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Manufacturer of Blister Sealers, Plastic-to-Plastic Heat Sealers, Skin Packaging
Systems, Roller Die Cutters, Vacuum Formers, Sealers for Pharmaceutical
Applications, Food Tray Thermosealers, Vacuum Packaging with/without gas.
SSB2-1418
Blister Sealing Machine
Original Instructions Manual
Please read and understand this instruction manual before unpacking the
machine. This document contains important safety information.
Be sure to read and follow all safety information and all other information
in this instructional manual.
Keep this manual in a safe place for future use.
Restrict the use of the machine to persons who can read, understand, and
follow the warnings and instructions in this manual.
Version 2 revision 1
March / 2021
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Table of Contents
Summary of Contents for Starview SSB2-1418
- Page 1 Manufacturer of Blister Sealers, Plastic-to-Plastic Heat Sealers, Skin Packaging Systems, Roller Die Cutters, Vacuum Formers, Sealers for Pharmaceutical Applications, Food Tray Thermosealers, Vacuum Packaging with/without gas. SSB2-1418 Blister Sealing Machine Original Instructions Manual Version 2 revision 1 March / 2021 Please read and understand this instruction manual before unpacking the machine.
- Page 2 STARVIEW Packaging Machinery periodically changes the information in this manual. STARVIEW Packaging Machinery reserves the right to change product specifications without notice. STARVIEW Packaging Machinery shall not be liable for technical or editorial errors or omissions contained herein; nor for incidental or consequential damages resulting from the furnishing, performance, or use of this material Instructions Manual –...
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Page 3: Table Of Contents
Dimensions ..........................19 Productive performances......................20 Foreseen use ..........................20 Incorrect use ..........................20 Features ............................20 3.5.1 Blister ............................20 External supplies requirements ....................21 Instructions Manual – SSB2-1418 Page 3 of 47 Version 2 revision 1 – March 2021... - Page 4 LAYOUTS ..........................39 Electrical Layout .......................... 39 Electrical Schematics ........................40 Pneumatics Drawing ........................41 APPENDIX ..........................44 Machine Plate ..........................44 Lubricants ............................ 44 Instructions Manual – SSB2-1418 Page 4 of 47 Version 2 revision 1 – March 2021...
- Page 5 Guides and Bearings........................ 44 Parts List ............................44 8.3.1 Mechanical ..........................44 8.3.2 Electrical ..........................45 8.3.3 Pneumatics ..........................45 Limited Warranty ........................46 Revision History .......................... 47 Instructions Manual – SSB2-1418 Page 5 of 47 Version 2 revision 1 – March 2021...
- Page 6 • Follow all instructions • Never change the order of the operations to be carried out. Starview Packaging Machinery Inc. will not accept any liability for possible damage or injury caused by neglecting the instructions in all associated documentation. • Familiarize yourself with the contents of this manual •...
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Page 7: General Information
For any machine revision or modification, the manufacturer does not consider themselves responsible to inform the customer nor substitute the revised information. 1.2 Manufacturer Information Manufacturer Starview Packaging Machinery, Inc. Address 1840 St. Regis, Dorval, Quebec - H9P 1H6 – Canada 1 (888) 278-5555 (North America Toll Free) -
Page 8: Machine Description
Technical services can be executed by the manufacturer or the supplier, refer to the contractual agreements. 1.7 Further information For further information contact the Manufacturer. Instructions Manual – SSB2-1418 Page 8 of 47 Version 2 revision 1 – March 2021... -
Page 9: Safety And Environment
- usually a company or a corporation. An operator is a person who physically interacts with the machine and/or the machine's control systems under the direction and with the consent of the machine's user. In Starview manuals, an operator includes a person who cleans the machine. - Page 10 Never attempt to remove, modify or over-ride any safety device on the machine. Interfering with safety devices could lead to fatal or other serious personal injury. Instructions Manual – SSB2-1418 Page 10 of 47 Version 2 revision 1 – March 2021...
- Page 11 Machine failure and serious personal injury, including death. Starview is always willing to discuss improving the value of its machines to users by means of modifications or alterations. For more information on modifying or altering the machine, please use contact information located on the last page of this manual.
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Page 12: Personnel Qualification
PPE, on the condition that they have been instructed and they have received the contents of this manual, the circuital diagrams and any other attachments. Instructions Manual – SSB2-1418 Page 12 of 47 Version 2 revision 1 – March 2021... -
Page 13: Products And Materials
Machine has been designed and manufactured in a way that risks resulting from vibrations is reduced to the lowest level. Vibrating unit has been designed and manufactured to absorb the produced vibrations. Instructions Manual – SSB2-1418 Page 13 of 47 Version 2 revision 1 – March 2021... -
Page 14: Operator Controls
Caution symbol identifies a hazard, in this example High Temperature Gloves must be worn in this area. Keep all body parts and hair away from all moving parts on the machine in these areas. Instructions Manual – SSB2-1418 Page 14 of 47 Version 2 revision 1 – March 2021... -
Page 15: Warning Signs On The Machine
2.10.1 Warning Signs on the Machine Front Rear Instructions Manual – SSB2-1418 Page 15 of 47 Version 2 revision 1 – March 2021... -
Page 16: Safety Devices
• Switch off and Lock the main power switch before inspection and maintenance work. • Allow sufficient time for machine to cool (once power is turned off) in order to prevent injury. Instructions Manual – SSB2-1418 Page 16 of 47... -
Page 17: Existing Risk
When inserting the drawer, be sure that one hand is pushing the drawer (using the handle) and the other is away from any moving parts. Instructions Manual – SSB2-1418 Page 17 of 47 Version 2 revision 1 – March 2021... -
Page 18: Residual Risks
(when turned to the off position) cuts all power the machine. (See Diagram 1.3 below to locate the main disconnect handle on the machine). This handle being turned to the “ON” position allows outside electrical source to power the machine. Instructions Manual – SSB2-1418 Page 18 of 47 Version 2 revision 1 – March 2021... -
Page 19: Technical Features
Air Consumption 6 SCFM @ 100 PSI Voltage 230V Noise Emission 73.2 dB (A) Phase Heating Temperature 160°C – 200°C Frequency 60Hz Amperage 3.1.1 Dimensions Instructions Manual – SSB2-1418 Page 19 of 47 Version 2 revision 1 – March 2021... -
Page 20: Productive Performances
Use a back card / lid that matches the blister material needs for Heat Sealing. Consult the package manufacturer to know which materials are suitable for sealing the package. Instructions Manual – SSB2-1418 Page 20 of 47 Version 2 revision 1 – March 2021... -
Page 21: External Supplies Requirements
Be sure that incoming air is dehumidified and filtered to 5 µm. The pressure regulator is factory preset to 0,6 MPa / 6 bar / 90PSI. Instructions Manual – SSB2-1418 Page 21 of 47 Version 2 revision 1 – March 2021... -
Page 22: Installation And Removal
• Remove any additional straps that hold tools, magazines and other moving parts. Before ataching the Air Suply, certify that all the moving parts are free and can be moved freely by hand, without interferences. Instructions Manual – SSB2-1418 Page 22 of 47 Version 2 revision 1 – March 2021... -
Page 23: Dispatching Modalities
Machine is not meant to work nor be stored in the presence of acids, corrosive factors, salt, ionizing and non-ionizing radiations (X rays, laser, microwaves, ultraviolet rays, etc.). Instructions Manual – SSB2-1418 Page 23 of 47 Version 2 revision 1 – March 2021... -
Page 24: Machine Levelling
• The assembling of the machine parts that were disassembled during transport • Machine cleaning (heaters, fixtures, bodywork, etc.). • Machine regulation and preparation (e.g.: oil addition, etc.). Instructions Manual – SSB2-1418 Page 24 of 47 Version 2 revision 1 – March 2021... -
Page 25: Electrical Supply Connection
• Jigs, specially where the package seats. Execute the cleaning by using a damp cloth with non-abrasive, non-corrosive detergents. Only use substances suitable to the product that is being packed Instructions Manual – SSB2-1418 Page 25 of 47 Version 2 revision 1 – March 2021... -
Page 26: Installation Test
All the elements can only work on a machine that has the same structure; any other use is forbidden. All the machine elements can only be used in their respected area, any other use of the elements is forbidden. Instructions Manual – SSB2-1418 Page 26 of 47 Version 2 revision 1 – March 2021... -
Page 27: Operation
• Step 8 - Meanwhile, remove from the front drawer the sealed packages. Verify if seal quality is satisfactory and reload blister, product and cards to begin new cycle. Instructions Manual – SSB2-1418 Page 27 of 47 Version 2 revision 1 – March 2021... -
Page 28: Control Panel
• Operation Indicator LED will light up when in operation • Range Setting should be set to Sec • Mode Setting should be set to OS Instructions Manual – SSB2-1418 Page 28 of 47 Version 2 revision 1 – March 2021... -
Page 29: Temperature Control
Do not set Temperature Control higher than 230° C, this can damage Teflon coating on Face plates and also damage product pack 5.3.4.1 Temperature Conversion Table Celsius Fahrenheit Instructions Manual – SSB2-1418 Page 29 of 47 Version 2 revision 1 – March 2021... -
Page 30: Intervention Operative Praxis
Prior to any tooling changes, be sure that the machine is turned off. Let the heating cool before removing the seal plate. Use proper high-temperature gloves when performing this operation. Instructions Manual – SSB2-1418 Page 30 of 47 Version 2 revision 1 – March 2021... -
Page 31: Change Sealing Fixtures
NOTE: Screws and hitch pin clips must not stick up from the sealing fixtures, they must be flush with fixture height or less to avoid damage. Instructions Manual – SSB2-1418 Page 31 of 47 Version 2 revision 1 – March 2021... -
Page 32: Tooling Orientation
Be sure to try both sealing fixtures before connecting any air or power. Instructions Manual – SSB2-1418 Page 32 of 47 Version 2 revision 1 – March 2021... -
Page 33: Maintenance
• During Tooling inspections, the qualified / designated person should check jigs and face plate. Make sure that all gaskets, alignments and connections are safe to operate without chance of injury or damage. Instructions Manual – SSB2-1418 Page 33 of 47 Version 2 revision 1 – March 2021... -
Page 34: Seal Press
• Allow machine sufficient time to cool down before attempting any adjustments or maintenance • Always wear high temperature gloves and clothing to protect hands and body parts when accessing this area Instructions Manual – SSB2-1418 Page 34 of 47 Version 2 revision 1 – March 2021... -
Page 35: Air Filter Regulator
Wash bowl using warm water with mild soap. Do not clean bowl using solvents as they may weaken the bowl material and cause the bowl to fail when pressurized. Instructions Manual – SSB2-1418 Page 35 of 47 Version 2 revision 1 – March 2021... -
Page 36: Pneumatic Valve
Some areas may require more grease than others. The amount of grease needed will vary per moving part. Grease Nipple for Seal Press Grease Nipples for Guide Rails Instructions Manual – SSB2-1418 Page 36 of 47 Version 2 revision 1 – March 2021... -
Page 37: Troubleshooting
Defective thermocouple. Replace thermocouple or verify that it is properly inserted. Air exhausting from valve / Worn cylinder / valve seals. Replace seals. Cylinder Defective valve. Replace valve Instructions Manual – SSB2-1418 Page 37 of 47 Version 2 revision 1 – March 2021... -
Page 38: Preventive Maintenance
Verify that springs underneath the drawer operate properly. The springs springs must be strong enough to return the drawer upwards after every cycle. If springs appear to lose their strength, they should be replaced. Instructions Manual – SSB2-1418 Page 38 of 47 Version 2 revision 1 – March 2021... -
Page 39: Layouts
• Prior to connecting main power supply to the machine, verify voltage and amperage requirements on the serial number plate • Ensure power has been properly connected. • Please see electrical layout for more detailed information. Instructions Manual – SSB2-1418 Page 39 of 47 Version 2 revision 1 – March 2021... -
Page 40: Electrical Schematics
7.2 Electrical Schematics Instructions Manual – SSB2-1418 Page 40 of 47 Version 2 revision 1 – March 2021... -
Page 41: Pneumatics Drawing
7.3 Pneumatics Drawing Instructions Manual – SSB2-1418 Page 41 of 47 Version 2 revision 1 – March 2021... - Page 42 Instructions Manual – SSB2-1418 Page 42 of 47 Version 2 revision 1 – March 2021...
- Page 43 Instructions Manual – SSB2-1418 Page 43 of 47 Version 2 revision 1 – March 2021...
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Page 44: Appendix
3P80F Door Handle 37151 Door Hinge 422231 Push Pull Toggle 36204 Spring AJAX #39 Guide Rails SBI20 x 42" Slide Blocks SBI20SLL Magnet RMCO 18 Instructions Manual – SSB2-1418 Page 44 of 47 Version 2 revision 1 – March 2021... -
Page 45: Electrical
E5CB-Q1TCD AC/DC24 Solid State Relay SSR-S40DA-H Thermocouple A15A1-35-3-J-G Thermocouple Fitting 12-00690 8.3.3 Pneumatics Description Part Number Filter Regulator AW20-N02BE-CZ-B Valve SY7120-5WOZ-02T Cylinder Code #316 Muffler AN20-N02 Instructions Manual – SSB2-1418 Page 45 of 47 Version 2 revision 1 – March 2021... -
Page 46: Limited Warranty
8.4 Limited Warranty All Starview Packaging Machinery Inc. (SPMI) machinery is warranted to be free from defects in materials and workmanship, if properly installed and usage is in accordance with instructions. Parts designed to wear in normal operation and be replaced periodically are warranted to be free from defects for a period of ninety (90) days from date of delivery of machine. -
Page 47: Revision History
1840 Saint Regis Blvd. Dorval, QC, Canada - H9P 1H6 Toll Free: (888) 278-5555 Phone Number: (514) 920-0100 Fax: (514) 920-0092 E-mail: info@starview.net www.starviewpackaging.com Copyright: 2021 Instructions Manual – SSB2-1418 Page 47 of 47 Version 2 revision 1 – March 2021...
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