Char-Broil 463724511 Product Manual

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COMBINATION

GAS/CHARCOAL GRILL

Estimated assembly time: 1 hour

IMPORTANT: Fill out the product record information below.

Serial Number

See rating label on grill for serial number.

Date Purchased

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®;

Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared

Grilling That's All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®;

RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial

Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™;

Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let's Grill

Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™;

SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™

PRODUCT GUIDE

MODEL 463724511

For support and to register your

grill, please visit us at

www.charbroil.com

If you have questions or need

assistance during assembly,

please call 1-800-241-7548.

TEC™ is a trademark of Tec Infrared Grills.

Printed in China

12/30/10 • 428046221

TM REVISION 08

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Summary of Contents for Char-Broil 463724511

Page 1: Product Record Information
Date Purchased The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®;...
Page 2: Table Of Contents
TABLE OF CONTENTS DANGER Product Record Information ......1 Safety Symbols........2 If you smell gas: Preparing to use your Charcoal Grill .
Page 3 WARNING CAUTION Using pots larger than 6 quarts in capacity could CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf or side shelf, California to cause cancer, birth defects, and other reproductive harm.
Page 4: Preparing To Use Your Charcoal Grill
Re-season your grates frequently, particularly when new. If rust occurs, it is an indication that the grates have not been seasoned enough or the seasoning has been burned off. Clean with a heavy brush like Char-Broil’s Brush Hawg. Reapply vegetable shortening and heat as indicated above to re-season the grates.
Page 5 CHARCOAL GRILL - COOKING TIPS Building Your Fire Stack charcoal briquettes or wood into a pyramid-shaped pile on top of the charcoal pan. We recommend using 2 pounds (approximately 30 briquettes) to start your fire, adding more as needed. If using lighter fluid, saturate the charcoal briquettes with lighter fluid and let it soak in for approximately 5 minutes.
Page 6 Direct and Indirect Grilling Direct Grilling - For most grilling, the ignited coals are spread in a single layer under the food. This is called direct grilling and is appropriate for relatively quick-cooking items such as hamburgers, steaks and most seafood. The single layer of coals emits even, steady heat, whether the grill lid is open or closed, and represents the way most people grill.
Page 7: Grilling Guide - Gas Grill
GRILLING GUIDE - GAS GRILL – Getting Started Temperature First Time Use The temperature gauge in the hood of your new grill measures Read your Assembly Manual and ensure the grill is put together air temperature. The air temperature inside your grill will never properly.
Page 8 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
Page 9 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
Page 10 Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking Why Clean? We've all heard the saying, 'an ounce of prevention is worth a surfaces while grill is hot.
Page 11: Use And Care
LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
Page 12 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
Page 13 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
Page 14 Safety Tips WARNING • Before opening LP cylinder valve, check the coupling nut for tightness. • When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious •...
Page 15 Burner Flame Check Ignitor Lighting (continued) • Remove cooking grates and flame tamers. Light burners, rotate 8. For grills equipped with ELECTRONIC IGNITION at knobs from HI to LOW. You should see a smaller flame in each burner: LOW position than seen on HI. Perform burner flame check Repeat steps 4 through 6 to light each burner.
Page 16 3. Remove carryover tubes and burners. CAUTION Detach electrode from burner. NOTE: Removal/Detachment method will depend on the SPIDER ALERT! burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one SPIDER AND WEBS easiest for you.
Page 17: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
Page 18: Parts List/ Parts Diagram
PARTS LIST Description Description TOP LID, GAS ELECTRODE, F/ SIDE BURNER RUBBER BUMPER, F/ TOP LID ELECTRODE WIRE, F/ SIDE BURNER LOGO PLATE PIVOT WIRE, SIDE BURNER LID TEMPERATURE GAUGE, GAS LEFT SIDE FASCIA BEZEL, F/ TEMPERATURE GAUGE BEZEL, F/ SIDEBURNER KNOB LID HANDLE RETAINING CLIP, F/ SIDE BURNER BEZEL, F/ LID HANDLE...
Page 19 Exploded View Page 19...
Page 20: Assembly
ASSEMBLY STEPS Caster Bracket Assembly to Legs A Attach (1) caster bracket assembly to left leg with (2) 1/4-20x1/2" screws and (2) 1/4 -20x2-1/2" screws . B Attach ( 1) caster bracket assembly to right leg with (2) 1/4-20x1/2" screws and (2 ) 1/4-20x2-1/2"screws. C Tighten securely.
Page 21 Bottom Shelf to Legs A Attach bottom shelf to left and right leg assemblies with (4) 1/4-20 flange nuts and (4) 1/4 -20x2-1/2" screws . B Do not fully tighten until after Step 3. 1/4-20 Flanged Hex Nut Qty. 4 1/4-20x2-1/2”...
Page 22 Rear Panel, Door Frame Bracket A Attach rear panel to back of cart with (4) #10-24x3/8" screws. B Attach door frame bracket to front of cart with (4) #10-24x3/8" screws. C Tighten all screws securely including screws for bottom shelf from Step 2. Rear Panel #10x24x3/8”...
Page 23 Bottom Shelf Fascia A Attach bottom shelf fascia with (2) #10x3/8" self-tap screws, aligning door hinge hole with the door hinge holes on the legs. B Tighten securely. #10x3/8” Self-tap screw, Qty. 2 Bottom Shelf Fascia Tank Exclusion A Insert tank exclusion left end into the holes on the bottom shelf, then align the right end of the tank exclusion with the holes on the side panel until it slides into place.
Page 24 Grill body assembly to cart A This step requires two people to lift and position the grill body onto the cart. Make sure the regulator hose remains outside the cart. B Align bolt holes and then attach with (6) 1/4-20x1/2" screws, (6) 1/4" lock washers, and (6) 1/4" flat washers. C Tighten securely.
Page 25 Right Side Fascia & Side Handle A Attach right side fascia to side shelf with (3) #10 x 3/8” self-tap screws. B Remove screws and washers from side handle then install to side shelf as shown in the below figure. C Tighten securely.
Page 26 Sideburner Fascia A Attach sideburner fascia to sideburner shelf with (3) #10x3/8” self-tap screws. B Tighten securely. #10x3/8” Self-tap screw, Qty. 3 Sideburner Shelf Assy A Attach sideburner shelf assy to the left side of the firebox with (4) #1/4-20x1/2” screws.
Page 27 Ignitor Wire, Side Burner Clip, Side Burner Grate, and Control Knob A Attach side burner ignitor wire to electrode as shown (A). B Install side burner clip to side burner tube and valve as shown (B) C Open side burner lid, then insert the side burner grate into place as shown (C) D Press control knob onto side burner valve stem as shown (D) Side Burner Clip Ignitor Wire...
Page 28 Burner Tents A Place burner tent onto the step in firebox over burners. Warming Rack, Cooking Grate, Crank A Install warning rack by inserting legs into the holes in the sides of the firebox. B Place cooking grates onto grate rests in the firebox. C Unscrew the ignitor cap and place battery into the holder with the poisive (+) end facing outward.
Page 29 Gas Grill Grease tray, Charcoal Grill Ash Pan A Slide grease tray into the track beneath the GAS side firebox. B Slide charcoal pan into the track beneath the CHARCOAL side firebox. Charcoal Ash Pan Grease Tray CAUTION Failure to install grease tray or charcoal ash pan will cause hot grease to drip from the bottom of the grill with the risk of fire or property damage.
Page 30: Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
Page 31 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...
Page 32 Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I • Battery not installed • Check battery orientation. No sparks appear at • Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up Electronic Ignition Button and “–”...
Page 33 NOTES Page 33...
Page 34 NOTES Page 34...
Page 35: Registration Card
Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240 REGTEMP REV02 Page 35...