Carbatec GR-S200P Manual

8” low s peed 750w bench grinder

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8 " Low S pe ed

7 50W B en c h G ri n d e r

G R - S 2 0 0 P M A N U A L

C A R BAT E C .C O M . AU

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Summary of Contents for Carbatec GR-S200P

Page 1 8 ” Low S pe ed 7 50W B en c h G ri n d e r G R - S 2 0 0 P M A N U A L C A R BAT E C .C O M . AU...
Page 2 Aussie woodworkers. Backed by our no-fuss after-sales care and warranty support, you can trust Carbatec to keep you woodworking, as promised. We look forward to sharing in your woodworking journey! If you have any questions about our products or service, 1800 658 111 info@carbatec.com.au...
Page 3: What's In The Box
GR-S200P WELCOME WHAT’S IN THE BOX UN PAC K IN G A N D C H EC KING C O N TE N T S The following items are provided This Bench Grinder will require a minimal in the shipping box: amount of assembly.
Page 4 Date: Made in for: CARBATEC PTY LTD Brisbane - Australian Rec ord the se r ial nu m b e r an d d at e o f purcha s e in yo ur ma nua l fo r fut ur e referen c e.
Page 5: Table Of Contents
GR-S200P CONTENTS Introduction What’s in the box Key information Safety instructions - General 7 -1 0 Safety instructions - Bench Grinders 1 1 -1 2 Safety instructions - Electrical Specifications Overview Assembly 1 7 -1 9 Operation 2 1 -2 3...
Page 6 GR-S200P F O R TEC H N I CA L SU P PO R T C A L L 1 8 00 658 11 1...
Page 7: Safety Instructions - General 7 -1
Carbatec products bearing the Regulatory Compliance Mark (RCM) have been tested in accordance with applicable Australian/New Zealand Standards to ensure their compliance with all mandatory standards and regulations (applicable at time of original sale). Carbatec Pty Ltd are registered as a responsible supplier with relevant Australian government departments and our products are registered on the EESS &...
Page 8 GR-S200P GENERAL SAFETY Operating a power tool can be dangerous if equipment, such as those dust masks safety and common sense are ignored. that are specially designed to filter out The operator must be familiar with the microscopic particles. operation of this machine. Read this manual to understand this machine.
Page 9: Safety Instructions - Electrical 1
GR-S200P SAFETY INSTRUCTIONS 9. WEAR PROPER CLOTHING. 16. NEVER LEAVE A RUNNING TOOL DO NOT wear loose clothing, gloves, UNATTENDED. Turn the power switch neckties, or jewelry. These items can to the “OFF” position. DO NOT leave the tool until it has come...
Page 10 GR-S200P GENERAL SAFETY 23. SECURE ALL WORK. Use clamps or 26. USE A PROPER EXTENSION CORD IN GOOD CONDITION. Use of extension jigs to secure the work piece. This is safer than attempting to hold the work cords should be avoided where possible.
Page 11 GR-S200P SAFETY INSTRUCTIONS SPECIFIC GRINDER SAFETY 3. THE DIAMETER OF THE GRINDING The operation of any grinder or power tool WHEELS WILL DECREASE WITH USE. can result in debris being thrown into your eyes, which can result in severe and per- Adjust the tool rests and spark arrestors manent eye damage.
Page 12 GR-S200P SPECIFIC GRINDER SAFETY 8. KEEP THE TOOL RESTS FIRMLY IN 17. DO NOT FORCE THE TOOL to perform PLACE AND TIGHTENED. Use them to an operation for which it was not safely position your material for grinding. designed. It will do a safer and higher quality job by only performing operations 9.
Page 13 GR-S200P SAFETY INSTRUCTIONS ELECTRICAL SAFETY CHECK with a qualified electrician or service personnel if you do not completely under- THIS TOOL MUST BE GROUNDED WHILE stand the grounding instructions, or if you are IN USE TO PROTECT THE OPERATOR not sure the tool is properly grounded.
Page 14: Specifications 1
Changes and improvements may be made at any time, with no obligation on the part of Carbatec to modify previously delivered units. Reasonable care has been taken to ensure that the information in this manual is correct, to provide you with the guidelines for the proper safety, assembly and operation of this machine.
Page 15: Overview 1
GR-S200P OVERVIEW FIG D. GR-S200P 8” LOW SPEED 1HP BENCH GRINDER OVERVIEW (Fig. D) Eye Shield Assembly, Left, Clear x2 Rubber Foot x4 Eye Shield Assembly, Right, Clear x2 Mounting Hole x2 8” Grinding Wheel, 80 Grit Dust Port x2 Tool Rest x2 8”...
Page 16 GR-S200P GR-S200P F O R TEC H N I CA L SU P PO R T C A L L 1 8 00 658 11 1 F O R TEC H N I CA L SU P PO R T C A L L 1 8 00 658 11 1...
Page 17: Assembly 1 7 -1
GR-S200P ASSEMBLY ASSEMBLY The Bench Grinder is provided with adjustable FIG E. left and right positioned two-piece tool rests to lay your workpieces on. 1. DO NOT assemble the Bench Grinder until you are sure the tool IS NOT plugged in.
Page 18 GR-S200P ASSEMBLY SPARK ARRESTORS (Fig. G) FIG G. 1. Assemble the Spark Arrestors (A) to the front surface of the Wheel Covers (B) with the pan head screws and washers (C) as shown. See Figure G. 2. Adjust each Spark Arrestor until the lower edge is 1.5mm from the grinding wheel.
Page 19 GR-S200P ASSEMBLY PERMANENT MOUNTING (Fig. I) FIG I. Use the mounting holes in the base of the grinder to firmly attach grinder to a solid work surface or grinder stand (mounting hardware and stand not included). See Figure I. To avoid serious injury, secure the Bench Grinder to a solid work surface.
Page 20 GR-S200P GR-S200P F O R TEC H N I CA L SU P PO R T C A L L 1 8 00 658 11 1 F O R TEC H N I CA L SU P PO R T C A L L 1 8 00 658 11 1...
Page 21: Operation 2 1 -2
GR-S200P OPERATION OPERATION BEFORE USING GRINDER 4. Adjust the eye shields. Place the work piece flat on the appropriate tool rest for Operating a Bench Grinder can be dangerous the desired operation. Firmly hold onto if safety and common sense are ignored. The...
Page 22 GR-S200P OPERATION FIG J. It will take a few minutes for the grinding wheels to come to a complete stop. 9. Unplug the Bench Grinder from the power source. NOTE: To prevent unauthorised use of the Bench Grinder, remove from power and secure.
Page 23 GR-S200P OPERATION 7. Inspect the grinding wheel for any FIG K. irregularities that still need to be dressed, or for and damage. If there is damage to the wheel (cracks, major chips missing), replace the wheel immediately. 8. The grinding wheel may now be slightly smaller in diameter after dressing.
Page 24: Maintenance 2
GR-S200P MAINTENANCE MAINTENANCE OF THE BENCH GRINDER DO NOT OVER TIGHTEN the arbor hex nut as this may damage the abrasive wheel, wheel flanges and cause serious Turn the power switch “OFF” and unplug the injury to the operator. power cord from its power source prior to 10.
Page 25 GR-S200P GR-S200P F O R T EC H N I CA L SU PP O R T CA L L 1 8 0 0 658 1 1 1 C A RBATE C.C OM.AU...
Page 27 GR-S200P PARTS LIST PARTS LIST ITEM CODE DESCRIPTION ITEM CODE MFG. PART NO. GR-S200P-1 TYPE I NUT M6 GR-S200P-33 ROTOR GR-S200P-2 LEFT WHEEL COVER PLATE GR-S200P-34 POWER CORD WITH PLUG-SAA TYPE I NUT M16 LEFT GR-S200P-35 CORD CLIP GR-S200P-3 FLANGE...
Page 28 F O R TEC H N I CA L SU P PO R T C A L L 1 8 00 658 11 1...
Page 29 GR-S200P TROUBLESHOOTING TO PREVENT INJURY TO YOURSELF or damage to the Bench Grinder, press the “OFF” button and unplug the power cord from the electrical receptacle before making any adjustments. PROBLEM LIKELY CAUSE(S) SOLUTION(S) Machine not plugged in Plug power cord into electrical Power switch in “OFF”...
Page 30 GR-S200P TROUBLESHOOTING CORRECTING EXCESSIVE WHEEL WOBBLE The performance of your bench grinder can are designed to roughly center the wheel on be improved with just a little time performing the shaft. The flange washers hold the wheel; a few simple tune-up steps. Make sure the...
Page 31 WARRANTY you must include in the email the following A. We warrant that this Carbatec product will be free information: from defects caused by faulty workmanship or faulty 1. a copy of the order or receipt for the goods;...
Page 32 C a rbat ec P t y L t d E info@carbatec.com.au AU: 1800 658 111 NZ: 0800 444 329 128 Ingleston Road, Wakerley, Queensland Australia 4154 ABN 84 010 706 242 CA R BATEC .C O M .AU...