Page 1 647694-P ISSUED MAY 2016 REVISED SEPT 2017...
Page 3 However, warranty, recall and all other services paid for by TEXTRON OFF ROAD must be performed at an authorized TEXTRON OFF ROAD service center.
Page 4 GENERAL INFORMATION To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.
Page 5: Table Of Contents
TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL ..........V AIR FILTER .
Page 6 NOTES Page iv Service Parts Manual Service Parts Manual...
Page 7: How To Use The Service Parts Manual
HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: • GENERAL INFORMATION • ILLUSTRATED PARTS BREAKDOWN • APPENDIX The first section, GENERAL INFORMATION, contains the following information: • WARRANTY INFORMATION • TABLE OF CONTENT • HOW TO USE THE SERVICE PARTS MANUAL The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your vehicle.
Page 8 HOW TO USE THE SERVICE PARTS MANUAL Title Title *See Body Section for decal information 102,104 Front of Vehicle 83,88 81,86 84,89 82,87 128 129 Left hand illustration page Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN •...
Page 9 HOW TO USE THE SERVICE PARTS MANUAL 3. COLOR CODE FOR BODY COMPONENTS The last two digits of the part number for the body part will denote the color code, locate the part number for the cowl, rear body, seat pod, side panel or seat wrap then locate your color in the list below, replace the last ** or XX with the two digit color code.
Page 10: Air Filter
AIR FILTER Front of Vehicle AIR CLEANER ASSEMBLY includes item 8 Part of Seat Frame Engine Bay Closeout (Part of Extended Cab) Oil Tank Engine 647694 Service Parts Manual Page A-1...
Page 11 AIR FILTER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 12 AIR FILTER Notes: 647694 Service Parts Manual Page A-3...
Page 13 AIR FILTER Notes: 647694 Service Parts Manual Page A-4...
Page 14: Extended Cab
EXTENDED CAB Front of Vehicle Seat Frame Chassis Frame 647694 Service Parts Manual Page B-1...
Page 15 EXTENDED CAB THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 16 EXTENDED CAB Notes: 647694 Service Parts Manual Page B-3...
Page 17 EXTENDED CAB Notes: 647694 Service Parts Manual Page B-4...
Page 18: Body
BODY Front of Vehicle 647694 Service Parts Manual Page C-1...
Page 19 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 20 BODY Front of Vehicle 647694 Service Parts Manual Page C-3...
Page 21 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 22 BODY Brushguard Front of Vehicle 647694 Service Parts Manual Page C-5...
Page 23 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 24 BODY Front of Vehicle 647694 Service Parts Manual Page C-7...
Page 25 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 26 BODY Front of Vehicle Cowl 647694 Service Parts Manual Page C-9...
Page 27 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 28 BODY Front of Vehicle 647694 Service Parts Manual Page C-11...
Page 29 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 30 BODY Door (Plastic) Extended Cab Door Front of Vehicle 647694 Service Parts Manual Page C-13...
Page 31 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 32 BODY Seat Closeout Front of Vehicle Front Bulkhead 647694 Service Parts Manual Page C-15...
Page 33 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 34 BODY Front of Vehicle LOCK ASSEMBLY (TRUNK LID) includes items 15 - 16 647694 Service Parts Manual Page C-17...
Page 35 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 36 BODY Seat Closeout Front of Vehicle 647694 Service Parts Manual Page C-19...
Page 37 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 38 BODY Notes: 647694 Service Parts Manual Page C-21...
Page 39 BODY Notes: 647694 Service Parts Manual Page C-22...
Page 40: Brakes
BRAKES Brake Caliper Brake Caliper Part of Frame Front of Vehicle Frame and Suspension Partially Shown for Clarity Brake Caliper Brake Caliper 647694 Service Parts Manual Page D-1...
Page 41 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 42 BRAKES Notes: 647694 Service Parts Manual Page D-3...
Page 43 BRAKES Notes: 647694 Service Parts Manual Page D-4...
Page 44: Pedals
PEDALS Chassis Frame Front of Vehicle 647694 Service Parts Manual Page E-1...
Page 45 PEDALS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 46 PEDALS Notes: 647694 Service Parts Manual Page E-3...
Page 47 PEDALS Notes: 647694 Service Parts Manual Page E-4...
Page 48: Direction And Drive Selector
DIRECTION AND DRIVE SELECTOR Rear Differential Front of Vehicle Instrument Panel Instrument Panel Support Weldment 647694 Service Parts Manual Page F-1...
Page 49 DIRECTION AND DRIVE SELECTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
Page 50 DIRECTION AND DRIVE SELECTOR Notes: 647694 Service Parts Manual Page F-3...
Page 51 DIRECTION AND DRIVE SELECTOR Notes: 647694 Service Parts Manual Page F-4...
Page 52: Drivetrain - Front
DRIVETRAIN - FRONT Front of Vehicle FRONT CV SHAFT includes items 3 - 5 PROPELLER SHAFT (FRONT) includes items 12 - 16 647694 Service Parts Manual Page G-1...
Page 53 DRIVETRAIN - FRONT THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 54 DRIVETRAIN - FRONT Notes: 647694 Service Parts Manual Page G-3...
Page 55 DRIVETRAIN - FRONT Notes: 647694 Service Parts Manual Page G-4...
Page 56: Drivetrain - Mid
DRIVETRAIN - MID PROPELLER SHAFT (REAR) includes items 2 - 6 Front of Vehicle Rear Differential Front Propeller Shaft 647694 Service Parts Manual Page H-1...
Page 57 DRIVETRAIN - MID THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 58 DRIVETRAIN - MID Front of Vehicle Part of Frame 647694 Service Parts Manual Page H-3...
Page 59 DRIVETRAIN - MID THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 60 DRIVETRAIN - MID Front of Vehicle Stator Cover Rear Differential Engine Part of Frame 647694 Service Parts Manual Page H-5...
Page 61 DRIVETRAIN - MID THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 62 DRIVETRAIN - MID Notes: 647694 Service Parts Manual Page H-7...
Page 63 DRIVETRAIN - MID Notes: 647694 Service Parts Manual Page H-8...
Page 64: Drivetrain - Rear
DRIVETRAIN - REAR Air Intake Engine Front of Vehicle 647694 Service Parts Manual Page J-1...
Page 65 DRIVETRAIN - REAR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 66 DRIVETRAIN - REAR To Rear Propeller Shaft Front of Vehicle Frame Shown Partially for Clarity DIFFERENTIAL VENT ASSEMBLY includes items 9 - 13 REAR CV SHAFT (DRIVER SIDE) includes items 35 - 37 REAR CV SHAFT (PASSENGER SIDE) includes items 35 - 37 REAR CV SHAFT includes items 35 - 37 647694 Service Parts Manual Page J-3...
Page 67 DRIVETRAIN - REAR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 68 DRIVETRAIN - REAR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 69 DRIVETRAIN - REAR Notes: 647694 Service Parts Manual Page J-6...
Page 70: Engine Cooling System
ENGINE COOLING SYSTEM RADIATOR ASSEMBLY includes items 2 - 5 Front of Vehicle 647694 Service Parts Manual Page K-1...
Page 71 ENGINE COOLING SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 72 ENGINE COOLING SYSTEM COOLANT TANK includes item 16 COOLANT LINE ASSEMBLY includes items 29 - 38 Engine Part of Frame Front of Vehicle Engine Radiator Engine Part of Frame Part of Frame Part of Frame Part of Frame 647694 Service Parts Manual Page K-3...
Page 73 ENGINE COOLING SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 74 ENGINE COOLING SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 75 ENGINE COOLING SYSTEM Notes: 647694 Service Parts Manual Page K-6...
Page 76 ENGINE COOLING SYSTEM Front of Vehicle 647694 Service Parts Manual Page K-7...
Page 77 ENGINE COOLING SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 78 ENGINE COOLING SYSTEM Notes: 647694 Service Parts Manual Page K-9...
Page 79 ENGINE COOLING SYSTEM Notes: 647694 Service Parts Manual Page K-10...
Page 80: Electrical
ELECTRICAL For Vehicles with Low and High Beam Option Front of Vehicle Part of Frame For Vehicles with Low Beam Option Front of Vehicle Part of Frame 647694 Service Parts Manual Page L-1...
Page 81 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 82 ELECTRICAL Front of Vehicle Chassis Frame Engine Ground Cable Instrument Panel Front of Vehicle 647694 Service Parts Manual Page L-3...
Page 83 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 84 ELECTRICAL Engine Bay Closeout Front of Vehicle Front of Vehicle To Main Harness (Rear) Engine To Starter Relay 647694 Service Parts Manual Page L-5...
Page 85 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 86 ELECTRICAL Part of Frame Front of Vehicle Instrument Panel 647694 Service Parts Manual Page L-7...
Page 87 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 88 ELECTRICAL Part of Seat Frame Front of Vehicle Part of Chassis Frame Part of Seat Frame Starter Motor Cable Front of Vehicle Battery 647694 Service Parts Manual Page L-9...
Page 89 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 90 ELECTRICAL Notes: 647694 Service Parts Manual Page L-11...
Page 91 ELECTRICAL Notes: 647694 Service Parts Manual Page L-12...
Page 92: Exhaust
EXHAUST Engine FOR VEHICLES MANUFACTURED BEFORE APRIL 24, 2017 Upper Engine Casting (Passenger Side) Front of Vehicle 647694 Service Parts Manual Page M-1...
Page 93 EXHAUST THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 94 EXHAUST To Truck Bed To Truck Bed Part of Extended Cab Part of Frame Front of Vehicle Front of Vehicle Cargo Tray 647694 Service Parts Manual Page M-3...
Page 95 EXHAUST THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 96 EXHAUST Front of Vehicle Existing hardware Rear Quarter Panel 647694 Service Parts Manual Page M-5...
Page 97 EXHAUST THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 98 EXHAUST Notes: 647694 Service Parts Manual Page M-7...
Page 99 EXHAUST Notes: 647694 Service Parts Manual Page M-8...
Page 100: Rops
ROPS Seat Belt Retractor Seat Belt Front of Vehicle 647694 Service Parts Manual Page N-1...
Page 101 ROPS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 102 ROPS Notes: 647694 Service Parts Manual Page N-3...
Page 103 ROPS Notes: 647694 Service Parts Manual Page N-4...
Page 104: Frame
FRAME Front of Vehicle 647694 Service Parts Manual Page P-1...
Page 105 FRAME THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 106 FRAME FOR VEHICLES MANUFACTURED BEFORE MARCH 13, 2017 Front of Vehicle FOR VEHICLES MANUFACTURED AFTER MARCH 13, 2017 Front of Vehicle 647694 Service Parts Manual Page P-3...
Page 107 FRAME THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 108 FRAME Notes: 647694 Service Parts Manual Page P-5...
Page 109 FRAME Notes: 647694 Service Parts Manual Page P-6...
Page 110: Fuel System
FUEL SYSTEM Front of Vehicle FUEL TANK ASSEMBLY includes items 2 - 6 647694 Service Parts Manual Page R-1...
Page 111 FUEL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 112 FUEL SYSTEM Notes: 647694 Service Parts Manual Page R-3...
Page 113 FUEL SYSTEM Notes: 647694 Service Parts Manual Page R-4...
Page 114: Steering
STEERING STEERING RACK ASSEMBLY includes items 2 - 4 Steering Column Mount Weldment Front of Vehicle Part of Frame 647694 Service Parts Manual Page S-1...
Page 115 STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 116 ELECTRIC POWERED STEERING (EPS) Steering Column Mount Weldment Front of Vehicle Brake Pedal Mounting Bracket To Lower Intermediate Shaft 647694 Service Parts Manual Page S-3...
Page 117 ELECTRIC POWERED STEERING (EPS) THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
Page 118 ELECTRIC POWERED STEERING (EPS) STEERING RACK ASSEMBLY includes items 33 - 35 Power Steering Unit Front of Vehicle Part of Frame 647694 Service Parts Manual Page S-5...
Page 119 ELECTRIC POWERED STEERING (EPS) THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
Page 120 STEERING Notes: 647694 Service Parts Manual Page S-7...
Page 121 STEERING Notes: 647694 Service Parts Manual Page S-8...
Page 122 FRONT SUSPENSION Front of Vehicle FRONT SPINDLE ASSEMBLY (DRIVER SIDE) includes items 3, 4, 13 - 21 FRONT SPINDLE ASSEMBLY (PASSENGER SIDE) includes items 6, 7, 13 - 21 SPINDLE ASSEMBLY (DRIVER SIDE) includes items 9, 11 - 12 BRAKE CALIPER ASSEMBLY (DRIVER SIDE) includes item 5 SPINDLE ASSEMBLY (PASSENGER SIDE) includes items 10 - 12 BRAKE CALIPER ASSEMBLY (PASSENGER SIDE) includes item 8 HUB ASSEMBLY includes items 14 - 17...
Page 123 FRONT SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 124 FRONT SUSPENSION CONTROL ARM ASSEMBLY (LOWER FRONT) (DRIVER SIDE) includes items 3, 5 - 10 CONTROL ARM ASSEMBLY (LOWER FRONT) (PASSENGER SIDE) includes items 4 - 10 Front of Vehicle 13 14 Spindle Assembly (Driver Side) CONTROL ARM ASSEMBLY (DRIVER SIDE) (UPPER FRONT) includes items 13, 15 - 19 CONTROL ARM ASSEMBLY (PASSENGER SIDE) (UPPER FRONT) includes items 14 - 19...
Page 125 FRONT SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 126: Front Suspension
FRONT SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 127 FRONT SUSPENSION Notes: 647694 Service Parts Manual Page T-6...
Page 128 REAR SUSPENSION Front of Vehicle REAR SPINDLE ASSEMBLY (DRIVER SIDE) includes items 3, 4, 19 - 26 REAR SPINDLE ASSEMBLY (PASSENGER SIDE) includes items 6, 7, 19 - 26 SPINDLE ASSEMBLY (DRIVER SIDE) includes items 9, 11 - 15 BRAKE CALIPER ASSEMBLY (DRIVER SIDE) includes item 5 SPINDLE ASSEMBLY (PASSENGER SIDE) includes items 10 - 15 BRAKE CALIPER ASSEMBLY (PASSENGER SIDE) includes item 8 HUB ASSEMBLY includes items 23 - 26...
Page 129 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 130: Rear Suspension
REAR SUSPENSION Front of Vehicle Lower Control Arm (Driver Side) 647694 Service Parts Manual Page U-3...
Page 131 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 132 REAR SUSPENSION CONTROL ARM (UPPER) (DRIVER SIDE) includes items 3, 5 - 8 CONTROL ARM (UPPER) (PASSENGER SIDE) includes items 4 - 8 CONTROL ARM (LOWER) (DRIVER SIDE) includes items 12, 14 - 17 CONTROL ARM (LOWER) (PASSENGER SIDE) includes items 13 - 17 Front of Vehicle Stabilizer Bar Link Spindle Assembly...
Page 133 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 134 REAR SUSPENSION Notes: 647694 Service Parts Manual Page U-7...
Page 135 REAR SUSPENSION Notes: 647694 Service Parts Manual Page U-8...
Page 136: Seating
SEATING ROPS B-Pillar Crossmember (Part of Chassis Frame) Front of Vehicle Seat Frame 647694 Service Parts Manual Page V-1...
Page 137 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 138 SEATING Chassis Frame Front of Vehicle Seat Frame Front of Vehicle Chassis Frame 647694 Service Parts Manual Page V-3...
Page 139 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 140 SEATING Notes: 647694 Service Parts Manual Page V-5...
Page 141 SEATING Notes: 647694 Service Parts Manual Page V-6...
Page 142: Truck Bed
TRUCK BED TRUCK BED ASSEMBLY includes items 2 - 6 Front of Vehicle 647694 Service Parts Manual Page W-1...
Page 143 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 144 TRUCK BED Front of Vehicle Tailgate Cable TAILGATE PIVOT ASSEMBLY includes items 5 - 8 647694 Service Parts Manual Page W-3...
Page 145 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 146 TRUCK BED Front of Vehicle 647694 Service Parts Manual Page W-5...
Page 147 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 148 TRUCK BED Front of Vehicle Truck Bed Bed Frame 647694 Service Parts Manual Page W-7...
Page 149 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 150 TRUCK BED Notes: 647694 Service Parts Manual Page W-9...
Page 151 TRUCK BED Notes: 647694 Service Parts Manual Page W-10...
Page 152 WHEELS AND TIRES WHEEL AND TIRE ASSEMBLY, FRONT (DRIVER SIDE) includes items 3, 4 WHEEL AND TIRE ASSEMBLY, FRONT (PASSENGER SIDE) includes items 3, 4 WHEEL AND TIRE ASSEMBLY, REAR (DRIVER SIDE) includes items 8, 9 WHEEL AND TIRE ASSEMBLY, REAR (PASSENGER SIDE) includes items 8, 9 WHEEL AND TIRE ASSEMBLY (FRONT) includes items 15, 16 WHEEL AND TIRE ASSEMBLY (REAR) includes items 19, 20 (Style of tire may differ from tire shown)
Page 153 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 154: Wheels And Tires
WHEELS AND TIRES Notes: 647694 Service Parts Manual Page X-3...
Page 155 WHEELS AND TIRES Notes: 647694 Service Parts Manual Page X-4...
Page 156: Decals And Labels
DECALS AND LABELS Front of Vehicle DRIVER UNDER Require Proper Use of Your Vehicle Do not allow careless or reckless driving. Make sure operators are 16 years or older with a valid drivers license. Shifting Transmission Do not let people ride or drive after using drugs or alcohol. Do not allow operation on public roads (unless roads are designated for off-highway vehicles access) - collisions with cars and trucks can Place foot on brake pedal, move...
Page 157 DECALS AND LABELS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 158 DECALS AND LABELS 14 15 Extended Cab Door 647694 Service Parts Manual Page Y-3...
Page 159 DECALS AND LABELS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 160 DECALS AND LABELS Clutch Cover Moving parts under clutch cover, do not operate vehicle with clutch cover removed. Do not modify engine or clutch. Modifications can cause part failure, possible imbalance, and excessive engine RPM which can result in serious injury or death. Read vehicle manuals for detailed information on maintenance safety procedures.
Page 161 DECALS AND LABELS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 162 Reduce cargo and speed for stability on hilly or rough terrain. PAYLOAD UNDER PAYLOAD OVER MAX WEIGHT CAPACITY STAMPEDE 900 STAMPEDE 900 XTR 800 lbs (362 kg) 800 lbs (362 kg) Cargo Bed 600 lbs (272 kg) 600 lbs (272 kg)
Page 163 DECALS AND LABELS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 164 DECALS AND LABELS Notes: 647694 Service Parts Manual Page Y-9...
Page 165 DECALS AND LABELS Notes: 647694 Service Parts Manual Page Y-10...
Page 166 Textron Specialized Vehicles, Inc. 1451 Marvin Griffin Road, Augusta, Georgia 30906 - 3852 USA Service Parts Manuals, as well as Repair and Service Manuals are available from a local Distributor, an authorized Branch, Genuine E-Z-GO Parts & Accessories Department or at www.shopezgo.com. Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of...