Grill Zone 6410-T Owner's Manual

Gas outdoor grill

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ASSEMBLY AND OPERATING INSTRUCTIONS
SAVE THIS MANUAL FOR FUTURE REFERENCE
NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS
WITH THE GRILL OWNER FOR
FUTURE REFERENCE.
OWNER'S MANUAL
HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND
INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING
Gas Outdoor
Grill
Model 6410-T
WARNING
DEATH OR PROPERTY DAMAGE.

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Summary of Contents for Grill Zone 6410-T

  • Page 1 Gas Outdoor Grill Model 6410-T OWNER’S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE WARNING NOTICE TO INSTALLER: HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND LEAVE THESE INSTRUCTIONS INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND...
  • Page 2 IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS General Warnings ..........3 Installation and LP Cylinder Specifications and Safe Use.
  • Page 4: General Warnings

    GENERAL WARNINGS WARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill.
  • Page 5: Installation And Lp Cylinder Specifications And Safe Use

    WARNING • FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings.
  • Page 6 CYLINDER SPECIFICATIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;...
  • Page 7: Connecting Lp Cylinder And Hose / Regulator To Grill

    WARNING FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. •...
  • Page 8 WARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. WARNING The pressure regulator and hose assembly supplied with your gas grill must be used. •...
  • Page 9: Leak Testing

    DANGER LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. •...
  • Page 10: Pre-Start Check List

    6. Check each place listed (A– H) for growing bubbles which indicates a leak. 7. Turn off gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to "OFF" position. 10.
  • Page 11: Lighting Instructions

    WARNING Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. WARNING LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill.
  • Page 12 NOTE: Observe flame height when lit: Flame should be a Blue/Yellow color between 1"– 2" when burner is on " HIGH”. TURNING OFF THE GRILL: 1. Turn off the cylinder valve. 2. Turn all burner control knobs to the "OFF" position. NOTE: Turn off LP cylinder first to prevent gas from being left in the system under pressure.
  • Page 13: Operating Grill And Helpful Hints

    PREHEATING THE GRILL: Prior to use, it is recommended that you preheat your grill. This ensures that the grilling surfaces are • at the desired temperatures to sear the food sugars when cooking. After lighting your grill, set the main burner control knobs to the "HIGH" position for 10 to 15 minutes. Close the cover during the preheat period.
  • Page 14 WARNING • When using an AC current rotisserie, it must be electrically grounded in accordance with local codes, or in the absence of local codes: • In the US: The National Electrical Code – ANSI-NFPA No. 70 – Latest Edition •...
  • Page 15: Proper Care And Maintenance

    GRILL COOKING TIPS CONTINUED GRILLING TO PROPER TEMPERATURE • Use a meat thermometer to be sure food has reached a safe internal temperature. You may order a Commercial-quality thermometer from Brinkmann. For more information on this product and other Brinkmann accessories, please refer to the accessory pages at the end of this manual. •...
  • Page 16 CLEANING AND MAINTENANCE: • Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors and liquids. • Keep the ventilation openings of the cylinder enclosure free and clear of debris. • Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under Proper Care and Maintenance).
  • Page 17: Transporting And Storage

    COOKING GRILLS Clean with mild soap detergent and water. A brass bristled brush or a nylon cleaning pad can be used • to remove residue from the stainless steel surfaces. Do not use steel wire bristles to clean the cooking grills.
  • Page 18: Trouble Shooting

    TROUBLE SHOOTING Problem: Possible Causes: 1. Check LP cylinder fuel level. 2. Bad electrode spark. Check to see if the grill will match light. Electrode or collector may need adjustment. • Burner will not light 3. Burner may not be properly seated. 4.
  • Page 19: Frequently Asked Questions

    FREQUENTLY ASKED QUESTIONS Your grill's serial number and model number, and the contact information for Brinkmann Customer Service, are listed on a silver label found on the back of the grill or on the grill body side, under the side shelf. These questions and answers are for your general knowledge, and may not be applicable to your model grill.
  • Page 20 FREQUENTLY ASKED QUESTIONS Cleaning Stainless Steel Cooking Grills: Wash grills with a mild detergent and rinse with hot water before initial use and as needed. DO NOT use a commercial oven cleaner. For stubborn food residue, use a degreaser and fiber or brass cleaning brush. Cleaning Porcelain-Finished Cast-Iron Cooking Grills: Wash grills with a mild detergent and rinse with hot water before initial use and as needed.
  • Page 21: Parts List And Assembly Instructions

    PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. PARTS BAG CONTAINS: Qty. Screwdriver Hex nut wrench M6 X 12mm bolts M6 X 12mm round head bolts 18 M6 X 60mm bolts AA/1.5V Alkaline battery Screwdriver...
  • Page 22 READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. The following provided tools are required to assemble this Grill Zone 6410-T Grill: • Flathead Screwdriver (included) • Hex Nut Wrench (included)
  • Page 23 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717. (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged.
  • Page 24 Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. CAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary. Step 1 Assemble bottom cart shelf and right side cart panel assembly by using four M6 X 60mm bolts (hand tighten...
  • Page 25 NOTE: With the help of a friend, turn the cart over. Try to minimize the stress to the side panels. Locking Caster Step 3 Hex Nut Wrench Attach locking casters to the bottom of the cart. Tighten caster bolts securely using hex nut wrench provided in parts pack.
  • Page 26 Step 5 Install door bracket using the four M6 X 60mm bolts. Make sure door stop is set toward back of cart. NOTE: Leave bolts hand tight until Step 9. Spring Pin Step 6 Insert right side door pivot into the hole in bottom cart shelf.
  • Page 27 Step 7 Attach the grease cup bracket onto the back cart panel by inserting the three tabs into the slots on the back cart panel. Grease Cup Bracket NOTE: When performing Step 8, Lift grill body from front and rear panels to avoid injury to hands and fingers.
  • Page 28 Step 9 Attach side table to left side of cart frame assembly. Insert four M6 X 12mm round head bolts halfway into cart frame assembly. Step 10 Place table keyholes over bolts and slide down, then tighten securely. Step 11 Attach side table to right side of cart frame assembly.
  • Page 29 Grease Tray Step 13 Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated. Grease Cup Step 14 Slide grease cup into grease cup bracket located under grill bottom on backside of grill.
  • Page 30 Step 15 Warming Rack Place the heat distribution plates on Cooking Grills lower level of grill body assembly directly above burners. Heat Distribution Plates Step 16 Place cooking grills on support ribs directly above heat distribution plates. Step 17 Place warming rack in slots above cooking grills.
  • Page 31 Grill Zone 810-6410-T (Assembled)
  • Page 32 The Brinkmann Corporation requires reasonable proof of purchase. Therefore, we strongly recommend that you retain your sales receipt or invoice. To obtain replacement parts for your Grill Zone 6410-T under the terms of this warranty, please call Customer Service Department at 800-527-0717. A receipt will be required. The Brinkmann Corporation will not be responsible for any grills forwarded to us without prior authorization.

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