ItaldibiPack LEONARDO SP Instruction Manual
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ItaldibiPack LEONARDO SP Instruction Manual

Stretch wrapper robot
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Via Europa 35 - 20010 POGLIANO MILANESE (MI) - Italy
Before using the machine, read this Instruction Manual
Instruction Manual
STRETCH WRAPPER
ROBOT
ITALDIBIPACK S.p.A
Tel. +39 02 9396461 - Fax +39 02 93549494
www.italdibipack.com - info@italdibipack.com
English translation of original Italian instructions
Edition: 01/2018 - Revision: 00/18
carefully and keep it for future reference.

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  • Page 1 ITALDIBIPACK S.p.A Via Europa 35 - 20010 POGLIANO MILANESE (MI) - Italy Tel. +39 02 9396461 - Fax +39 02 93549494 www.italdibipack.com - info@italdibipack.com English translation of original Italian instructions Edition: 01/2018 - Revision: 00/18 Before using the machine, read this Instruction Manual...

  • Page 2: Table Of Contents

    LEONARDO SP instructions 0 - 01 Contents Chapter-Page 1 - General information and warnings Symbols used in the manual 1-01 Contents and purpose of the manual 1-02 R equired operator qualifications 1-03 I dentification data of machine manufacturer and location of CE data plate 1-04 References to Applicable Directives and Legislation 1-05...

  • Page 3: Symbols Used In The Manual

    LEONARDO SP instructions 1 - 01 General instructions and warnings Symbols used in the manual Symbols are used in this manual to alert the user and highlight particularly important aspects of the information provided. The following table contains a list of symbols used and illustrates their meanings.

  • Page 4: Contents And Purpose Of The Manual

    It is agreed that, other than in the presence of specific written permission from ITALDIBIPACK S.p.A., it is not permitted to distribute this operating manual to third parties in its entirety or in part. This prohibition concerns the text, illustrations and the attached diagrams.
  • Page 5 LEONARDO SP instructions 1 - 03 General instructions and warnings Operator skill requirements Personnel responsible for running or servicing the machine must be in possession of specific professional qualifications for each of the required tasks. The operator must be trained and hence familiar with the assigned duties under his/her responsibility. The professional profiles for operators in charge of running and servicing the machine are given below. Operator Qualified person capable of performing simple tasks such as running the machine via the control panel and loading and unloading of the materials used in production;...

  • Page 6: I Dentification Data Of Machine Manufacturer And Location Of Ce Data Plate

    LEONARDO SP instructions 1 - 04 General instructions and warnings Identification data of machine manufacturer and location of data plate Identification of ITALDIBIPACK S.p.A. as the machine manufacturer is confirmed in compliance with the statutory legislation by means of the following deeds: - Declaration of conformity - CE marking...

  • Page 7: References To Applicable Directives And Legislation

    LEONARDO SP instructions 1 - 05 General instructions and warnings REFERENCES TO APPLICABLE DIRECTIVES AND LEGISLATION The following table contains a list of the European Directives and standards applicable to the machine: Directive/Standard Description 2006/42/CE Machinery Directive 2014/35/EU Safety Low Voltage Directive...
  • Page 8 The goods have not sustained any damage in transit or for other reasons. (If you find any damage or note any missing parts, inform the shipping agent or ITALDIBIPACK S.p.A. immediately, giving full details of the problem). IN ANY COMMUNICATIONS WITH ITALDIBIPACK S.p.A. OR ITS SERVICE CENTRES, ALWAYS SPECIFY THE MACHINE TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE.

  • Page 9: Safety Recommendations

    LEONARDO SP instructions 1 - 07 General instructions and warnings 1 - Safety recommendations The end-user must adhere to the instructions given by the seller with regard to: • safety devices already installed on the machine body • safety devices not installed on the machine body but to be mounted by the user in accordance with various different types of use •...
  • Page 10 LEONARDO SP instructions 1 - 08 General instructions and warnings cont. Safety recommendations 9 - Commissioning Commissioning denotes the activity of functional checking of the installed machine. 10 - Manual mode Manual mode is the operating mode in which the machine, responding to manual control functions, performs movements at controlled speeds inside the protected space with safety guards closed.

  • Page 11: Operating Modes

    LEONARDO SP instructions 1 - 09 General instructions and warnings Operating modes Installation and commissioning Installation and commissioning of the machine must be carried out exclusively by authorized personnel. During the installation procedures, handle the parts of the machine as indicated in this manual.
  • Page 12 LEONARDO SP instructions 1 - 10 General instructions and warnings cont. Operating modes Machine management Machine management can be performed only by authorized personnel who have been suitably instructed, or personnel who have at least acquired sufficient technical experience. Before starting the machine: Read the technical documentation carefully; Make sure you are familiar with the operation and location on the machine of the emergency stop devices;...

  • Page 13: Preparatory Work To Be Performed By The Customer

    LEONARDO SP instructions 1 - 11 General information and warnings Preparatory work to be performed by the customer Unless contractually agreed otherwise, the end-user is normally responsible for: - preparation of the installation premises; - installation of safety devices upstream and downstream of the electrical power lines (such as residual current devices, earthing systems, safety cut-outs) required by statutory legislation in force in the country of installation;...

  • Page 14: Manufacturer's Contact Details

    Instructions for requesting service For any information required concerning machine use, maintenance, installation, etc. ITALDIBIPACK S.p.A. is at the complete disposal of the Customer and/or the User. Please ask clear questions with reference to the contents of this manual and always quote the details marked on the machine data plate.

  • Page 15: Safety

    LEONARDO SP instructions 2 - 01 SAFETY General information The machine is designed to be operated by just one person in all operating conditions, including maintenance. The use of additional personnel is not only unnecessary, it is prohibited for safety reasons.

  • Page 16: Personal Protective Equipment To Be Used

    LEONARDO SP instructions 2 - 02 SAFETY Exposure of personnel to moving parts of the machine can create situations of grave danger for their safety. It is strictly prohibited to start the machine unless all its fixed guards are properly installed.

  • Page 17: Warning Labels

    LEONARDO SP instructions 2 - 03 SAFETY WARNING LABELS Description of the pictograms (labels) used in the instruction manual and/or affixed to various parts of the machine: Symbols: Danger (Triangular shape with black wording and black border on yellow background)
  • Page 18 LEONARDO SP instructions 2 - 04 SAFETY HAZARDS and RESIDUAL RISKS Residual risk of crushing hands (Fig. 2) The risk results from leaving the fingers between the machine frame and the guard. Pay the maximum attention when the machine is moving. The danger sign is affixed to the safety guard as shown in the figure alongside.
  • Page 19 LEONARDO SP instructions 2 - 05 SAFETY Safety devices Functions of the EMERGENCY stop button The emergency stop is performed by pressing the mushroom head emergency button on the control panel (Fig. 5). The button operates a safety circuit that trips to stop all machine movements.

  • Page 20: Machine Description

    3 - 01 MACHINE DESCRIPTION LEONARDO SP stretch wrapper robot LEONARDO SP is a self-propelled machine used for shrink wrapping pallets. Operation of the machine is semiautomatic because film attachment, detachment and cutting at cycle end are performed by an operator. The machine is composed of a mast, machine body, two drive wheels, one tracing wheel, steering rudder for manual mode operation.
  • Page 21 LEONARDO SP instructions 3 - 02 MACHINE DESCRIPTION Machine main parts The machine is described concisely to allow operators and maintenance personnel to gain initial familiarity with the parts and the vocabulary used in the manual. 1 - Steering rudder...

  • Page 22: Controls

    LEONARDO SP instructions 3 - 03 CONTROLS Figure 6 1 - Button for cursor upward movement on display or to raise the film carriage 2 - Settings display 3 - Button for cursor downward movement on display or to lower the film carriage 4 - ON-OFF button (to power the machine on / off)
  • Page 23 LEONARDO SP instructions 4 - 01 INSTALLATION Unpacking the machine CAUTION The operations of lifting and handling the machine must be performed by authorized and suitably qualified technical personnel. Keep your hands and body well clear of the machine when it is being lowered.

  • Page 24: Charging The Batteries

    LEONARDO SP instructions 4 - 02 COMMISSIONING Charging the batteries Check the battery charge by switching on the machine and then wait until the word BATTERY appears on the display under the current program number, with the battery voltage value alongside.

  • Page 25: Powering On The Robot

    LEONARDO SP instructions 4 - 03 COMMISSIONING Powering on the robot Turn the key selector switch (Fig. 14), press the ON button on the control panel, the visual indicator (Fig.15) will illuminate, the display will show the software number followed by the currently active program number.
  • Page 26 LEONARDO SP instructions 4 - 04 COMMISSIONING Moving the robot To gain familiarity with the response of the machine manual movement controls, try out the forward and reverse movements and left and right turns several times. Grasp the rudder and use the forward-reverse buttons (Fig. 16) to move the machine in all directions.
  • Page 27 LEONARDO SP instructions 4 - 05 COMMISSIONING cont. Installing the film roll After fitting the roll on its upper (Fig. 19) and lower mounts, rotate the knob to lock it into place (Fig. 20 - Pos. A). To lock the knob rotate the handwheel (Fig. 20 - Pos. B). CAUTION The only function of the upper roll centring cone (Fig. 19) is to prevent the roll from becoming dislodged from its seat and falling while it is being unwound;...

  • Page 28: Using The Machine

    LEONARDO SP instructions 5 - 01 USING THE MACHINE Preliminary settings from the control panel The various machine parameters can be set up from the control panel (Fig. 22). Insert the key into the selector switch and turn it to power on the machine.
  • Page 29 LEONARDO SP instructions 5 - 02 USING THE MACHINE cont. Programs setup EDITING PROGRAM PARAMETERS Press ENTER to go to the MENU: programs - times - language screen. ▸ Press the buttons to move the cursor to the word “programs”.
  • Page 30 LEONARDO SP instructions 5 - 03 USING THE MACHINE cont. Programs setup EDITING PROGRAM PARAMETERS Press twice to display the following parameters on screen: ▸ REPETITIONS - time in seconds of machine rotation around the pallet without the film carriage moving upward and downward in the various different positions. The machine takes an average of 12 seconds to travel around an 80 x 120 cm Europallet.
  • Page 31 LEONARDO SP instructions 5 - 04 USING THE MACHINE Operation CAUTION The robot needs a minimum clearance of 1,200 mm surrounding the pallet to operate 1200 mm correctly (Fig. 23). Insert the key and turn it to switch on the machine.
  • Page 32 LEONARDO SP instructions 5 - 05 USING THE MACHINE cont. Operation On reaching the required height, which can be established automatically by the pallet reading photocell (Fig. 33 and 34) or by entering the height value in centimetres directly in the wrapping program, the carriage moves down again after the time selected for the top wrapping has elapsed;...
  • Page 33 LEONARDO SP instructions 5 - 06 USING THE MACHINE EMERGENCIES In emergency conditions press the red mushroom head button (Fig. 26) to bring the robot to a stop; the display will show the message “EMERGENCY STOP”. To exit from this condition reset the...
  • Page 34 LEONARDO SP instructions 5 - 07 USING THE MACHINE cont. Operation Film tension adjustment If the film tension is too low the tracing wheel will move too far from the corner of the pallet causing the robot to rotate about its own axis with consequent tripping of the safety devices.

  • Page 35: Machine Maintenance

    Comply strictly with the established maintenance intervals and schedule the operations taking into account the specific needs associated with the production cycle of the machine. • Any major repair work should be carried out by ITALDIBIPACK S.p.A. This manual is the property of . No part of it may be reproduced in any form.
  • Page 36 LEONARDO SP instructions 6 - 02 MACHINE MAINTENANCE cont. Specific safety precautions Before returning the machine to service, re-check it in accordance with the start-up procedure. • Do not use flammable or toxic solvents such as petrol, benzene, ether and alcohol. • Avoid prolonged contact with solvents and do not inhale solvent vapours. • Never use water jets to extinguish electrical fires; use CO2 fire extinguishers.
  • Page 37 LEONARDO SP instructions 6 - 03 MACHINE MAINTENANCE General cleaning Every day, at the end of each shift perform general cleaning of the machine using non-aggressive and non-abrasive cleaning fluid such as glass cleaner. Maintenance to be carried out by the maintenance mechanic Cleaning the carriage guide rollers Once a week check the rollers for any trapped dirt or scraps of film (Fig. 28) that could result in irregular...
  • Page 38 LEONARDO SP instructions 6 - 04 MACHINE MAINTENANCE Maintenance to be carried out by the maintenance electrician Checking the safety equipment At the start of each work shift and after having powered on the machine, check that the emergency stop button is working properly (Fig. 30).

  • Page 39: Checking The 40A Fuse

    LEONARDO SP instructions 6 - 05 MACHINE MAINTENANCE Maintenance to be carried out by the maintenance electrician Indicator light and acoustic signalling device Check for the efficiency of the indicator light and acoustic signalling device (Fig. 34), in the case of faults replace the light bulb immediately.
  • Page 40 LEONARDO SP instructions 6 - 06 MACHINE MAINTENANCE Maintenance to be carried out by the maintenance electrician Adjusting the proximity sensors If the film carriage operates erratically when stopping in the low position, this may be due to misalignment or a fault of the proximity sensor shown in Figure 38.
  • Page 41 LEONARDO SP instructions 6 - 07 MACHINE MAINTENANCE Troubleshooting Display switches on, shows a series of - Film carriage low position sensor not alphanumeric characters and then switches enabled off after approximately 10 seconds. Display does not switch on and machine - Check the fuse in the control panel does not work.
  • Page 42 LEONARDO SP instructions 7 - 01 MACHINE DEMOLITION AND DISPOSAL CAUTION Decommissioning and dismantling of the machine must be entrusted to professionals with specialist electrical and mechanical skills, who will need to wear the appropriate personal protective equipment, namely clothing suitable for the operations in hand, protective gloves, safety footwear, safety helmets and protective goggles.
  • Page 43 LEONARDO SP instructions WARRANTY Within the limits of the matters expressed below, the supplier undertakes to make good any construction defects that may emerge during the twelve (12) months of the warranty, which runs from the date of collection appearing on the transport document.

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