TE 1059540-1 Instruction Sheet

Housing 
Subassembly
TE PART NO.

1. INTRODUCTION

This instruction sheet contains the assembly
procedure for OSP Flange Mount Cable Jack
Connector 1059540-1. Refer to Figure 1. These
connectors are floating rear mount, crimp attachment
type connectors that attach to the cable listed in Figure
1. Figure 1 also contains the previous part number for
the flange mount cable jack connector.
Dimensions on this sheet are in millimeters [with
NOTE
inches in brackets], unless otherwise specified.
Figures are not drawn to scale.
i
The table below references the tools required to apply
this connector. The table includes tool description, TE
part number, and the corresponding "previous" part
number.
PART NO. CROSS-REFERENCE
TOOL
DESCRIPTION
TE NO.
Crimping Tool 1060713-1
Crimping Die 1060714-1
Contact Holder 1055454-1

Reasons for revision can be found in Section 3,
REVISION SUMMARY.

2. ASSEMBLY PROCEDURES

2.1. Preparing the Coaxial Cable End

1. Place the heat-shrink tubing and outer sleeve on
the cable.
© 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
OSP* Flange Mount Cable
Jack Connector 1059540-1
Center Contact
PREVIOUS PART NO.
1059540-1
PREVIOUS NO.
5698-5014-54
(T-4718)
5698-5015-54
(T-4702-1 Die No. B)
2098-5221-10
(T-4578)
(Figure 2)
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Outer Sleeve
4536-7341-02 RG55/U, 142, 223, 400
Figure 1
Inner
Dielectric
Conductor
2.16 +/- .254
[.085 +/- .010]
2. Using a knife, remove the end portion of the cable
jacket.
To avoid personal injury, be sure to use personal
DANGER
protection, including gloves, when handling a knife,
STOP
3. Trim the cable braid to length.
4. Trim the cable dielectric to length.
5. Trim the inner conductor to length.
6. Flare the cable braid.

2.2. Soldering Center Contact to Cable Inner Conductor

(Figure 3)
The soldering equipment is hot. To avoid personal
DANGER
injury, be sure to exercise caution when working
around soldering equipment.
STOP
1. Tin the inner conductor of the cable.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Instruction Sheet
408-8267
20 SEP 11 Rev B
Heat-Shrink
Tubing
CABLE TYPE
Outer
Sleeve
Heat-Shrink
Tubing
Cable
Braid
Figure 2
Cable
Jacket
1 of 2
LOC B