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AIR WINCH
TAW-300B
TOKU PNEUMATIC PRODUCTS
TAW-500
TAW-1000
TAW-1500A
TAW-2000
www.air-allied.com.au
M A N U A L
INSTRUCTION MANUAL
Carefully read all instructions before operating
Or servicing any TOKU tools.
Air & Allied Sales (Paci c) Pty Ltd
Head O ce: 1/50 Success Street, Acacia Ridge, Brisbane, Queensland, Australia 4110
TOKU PNEUMATIC CO., LTD.
No.3
14-04
sales@air-allied.com.au
Air & Allied Sales (Pacific) Pty Ltd
www.air-allied.com.au
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Table of Contents
Summary of Contents for Toku TAB-300B
- Page 1 M A N U A L INSTRUCTION MANUAL Carefully read all instructions before operating Or servicing any TOKU tools. Air & Allied Sales (Paci c) Pty Ltd Head O ce: 1/50 Success Street, Acacia Ridge, Brisbane, Queensland, Australia 4110 TOKU PNEUMATIC CO., LTD.
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Page 2: Introduction
INTRODUCTION Thank you for purchasing the Toku Air Winch. This manual is a guide which will show you how to use the Air Winch safely and efficiently. Please read the manual in its entirety and understand the contents before proceeding to operate the Air Winch. -
Page 3: Table Of Contents
CONTENTS Page Introduction……………………………………………………………………………… １ Contents………………………………………………………………………………… ２ Precautions concerning safety………………………………………………………… ３ Precautions during operation………………………………………………………… ５ Basic Precautions……………………………………………………………………… ６ Specifications…………………………………………………………………………… ７ Description of Parts…………………………………………………………………… ７ Preparation before operation………………………………………………………… ８ Before Operation………………………………………………………………………… １１ How to Operation……………………………………………………………………… １４ Maintenance and Inspection……………………………………………………………… １６ Trouble shooting………………………………………………………………………… １７... -
Page 4: Precautions Concerning Safety
PRECAUTIONS CONCERNING SAFETY △ ！ WARNING; ・When operating the Air Winch, obey the safety precautions stated in this manual. △ ！ WARNING; Obey facility safety rules ・Operators who use the Air Winch must have training. ・Obey all facility rules, safety precautions and operational regulations. ・When operating the Air Winch jointly with a partner, make sure proper signals are agreed upon before operating. - Page 5 △ ！ WARNING; Mount the Air Winch securely to the platform. And also secure using bolts ・If the Air Winch is not securely attached to the platform with bolts, and the attachment loosens, it will lead to major damages of the Air Winch and also will cause a fatal accident.
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Page 6: Precautions During Operation
PRECAUTIONS DURING OPERATION △ ！ CAUTION; Confirm signals when using the Air Winch with a partner. When operating the Air Winch with a partner, make sure to confirm signals for safe operation. Always obey the safety rules. △ ！ CAUTION; Do not handle the operating switch when not necessary. Do not operate the Air Winch until preparation is performed for lifting. -
Page 7: Basic Precautions
！ CAUTION; For inspection or repair of the Air Winch, consult your dealer. ・Contact your dealer for repairs or inspection of the Air Winch. When parts need to be replaced, use only genuine TOKU parts. △ ！ CAUTION; Storage of the Air Winch is also very important ・Store the Air Winch away from children in a dry area. -
Page 8: Specifications
SPECIFICATIONS Rated Wire rope Rope Air Supply Weight Mounting Bolts Model Load Dimensions Speed Consumption Inlet Size (Kg) (Size x Q'ty) (Kgf) (mm x m) (m/min) (m3/min) (Inch) TAW-300B 6 x 37 Rc 3/4 M10 x 4 TAW-500 8 x 61 Rc 3/4 M12 x 4 TAW-1000... -
Page 9: Preparation Before Operation
PREPARATION BEFORE OPERATION １．Selection of a compressor and method of draining the system. ・Method of selection; (Please refer to the specification chart to see the air consumption for each model.) ( Air Consumption × 10 ) × No. of units ≦ Horse Power of Compressor ・Method of Draining the system;... - Page 10 ３．Preparation of Hose and connection ・Size of Hose; The hose should have an inside diameter of 19mm. △ ！ CAUTION; If the hose length is too long, this will result in reduction in air pressure and reduce the power. Please refer to the chart below concerning the reduction in air pressure. Hose Total length of hose;...
- Page 11 ５． Confirmation of the strength of mounting location. △ ！ WARNING; ・Before mounting the air winch, confirm the strength of the mounting location if it meets the sufficient safety rate to hold the body and rated capacity. If above condition is not met, do not mount the winch. ６．Mounting the Air Winch.
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Page 12: Before Operation
BEFORE OPERATION １． Remove the cap of the exhaust port △ WARNING; ！ In the case of a brand new winch, the cap is attached on the exhaust port when shipped from the factory.(except TAW-300B) Please remove this cap, otherwise, the winch will not operate. Depending on conditions, this cap might blow off and lead to an accident. - Page 13 ５．Connecting the Wire Rope to the Drum △ ！ CAUTION; Make sure the wire end is secured firmly. The end of the wire rope must be securely fastened to the fastening point on the winch drum. After inserting the wire end into the hole, refer to the following chart to fasten the bolt.
- Page 14 △ ！ WARNING; The Fleet Angle (θ) for the wire rope and drum should be within 2 degrees. If the fleet angle exceeds 2 degrees this will lead to wire falling off the drum, as a result leading to abnormal wear and become the cause of an accident.
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Page 15: How To Operation
HOW TO OPERATE １． Confirmation of clutch Confirm if the clutch which connects air motor and drum is “ON” as explained in the previous page. ２． Release of Handle brake Clutch is ON Release the Handle brake before operating. This air winch is equipped with an Automatic brake that connects the air motor separately from the Hand brake. - Page 16 ５. Lifting and lowering load ① Set the load to the wire rope in a well-balanced position ② Wind roll with slow speed until the wire rope tightens and stop the winch operation to hold. ③ Check if the load is connected to the wire rope securely and has not slipped. ④...
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Page 17: Maintenance And Inspection
MAINTENANCE AND INSPECTION △ ！ WARNING; ・To operate the hoist safely, it is necessary to inspect the hoist regularly. When the hoist is in use, obey the regulations in the crane safety standards and perform the following inspections. ★DAILY INSPECTION １．Inspection of Air pressure and Oil. -
Page 18: Trouble Shooting
３．Check for loose bolts, rust, paint removal or other damaged areas. If any of these problems are seen, repairs should be performed immediately. ★ANNUAL INSPECTION １．The Air Winch should be dis-assemblied and inspected once a year. (For details contact your dealer or distributor.) ２．For repairs, contact your dealer or distributor. - Page 19 CUSTOMER MEMO Record information such as the distributor name, model number and serial number. It will be of good use when you bring the unit in for servicing. Date of Purchase Distributor Name Model Serial Number This is a high precision manufactured product. As a result if the unit does not work Operate properly do not attempt to repair the unit.
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