Hardware Zip Ties 8mm x 20mm Bolts Clutch Cover Front Fender Front wheel 8mm Nuts 8mm x 20mm Bolts 12mm Axle Bolt 8mm Large Washers 12mm Lock Nut...

  • Page 3: Front Fork Installation

    FRONT FORK INSTALLATION 10mm Steering Bolt 10mm Large Washers 10mm Small Washer 10mm Lock Nut Small Washer Steering Bolt 1. Install front Fork Assembly by inserting the 10mm steering bolt Top Bracket through the assembly in the following order: Top bracket, Small 10mm Washer, Steering Neck, Large 10mm Washer, Bottom Bracket, Large 10mm Washer, Lock Nut...

  • Page 4: Front Fender Installation

    FRONT FENDER INSTALLATION 8mm x 20mm Bolts Large 8mm Washers 8mm Nuts 8mm x 20mm Bolts 1. Attach front fender with 8mm x 20mm bolts, large 8mm washers and 8mm nuts. Note: Small portion of fender faces foreward Large 8mm Washers 8mm Nuts...

  • Page 5: Front Wheel Installation

    FRONT WHEEL INSTALLATION 12mm Axle bolt 1ea. 12mm washers 2ea. 12mm lock nut 1ea. Arrow faces forward 1. Orient the front tire so the arrow on the tire faces forward. 2. Insert Axle bolt with the 12mm washers between the forks and wheel assembly on each side.
  • Page 6 SECURE WIRES AND CABLES INSTALL CLUTCH COVER 1. Make sure the On/Off Switch wire, Throttle cable and Brake Zip Ties cable are not kinked and have free movement when the handle bars are turned from left to right. 2. Secure wires and cables to frame using the Zip ties provided.

  • Page 7: Oil And Fuel

    OIL AND FUEL Engine Oil Mini bike DOES NOT have oil in crankcase when shipped from the factory. NEVER ATTEMPT to start the engine without engine oil. Filling with Oil 1. Remove the oil fill plug (1) 2. fill with SAE 10W-30 motor oil. This mini bike takes .63qt.

  • Page 8: Tire Pressure

    TIRE PRESSURE Tires 1. Check tire pressure. Incorrect tire pressure can affect the handling, rider comfort, steering, tire life and traction. Always check the tire pres- sure before each ride. Tire pressure Front tires: 10psi Rear tires: 10psi Chain tension Check the tension of the chain , The chain (1) tension should be 1/2 - 3/4 in.

  • Page 9: Brake Adjustment

    BRAKE ADJUSTMENT Brakes 2.0 - 4.0mm Brake Lever Adjustment (0.08 - 0.16 in) The front left brake lever (1) should have 2.0 - 4.0mm (0.08 - 0.16) of free play. To adjust brake lever free play: 1. Loosen the jam nut (2) on the brake cable.

  • Page 10: Idle Speed Adjustment

    THROTTLE ADJUSTMENT Idle speed adjustment The idle speed should be set at 1700 ± 150 RPMs Note: A service center can perform this adjustment . A diagnostic tachometer is required for this adjustment. To adjust the idle speed: 1. Locate the idle adjustment screw (1) located on the carburetor.
  • Page 11 PRE-RIDE INSPECTION Inspecting and checking the condition of the Mini Bike before each ride is important. Following WHAT TO CHECK FOR the pre-ride check list will help CHECK insure there are no problems which Steering • Smoothness could result in injury or becoming •...

  • Page 12: Starting Engine

    STARTING ENGINE STARTING ENGINE To start the engine 1. Place the fuel valve (1) to the “ON” (right) position 2.. If engine is cold, place the choke lever (2) to the “ON” (left) position. 3. Place the ON/OFF switch (3), located on the handlebars, to the (on)position.
  • Page 13 WARNING Never attempt to start this Mini Bike without reading and understanding the Owner’s/Operator’s manual. The Owner’s/ Operator’s manual provides information on safety, parts, functions, pre-ride inspection, starting and maintenance. 1775 E. University Dr. Tempe, AZ. 85281 PHONE: Toll Free 888-405-8725 colemanpowered.com...

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