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32 in. Barrel
Charcoal Smoker
with Offset Chamber.
Product Guide
Model 12201777
Tools needed for assembly:
Phillips Screwdriver
Pliers
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
WARNING:
CARBON MONOXIDE HAZARD
Burning charcoal indoors can kill you. It gives off
carbon monoxide, which has no odor. NEVER burn
charcoal inside homes, vehicles, or tents.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your appliance online at www.charbroil.com/register
FOR OUTDOOR USE ONLY
WARNING:
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges. Wear
protective gloves if necessary.
CAUTION:
THIS UNIT IS HEAVY! DO NOT attempt to
assemble without a helper.
1-800-241-7548
.
42804938 - 01/03/12
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Summary of Contents for Char-Broil 12201777
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Page 1: Product Record Information
32 in. Barrel Charcoal Smoker with Offset Chamber. Product Guide Model 12201777 Tools needed for assembly: Phillips Screwdriver Pliers FOR OUTDOOR USE ONLY CAUTION: WARNING: Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions could instructions, and use and care directions before result in serious personal injury and/or property attempting to assemble and cook. -
Page 2: Table Of Contents
TABLE OF CONTENTS WARNING Product Record Information ......1 FAILURE TO READ AND FOLLOW INSTRUCTIONS FOR For Your Safety . -
Page 3: Preparing To Use Your Smoker
Preparing and Using Your Smoker Before cooking with your Smoker, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods. -
Page 4: Cooking Tips
USDA Recommended Internal Cooking Temperatures Ground Meat Beef, Pork, Veal, Lamb........160°F Turkey, Chicken..........165°F Fresh Beef, Veal, Lamb Medium Rare............145°F (let stand 3 minutes before cutting) Medium..............160°F Well Done............170°F Poultry Chicken & Turkey, whole........165°F Poultry Parts............165°F Duck & Goose............165°F Fresh Pork Medium Rare............145 °F (let stand 3 minutes before cutting) -
Page 5: Smoker Maintenance
THE HEAT OF THE COALS seconds you can hold the palm of your hand 4 inches above the coals temperature range (Fº) visual cues HOT COALS 400 to 450 barely covered with gray ash; deep red glow MODERATELY HOT 375 to 450 thin coating of gray TO HOT COALS ash;... -
Page 6: Limited Warranty
LIMITED WARRANTY LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. -
Page 7: Parts List/ Parts Diagram
PARTS LIST Description Description SMOKER CHAMBER LID ASSEMBLY CHARCOAL GRATE, FIREBOX LOGO PLATE KIT LATCH, F/ FIREBOX DOOR TEMPERATURE GAUGE WITH WINGNUT DAMPER, F/ FIREBOX SMOKER CHAMBER BOTTOM FIREBOX SUPPORT SMOKE STACK ASSEMBLY LEG, RIGHT REAR SPRING, F/ SMOKESTACK DAMPER LEG, RIGHT FRONT DAMPER, F/ SMOKESTACK LEG, LEFT REAR... -
Page 8: Assembly
ASSEMBLY FIRST, GET A HELPER! This unit is heavy and requires a second person for lifting and moving. NEXT, pick a suitable location to work. Open the carton and slit the corners so that the carton lays flat. This will give you a protective surface during assembly. - Page 9 Put axle rod through the holes on the right legs. Put wheels onto the axle rod, insert hitch pin clips into the axle, and place the wheel caps over the axle rod ends. Install leg braces, with support flange towards center of grill, onto the legs using eight M6 x 12mm Phillips head bolts. Do not fully tighten screws until Step 6 is complete.
- Page 10 Install firebox support bracket onto the holes on the left legs using two M6 x 12mm Phillips head bolts. Do not tighten bolts until Step 6 is completed. Install grill base, with firebox opening towards left side, on top of the legs using four M6 x 12mm Phillips head bolts. Install two M6 x 12mm Phillips head bolts and M6 hex nuts (per side) through grill base and flange on leg braces.
- Page 11 Attach front shelf to front of grill base using two M6 x 12mm Phillips head bolts and two M6 nuts per side. Attach shelf supports with slotted holes towards front shelf using two M6 x 12mm Phillips head bolts. Attach side handle onto the firebox lid using two M6 x 12mm Phillips head bolts and two M6 nuts.
- Page 12 Attach handle to the firebox lid using two M6 hex nuts. Attach firebox lid stop using one M6 x 12mm Phillips head bolt and M6 hex nut.
- Page 13 Attach damper wheel onto the firebox door using one M6 x 12mm Phillips head bolt and M6 locking nut. Do not over- tighten the damper wheel, the damper wheel should move freely. Next - Attach door latch using one M6 x 11mm Phillips head shoulder bolt and M6 hex nut as illustrated. Install one M6x15 shoulder screw into end of firebox as shown Finally, slip the firebox door into position by inserting the hinge rods into the bushings as shown.
- Page 14 Connect firebox and grill base together using six M6 x 12mm Phillips head bolts. Connect firebox support with firebox base using two M6 x 12mm Phillips head bolts and two M6 hex nuts.
- Page 15 Install smokestack into grill lid using two M6 x 12mm Phillips head bolts and M6 hex nuts. To install the temperature gauge, insert into center hole on grill lid, attach using clip from inside the lid, then turn it clockwise to upright position. Attach grill lid handle using two M6 nuts.
- Page 16 Install grill lid on grill base using two M6 x 15mm shoulder bolts. Install Towel hooks onto the towel bar as shown. First remove the two M6 nuts that are pre-assembled to the towel bar, then install the towel bar to the smoker chamber and secure with two M6 nuts.
- Page 17 Use charcoal grate adjusters to lower charcoal grate assembly into grill base. Rest charcoal grate adjusters on supports in grill base. Install the swing away rack inside the grill lid. Insert the cotter pins through the holes from the outside of grill lid. Align the swing away rack support arm holes with the holes on the side panel of grill base, using two M6 nuts and two M6 x 20mm Phillips head bolts.
- Page 18 Place cooking grates on support lips of grill base. Place firebox charcoal grate inside the bottom of firebox.
- Page 19 Place firebox cooking grates inside the top of the firebox base. Insert grease cup holder into holes on right side of the smoker chamber. Place a tin can (not included) on the grease cup holder. A tin can must be placed under the grease drain hole at all times. (Tin can not included)
- Page 20 Congratulations. Enjoy your smoker.
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Page 21: Hardware List
NOTES HARDWARE M6 x 12mm M6 x 20mm Hitch Pin Clip M6 Locking Nut, M6 Flange Nut Machine screw, Machine screw, Qty. 4 QTY. 1 QTY. 22 QTY. 44 QTY. 2 Wheel Cap M6 x 15mm M6 x 11mm QTY. 2 Shoulder screw Shoulder screw, QTY. - Page 22 NOTES:...
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Page 24: Registration Card
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