Related Manuals for BTCPower EVP-2001-30-W-001
Summary of Contents for BTCPower EVP-2001-30-W-001
- Page 1 AC Level 2 Charger INSTALLATION AND USER’S MANUAL (REVISION T) BTCPOWER, INC. 1719 S. GRAND AVE. SANTA ANA, CA 92705 WWW.BTCPOWER.COM...
- Page 2 This document contains useful general information about the product and its installation. BTCPower, Inc. reserves the right to make changes to this product without further notice. No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without written permission of BTCPower, Inc.
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Page 3: Table Of Contents
Screen Scenarios ........................50 8.2. Troubleshooting ........................54 Warranty ..........................55 This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. Revision T... -
Page 4: Safety Guidelines
In situations where it is not possible to perform an installation following the procedures stated in this document, contact BTCPower, Inc. BTCPower, Inc. will not be responsible for any damages that may occur resulting from custom installations that are not stated in this document. -
Page 5: Symbols And Definitions
Indicates important information to consider, otherwise, improper installation and/or damage to components may NOTE occur. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. Revision T... -
Page 6: System Overview
BRIEF DESCRIPTION OF AC LEVEL 2 CHARGER The BTCPower 208-240VAC Single Phase Level 2 EVSE acts as a safety device to supply the electric vehicle or hybrid vehicle on-board AC/DC charger with electricity to charge its high voltage battery pack. It is capable of charging all EV compliant with the SAE J1772 charging standard. - Page 7 Both the wall-mount and pedestal charger can come with an optional Cable Retractor. Refer to L2 Charger Cable Retractor Installation Manual for the details. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission.
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Page 8: System Specification
AC Level 2 Charger SYSTEM SPECIFICATION INSTALLATION AND USER’S MANUAL System Specification 4.1. Single or Dual Port Wall Mount Charging Station Model Numbers: EVP-2001-30-W-001, EVP-2002-30-W-001, EVP-2001-40-W-001, EVP-2002-40-W-001, EVP-2001-70-W-0001 SKUs: L2W-30-240-16, L2W-30-240-15, L2W-40-240-16, L2W-40-240-15, L2W-70-240-16 PARAMETER SINGLE/DUAL 30A SINGLE/DUAL 40A SINGLE 70A Power per Port 7.2kW (240VAC @30A) -
Page 9: Single Or Dual Port Pedestal Charging Station
Humidity 95% Non-Condensing Specifications are subject to change, without prior notice. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. Revision T... -
Page 10: Pre-Installation
Location of vehicle’s charging inlets while parked o Use of protective bollards and wheel stops to protect the charger This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. -
Page 11: Ada Consideration
The document, Guidance on the 2010 ADA Standards for Accessible Design, can be downloaded from: http://www.ada.gov This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. - Page 12 ADA requirements. That includes being under 48” of distance to the ground. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission.
- Page 13 Page 13 of 59 AC Level 2 Charger PRE-INSTALLATION INSTALLATION AND USER’S MANUAL This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. Revision T...
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Page 14: Communications Connectivity
1) Use a cellular signal meter that can measure RSRP, RSRQ and SNIR. • Use the same antenna and spacing as charger o Signal strength tool and antenna can be purchased from BTCPower or use Squid 4G M2M Tool or equivalent o Antenna spacing should be 6 –... -
Page 15: List Of Parts, Materials, And Tools Needed For Installation
¼ – 20" Lock Nut 53 in-lbs. +/- 7 in-lbs. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. Revision T... -
Page 16: Installation
• The equipment may be installed outdoors but only use under environment conditions as stated in this document. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. - Page 17 This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission.
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Page 18: Mounting Procedures
Refer to the installation drawings as illustrated below. Single – Wall Mount Charger Installation Drawing This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. - Page 19 Page 19 of 59 AC Level 2 Charger INSTALLATION INSTALLATION AND USER’S MANUAL This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. Revision T...
- Page 20 INSTALLATION AND USER’S MANUAL Dual – Wall Mount Charger Installation Drawing This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. Revision T...
- Page 21 INSTALLATION AND USER’S MANUAL Note: A spacer is needed to provide the 3.13” clearance from wall. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission.
- Page 22 INSTALLATION AND USER’S MANUAL Single – Pedestal Charger Installation Drawing This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. Revision T...
- Page 23 INSTALLATION AND USER’S MANUAL Dual – Pedestal Charger Installation Drawing This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. Revision T...
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Page 24: Single Or Dual Wall Mount Charger Mounting
(4) mounting holes. 3. Mount and secure the charger’s rear hold bracket. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. - Page 25 4. Anchor the charger to the wall using expansion bolts. SINGLE Port Configuration DUAL Port Configuration This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission.
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Page 26: Single Or Dual Pedestal Charger Mounting
(4) nuts. 3. Release the pedestal from the charger unit by removing the four (4) nuts. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. - Page 27 This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission.
- Page 28 In either option above, please ensure that the cut surfaces (during drilling) are treated / recoated in order to prevent from rusting. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission.
- Page 29 (4) nuts previously removed in step 3. 7. Fasten the four (4) 1⁄4‑20 nuts at 53 in-lb. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission.
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Page 30: Electrical Service Connection
2/0 – #6 2/0 – #6 #8 – #14 #8 – #14 This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. Revision T... - Page 31 ANSI/NFPA 70 National Electrical Code. On a dual-port charger, this circuit breaker is for each port. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission.
- Page 32 Port Charger (30A/40A) – Pedestal Connect L1 and L2 to the input safety breaker. BTCPower highly recommends crimp ferrule lugs to be used to make all electrical connection to the input safety breaker. In addition, a torque wrench should be used on the input breaker screw terminals. Set the wrench to a torque of 21.2 lb.in or 2.4 N.m.
- Page 33 Port Charger (30A/40A) – Pedestal Connect L1 and L2 on both charge ports to the input safety breaker. BTCPower highly recommends crimp ferrule lugs to be used to make all electrical connection to the input safety breaker. This requires the correct crimping tool. In addition, a torque wrench should be used on the input breaker screw terminals.
- Page 34 Port Charger (70A) – Pedestal Connect L1 and L2 to the input safety breaker. BTCPower highly recommends crimp ferrule lugs to be used to make all electrical connection to the input safety breaker. In addition, a torque wrench should be used on the input breaker screw terminals. Set the wrench to a torque of 80lb.in or 9 N.m.
- Page 35 This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission.
- Page 36 • Any system where the center point of the AC power source is not grounded This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission.
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Page 37: Wi-Fi Kit Mounting Procedure
Figure 3.1. 3.2. Secure the power supply bracket with two (2) mounting screws as shown in Figure 3.2. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. - Page 38 3.3. Attach the power supply (shown in Figure 3.3a) to the bracket by sliding onto the bracket as it is pushed down as shown in Figure 3.3b. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission.
- Page 39 4.5. Connect the ground wire to any terminal block mounting chassis ground as shown in Figure 4.5. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission.
- Page 40 Wi-Fi antenna attached on the right side where one of the cellular modem antennas was previously installed. See Figures 4.6, 4.7, and 4.8. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission.
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Page 41: Wi-Fi Network Connection
6. In the “Ethernet Status” window, left click on the “Properties” button as shown below (circled in red): This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. - Page 42 “Validate settings upon exit as shown below (circled in red): 9. Click “OK” This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission.
- Page 43 4. Click “Change” button below “Miscellaneous” section (on the right) 5. On top, a blue banner will appear allowing you to select the “Apply” button. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission.
- Page 44 (circled in red). Assure Signal is above -70dBm and is more than 15 dB above noise (yellow): This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission.
- Page 45 6. Once the “Change” is accepted, the window will display a banner along the top of the screen as shown below in the example screen shot (circled in red): This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission.
- Page 46 2. Click “Apply” (green circle in top screen shown on the previous page), otherwise select “Discard” or wait until timer expires. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission.
- Page 47 4. Disconnect the Ethernet patch cable from the POE/power supply and reconnect the Ethernet cable from the charger PC to the Ethernet port on the POE/power supply. NOTE All BTCPower EVSEs should be connected to a dedicated wireless router. This document is a Property of BTCPower Inc.
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Page 48: Verification And Inspection
1-855-901-1558. After successful commissioning, email the completed commissioning checklist to dispatch@btcpower.com. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. -
Page 49: Operation
The display will show ready for charge followed by charging. This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. -
Page 50: Screen Scenarios
Screen Scenarios READY FOR CAR TO PLUG IN SCAN RFID or USE APP This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. - Page 51 INSTALLATION AND USER’S MANUAL RFID INVALID PAYMENT TIMER EXCEEDED AUTHORIZING PAYMENT This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. Revision T...
- Page 52 INSTALLATION AND USER’S MANUAL CAR CHARGING CHARGING COMPLETED CAR UNPLUGGED This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. Revision T...
- Page 53 INSTALLATION AND USER’S MANUAL INTERNET DOWN ERROR SCREEN WITH ERROR CODE This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. Revision T...
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Page 54: Troubleshooting
No Ventilation Available GFCI Leak Detected Disconnected While Locked Program CRC Bad This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. Revision T... -
Page 55: Warranty
Force Majeure – any occurrence or extraordinary event or circumstance beyond the control of BTCPower that is an act of God or whether that occurrence is caused by war, riot, storm, (such as hurricane, flooding, earthquake, volcanic eruption, etc.), or other natural forces, or acts of nature or other causes. - Page 56 Added ADA compliance for wall-mount • Added temperature rating requirements of the wires This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. Revision T...
- Page 57 Added the Conduit Connection Options • Added Verification and Inspection (or Commissioning) Section This document is a Property of BTCPower Inc. and shall not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without written permission. Revision T...
- Page 58 Site Survey Form BTCPower, Inc. 1719 S. Grand Ave. Santa Ana, CA 92705 BTCPower EVSE Charger Connectivity Newly Installed Unit Existing Installed Unit Model Number Description YYYY Date Unit ID Serial Number Charger Location Data Address: (Street, City, State, & Zip Code)
- Page 59 Site Survey Form BTCPower, Inc. 1719 S. Grand Ave. Santa Ana, CA 92705 Connection Points between the Power Supply to Modem to PC and Antenna to Modem Nominal Voltage Out of Power Supply to Modem Ethernet Cat5 Cable Connection Antenna SMA Connectors Contractor’s Information...
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