Harrop TVS1320 Installation Manual
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Harrop TVS1320 Installation Manual

Supercharger kit
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Installation Guide
Toyota 86/ Subaru BRZ
TVS1320 Supercharger Kit
E
H A R R O P T V
W: H A R R O P. CO M . AU
P: 1300 H A R R O P
E : S A L E S @ H A R R O P. CO M . AU
Issue 4: June 2021
E N G I N E E R I N G
P E R F O R M A N C E
S I N C E
1 9 5 5
W: H A R R O P. CO M . AU
P: 1300 H A R R O P
E : S A L E S @ H A R R O P. CO M . AU
H A R R O P P E R F O R M A N C E
H A R R O P P E R F O R M A N C E
H A R R O P T V
H A R R O P T V
W: H A R R O P. CO M . AU
P: 1300 H A R R O P
E : S A L E S @ H A R R O P. CO M . AU

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Summary of Contents for Harrop TVS1320

  • Page 1 Installation Guide Toyota 86/ Subaru BRZ TVS1320 Supercharger Kit H A R R O P T V W: H A R R O P. CO M . AU P: 1300 H A R R O P E : S A L E S @ H A R R O P. CO M . AU...

  • Page 2: Introduction

    Please take a moment to review the following pages and learn why Harrop is the first choice in Superchargers. Thank you for choosing Harrop and enjoy your Harrop Enhanced ride.

  • Page 3: Table Of Contents

    TVS1320 INSTALLATION GUIDE CONTENTS PAGE Introduction Table of contents Important information / warranty information Remove Ancillaries Remove Sound Tube & Intake Manifold Supercharger Pre Installation Supercharger Installation Rear A/C line clearance Throttle body installation Idler and belt installation Air box installation...

  • Page 4: Important Information / Warranty Information

    This supercharger is covered by a limited warranty on components and workmanship for a period of 36 months from the date of purchase, subject to Harrop terms and conditions. Please refer to Harrop Engineering’s full warranty terms and conditions and applicable warranty registration forms which can be found at www.harrop.com.au.

  • Page 5: Remove Ancillaries

    Follow the process to the step “Query ECU” on page 5 of the programming manual v. Once the ECU has been queried send the ECU Version to sales@harrop.com.au vi. You will then receive the correct versioned ROM for your supercharger installation Please ensure the safe operation of all tools and equipment are adhered to in accordance with the vehicle and equipment manufacture’s recommendation.

  • Page 6: Remove Sound Tube & Intake Manifold

    TVS1320 INSTALLATION GUIDE QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS 3. Sound tube removal 3.a. Remove sound tube assembly as shown below. 3.b. Install supplied blanking grommet to the hole left in the firewall. Drivers side (RHD) passenger side (LHD) inner foot well.
  • Page 7 TVS1320 INSTALLATION GUIDE QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS 4.j. Disconnect the fuel crossover pipe from both fuel rails. 4.k. Remove the fuel rail support bolt from the LH fuel rail. 4.l. Remove the EVAP purge hose from the fuel rail fitting.
  • Page 8 TVS1320 INSTALLATION GUIDE QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS 4.m. Remove 6 intake manifold bolts and remove intake manifold (picture of manifold from the underneath side shown for clarity of bolt locations). Note engine harnesses on RH rear and LH front need to be pushed aside to access bolt heads.

  • Page 9: Supercharger Pre Installation

    TVS1320 INSTALLATION GUIDE QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS 5. Supercharger Pre-installation 5.a. Install Throttle body heater blanking plugs. 5.b. Remove brake booster hard line if applicable (RHD). Note: If vehicle is auto and is fitted with a vacuum pump, skip this step.
  • Page 10 TVS1320 INSTALLATION GUIDE QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS 5.d. Install PCV breather line (under A/C compressor). 5.e. Move the grey loom and zip tie as shown. (remove connector from metal bracket to slip loom behind it). H A R R O P T V W: H A R R O P.
  • Page 11 TVS1320 INSTALLATION GUIDE QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS 5.g. Remove the fuel rail bolts x 4, fuel rails, fuel injectors and seals (be sure the injector seals are removed from the standard manifold as they sometime stick in the manifold when removing...

  • Page 12: Supercharger Installation

    TVS1320 INSTALLATION GUIDE QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS 6. Supercharger installation 6.a. Ensure that the engine looms and hoses are clear from the intake ports / manifold face and the front center section of the engine. (Note: ensure main cross over loom is sitting flat as height between SC and loom is limited).
  • Page 13 TVS1320 INSTALLATION GUIDE QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS 6.h. Connect the fuel crossover pipe to the fuel rail fittings on both fuel rails (ensure the fittings are straight when being connected as to not damage the internal O-rings in the fittings).
  • Page 14 TVS1320 INSTALLATION GUIDE QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS 6.k. Connect the fuel injector plugs. 6.l. Connect EVAP solenoid. 6.m. Connect the MAP and IAT connectors to the sensors, run and clip loom as per image below. H A R R O P T V W: H A R R O P.

  • Page 15: Rear A/C Line Clearance

    TVS1320 INSTALLATION GUIDE QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS 7. Rear A/C line clearance 7.a. The rear A/C line will most likely be touching the manifold. 7.b. Using the supplied bending tools the lower aluminum section of the line near the firewall can be bent to the correct angle for clearance to both the manifold and strut brace.

  • Page 16: Idler And Belt Installation

    TVS1320 INSTALLATION GUIDE QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS 8.c. Install the throttle body to the supercharger manifold as shown using the standard bolts torque to 10Nm. 9. Idler and belt installation 9.a. Remove the bolt from the alternator as per image below and install the spacer, idler pulley, washer and new bolt as shown (torque to 25Nm).

  • Page 17: Air Box Installation

    TVS1320 INSTALLATION GUIDE QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS 9.b. Using a 14mm socket and bar on the belt tensioner install the supplied belt in the route as shown. 10. Air box installation 10.a. Install the filter into the standard front half air box.

  • Page 18: Intercooler System Installation

    TVS1320 INSTALLATION GUIDE QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS 10.f. Connect the PCV breather line to the air box fitting as shown. 10.g. Connect the Throttle and MAF loom and zip tie and secure the throttle / MAF loom.
  • Page 19 TVS1320 INSTALLATION GUIDE QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS 11.b. Working from under the vehicle remove the 2 plastic under trays. 11.c. Remove the RH plastic side cover and cut a hole using the dimensions below to allow for the intercooler hose to run through it and re install.
  • Page 20 TVS1320 INSTALLATION GUIDE QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS 11.f. Assemble the foam onto the pump, the first strip is placed about 3mm from the pump mo- tor edge and the second about 60mm. 60mm 11.g. Assemble bracket to pump using the hose clamps supplied. Ensure the angle is about 45 to bracket mounting face.
  • Page 21 TVS1320 INSTALLATION GUIDE QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS 11.h. Install the pump assembly as shown using the M8 bolt / washer. 11.h 11.i. Connect the pump outlet A from the pump to the top fitting in the heat exchanger, connect the line from the engine bay (closest to the rail) to the lower fitting on heat exchanger, connect the remaining line from the engine bay to the pump inlet B using the #12 hose clamps.

  • Page 22: Intercooler Pump Wiring

    TVS1320 INSTALLATION GUIDE QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS 12. Intercooler pump wiring 12.a. Remove the cover from the fuse box, un-clip and remove the side cover, un-clip the upper panel with the tabs and slide the upper panel up far enough to get to the M6 bolt on the front of the panel as shown (some assemblies require a little force to lift panel up).
  • Page 23 TVS1320 INSTALLATION GUIDE QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS 12.c. Take small plastic panel from the side of the fuse box and drill a 6mm hole (in the center 45mm from the top) to mount the intercooler pump relay. Use the supplied M5 bolt and nut to attach the relay as shown.

  • Page 24: Intercooler System Filling And Bleeding

    TVS1320 INSTALLATION GUIDE QUICK START GUIDE FOR EXPERIENCED AUTOMOTIVE TECHNICIANS 12.e. Install the earth wire into the position as shown (inside RH rail). Ensure the earth and the pump loom is run under the fuse box. Feed the pump loom down towards the front between the head lamp and front chassis work as per image below.

  • Page 25: Pre Startup Checks

    15.a. Read the information provided in the ProECU programming guide with regards to battery charge levels and power drain during an ECU flash. 15.b. Using the Harrop Engineering supplied Supercharger Calibration file follow the ECU programming steps in the ProECU programming guide.

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