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Summary of Contents for Cascade Auto Clamp F-Series
- Page 1 PERATOR’S GUIDE F-Series Auto Clamp ™ Manual Number 213740 cascade Cascade is a Registered Trademark of Cascade Corporation...
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Page 2: Table Of Contents
ONTENTS Introduction WARNING: Rated capacity of the truck/ Safety Rules attachment combination is a responsibility of the original truck manufacturer and may be ™ Auto Clamp Operation less than shown on the attachment name- Daily Inspection plate. Consult the truck nameplate. Roll-Handling Basics WARNING: Do not operate this attachment Vertical Pickup, Transport, Unloading... -
Page 3: Introduction
NTRODUCTION The Cascade Auto Clamp™ is a multiple-function Operator Display attachment designed to handle without damage bilge or butt rolls of Print, Kraft, Linerboard or Tissue for transport, staging, stacking, and van trailer or boxcar loading and unloading (breakout). The Auto Clamp™ detects load slippage and automatically adjusts clamping pressure. -
Page 4: Safety Rules
AFETY RULES Industrial Lift Trucks No riders No reaching through mast No standing under load RC0026.ill Tilt With load Raise 3 in. (8 cm) No load Traveling RAMPS Motor off, park, lower load empty... - Page 5 No parking on ramp No turning on ramp Watch clearances RC0027.ill TRAFFIC STOP Observe Workers Stops Slow for Sound horn, slow Sound horn, slow Wet floors Bumps Dips two-way traffic at intersection at corner...
- Page 6 AFETY RULES Handling Loads Load weight must not exceed Limit swinging Clamp combined truck/attachment with raised load. capacity (see truck nameplate). LOAD WEIGHT No unclamped Limit tilt rolls on top. with raised load. Limit truck movement with raised load. Center load prior to RC0028.ill lifting and traveling.
- Page 7 AFETY RULES ™ Auto Clamp Fault Indications System Faults System faults are indicated by a red circular symbol on TROUBLESHOOTING CODES the upper part of the drivers's display. • Steady red – System is not detecting slip. Do not use No faults –...
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Page 8: Operation
™ UTO CLAMP OPERATION LONG ARM ROTATE (Any position) (Driver's view) C Release A Counterclockwise (CCW) D Clamp B Clockwise (CW) Released Clamped Released (Yellow) (Green) (Yellow) RC0279.ill RC0280.ill SHORT ARM (Any position) AUXILIARY VALVE C Open (Press knob button) Tilt Forward Hoist Down FUNCTIONS... - Page 9 (on driver's ™ Clamp feature has been disabled. display) • Run diagnostics program See Service Manual or call Cascade for assistance. Plug PC into test port on Auto Clamp ™ controller and run system diagnostics to determine fault. RC0123.ill Test port on...
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Page 10: Daily Inspection
AILY INSPECTION Check items each day. Report Electrical problems to your supervisor. Connectors See Service Manual for troubleshooting, maintenance and repair procedures or call Cascade for assistance. System Fault Released Initial (Red) (Yellow) Start-Up Display Pad Edges Upper Hook Engagement Safety RC0124.ill... -
Page 11: Roll-Handling Basics
OLL-HANDLING BASICS Assure mast Align pads vertically CLAMPING ROLL is vertical and center on roll ROTATING ROLL Clamped (Green) Clamped (Green) RC0281.ill Clamp through roll centerlines RC0131.ill CARRYING 3-4 ° Assure roll Tilt clearance top ROLL and bottom 12 in. Clamped (30 cm) (Green) - Page 12 OLL-HANDLING BASICS 2-Roll Split-Arm Clamps Center Clamp pads between rolls 80 in. max. 80 in. max. RC0038.ill RC0039.ill Position short arm on rolls before clamping Short RC0040.ill...
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Page 13: Vertical Pickup, Transport, Unloading
ERTICAL PICKUP, TRANSPORT, UNLOADING B) Clamp with A) Drive forward touching Position Clamp parallel to and centered on roll long arm, get short arm to roll, provide green light clearance for long arm Clamped (Green) 2-4 in. (5-10 cm) RC0042.ill RC0041.ill Tilt vertical before lowering to floor 3-4 °... -
Page 14: Bilge (Horizontal) Pickup, Transport
ILGE (HORIZONTAL) PICKUP, TRANSPORT Align truck to roll Tilt, lower Clamp to ground 3-4 ° RC0046.ill A) Tilt, raise roll B) Rotate to vertical RC0045.ill for transport 3-4 ° A) Drive forward touching short arm to roll B) Clamp with long arm, get green light Clamped 2-4 in. -
Page 15: Loading Truck Trailers
OADING TRUCK TRAILERS Tilt to vertical, drive forward Rotate roll to position short arm toward wall Dockplate required 12 in. (30 cm) CAUTION: Block trailer wheels RC0065.ill RC0066.ill Position rolls together, use Short Arm spacers to A) Reposition prevent load truck to shifting place rolls... -
Page 16: Boxcars
OADING BOXCARS A) Reposition truck to place rolls against wall B) Tilt to A) Rotate roll to vertical position short arm toward wall RC0070.ill Dockplate required B) Lower to floor, release long arm RC0069.ill Angle truck to Loading last rolls, place interior position arms to and last rolls... -
Page 17: Removing From Stacks
EMOVING ROLLS FROM STACKS Requires 0 ° Clamp mount above 130 in. Align truck, Raise clear, raise, center drive slowly Clamp on roll back, stop RC0050.ill RC0052.ill A) Drive slowly forward touching short arm to roll B) Clamp with long arm, 3-4 °... -
Page 18: Truck Trailers (Breakout)
NLOADING TRUCK TRAILERS (BREAKOUT) Tilt, center Clamp to 1st roll Position arms to roll diameter, short arm toward wall Short Arm RC0054.ill RC0055.ill CAUTION: Block trailer wheels Dockplate required Drive forward, angle truck to grip 1st roll behind centerline RC0056.ill... - Page 19 Clamp 1st roll, move back Re-clamp through roll for clearance to re-clamp centerline with long arm RC0058.ill RC0057.ill 3-4 ° Raise, tilt back for transport 12 in. (30 cm) RC0059.ill...
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Page 20: Boxcars (Breakout)
NLOADING BOXCARS (BREAKOUT) Tilt, center Clamp to 1st roll Position arms to roll diameter RC0061.ill RC0060.ill Drive forward, angle truck to grip roll behind centerline RC0062.ill Arms not wedged Dockplate required... - Page 21 Clamp 1st roll, move back for clearance to re-clamp Re-clamp through roll centerline with long arm, withdraw roll RC0063.ill RC0064.ill 3-4 ° Raise, tilt back for transport 12 in. (30 cm) RC0059.ill...
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Page 22: Safe Operation And Maintenance
AFE OPERATION AND MAINTENANCE OSHA Regulations – Industrial Trucks and Attachments (Specific Regulations from OSHA 1910.178) established in the “American National Standard for Powered WARNING: The safe operation and maintenance of Industrial Trucks, Part II, ANSI B56.1-1969”, except for vehicles industrial trucks is regulated by Occupational Safety intended primarily for earth moving or over-the-road hauling. - Page 23 (6) A safe distance shall be maintained from the edge of ramps or (6) Extreme care shall be used when tilting the load forward or platforms while on any elevated dock or platform or freight car. backward, particularly when high tiering. Tilting forward with load Trucks shall not be used for opening or closing freight doors.
- Page 24 Do you have questions you need answered right now? Toll Free Directline: 800-CASCADE (227-2233) Cascade Corporation 1998 5-98 Part No. 213740...
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