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Mahindra AppliTrac Manual
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Mahindra AppliTrac Manual

Mahindra AppliTrac Manual

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MACHINE IDENTIFICATION AND RECORD
OWNER'S NAME - ................................................................................................................................
ADDRESS - .............................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
SELLING DEALER CODE - .....................................................................................................................
DATE OF DELIVERY - ............................................................................................................................
MACHINE S. No- ..................................................................................................................................
THE WARRANTY ON THIS MACHINE IS VALID ONLY IF THE DETAILS ARE FILLED.
SIGNED AND STAMPED BY THE CUSTOMER.
DEALER'S SIGNATURE AND STAMP

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Summary of Contents for Mahindra AppliTrac

  • Page 1 MACHINE IDENTIFICATION AND RECORD OWNER’S NAME - ……………………………………………………………………………………………………………….. ADDRESS - …………………………………………………………………………………………………………………………… …………………………………………………………………………………………………………………………………………….. …………………………………………………………………………………………………………………………………………….. SELLING DEALER CODE - ……………………………………………………………………………………………………… DATE OF DELIVERY - ……………………………………………………………………………………………………………. MACHINE S. No- …………………………………………………………………………………………………………………. THE WARRANTY ON THIS MACHINE IS VALID ONLY IF THE DETAILS ARE FILLED. SIGNED AND STAMPED BY THE CUSTOMER.

  • Page 2: Table Of Contents

    CONTENTS Introduction - Safety Precaution - Mounting instruction & Connecting Hydraulic System - Operating procedure - Trouble shooting causes & Remedies - Maintenance - Dozer spare Parts catalogue - Warning - Service Check List - Warranty - SAFETY INSTRUCTIONS...
  • Page 3 SITE SAFETY Before you start the machine inspect the working site. You could be killed or injured if the ground gives way under your machine or if piled material collapses on to it. SAFETY INSTRUCTION Carefully read all safety massage in this manual. Learn how to operate the machine and how to use controls properly.
  • Page 4  Relieve pressure on system before repairing or adjusting or disconnecting.  Wear proper hand or eye protection when searching for leaks.  Do not consume hydraulic oil. This is Harmful for human health.  You and others could be killed or injured if you reverse direction on the move because the change in direction will be sudden and without warning to others.
  • Page 5 MOUNTING INSTRUCTIONS...
  • Page 6 CONNECTING THE HYDRAULIC SYSTEM...

  • Page 7: Operating Procedure

    OPERATING PROCEDURE Joy Stick Operation (Control Lever) ………………………………… Operating Tips …..…………………………………………………………… Loading loose Material …………………………………………………… Moving the Machine with Full Bucket Load ……………………… Dumping the bucket ………………………………………………………… Detaching the Dozer the From Tractor…………………………… Rear Weight Carrier ………………………………………………………… Water Ballast …………………………………………………………………… Method of water Ballasting ……………………………………………….
  • Page 8 OPERATING TIPS  It is best to spend a few minutes analyzing the job at the work area.  Set up the work cycle as short as possible less movement leads to the shorted work cycle that will improve work efficiency. ...
  • Page 9 RECOMMENDED TYRE PRESSURE 1. Front Tyres - 7.50 x 16, 8 PR Recommended inflation pressure kPa (kgf/sq.cm) For field : 25 Lbs (ii) For Road: 32 Lbs 2. Rear Tyres - 16.9 x 28, 12 PR (without water filling) Recommended inflation pressure kPa (kgf/sq.cm) For field : 14 Lbs (ii) For Road: 18 Lbs...
  • Page 10 REAR WEIGHT CARRIER  Rear weight carrier is provided to store 1000 to 1300 kg of loose concrete for extended chassis Dozer.  The more the load the balancing will be better and steering will be easier.  The weight to be filled in 3 point weight carrier is based on tractor 3 point link lifting capacity.

  • Page 11: Trouble Shooting Causes & Remedies

    TROUBLE SHOOTING CAUSES & REMEDIES...
  • Page 12 NIPPLE FOR PRESSURE TESTING GAUGE SHOWING...
  • Page 13 TROUBLE SHOOTING CAUSES & REMEDIES Trouble noticed Problem caused & solution 1. Dozer not functioning 1. Insufficient oil in the reservoir. If less add oil. 2. Oil is not pumped. Check using pressure check port of the valve pressure should be 140 BAR.
  • Page 14 1. Check quantity of oil, if less check level add oil. 2.Problem with the pump, service or replace 11.Three point linkage functions without 3.Oil passages are obstructed, needed to be control replaced 12. Dozer operation jerky movement noticed Shut the valve provided in the tractor beneath the driver seat 13.

  • Page 15: Maintenance

    MAINTENANCE...
  • Page 16 Sr.N Precaution Monitor Check Function Greasing all 26 nipple Every 4 hrs. Breather Daily Clean with pressurized air.. Return line filter 500 hrs. Change if it has lost its quality. Suction strainer 1000 hrs. Clean with diesel and Refit. Hydraulic oil grade 68 1500 hrs.
  • Page 17 ROUTINE MAINTENANCE It is advisable to do daily greasing at all 32 points where grease nipples are provided for every six hours of operation. And in case of dusty worksite every 3 hours of operation greasing should be done with a greasing gun. Stop greasing when fresh grease appears at the joint.

  • Page 18: Dozer Spare Parts Catalogue

    Dozer Spare Parts Catalogue...
  • Page 19 DOZER ASSEMBLY...
  • Page 20 CHASSIS ASSEMBLY...
  • Page 21 HYD MTG.ASSEMBLY...
  • Page 22 FRAME ASSEMBLY...
  • Page 23 BLADE ASSEMBLY...

  • Page 24: Warning

    WARNING  DO NOT DO ANY WELDING ON PISTON RODES OR BY PLACING THE EARTH ON PISTONE RODS.  ENSURE PISTONE ROD IS NOT DAMAGED OTHERWISW EVEN SMALL FUR WILL SPOILE THE SEALS INSIDE  DO NOT PUSH HEAVY OBJECTS OR LORRY WITH DOZER IT WILL CAUSE DAMAGE TO THE DOZER ...

  • Page 25: Service Check List

    SERVICE CHECK LIST Check Oil Leakage in all Cylinders Check Oil Leakage in all Cylinder Pipe & Hoses Open Valve cover Pour oil, Check valve clamps, M.S. Holder, Eye Bolts. Clean Oil Fitters if replacement is necessary replace Check all chassis Structure Pins, Bolts To be in full tight Check for Grease Nipples, Damaged Nipples to be replaced.