MFZ Control CS 320 Operating Instructions Manual
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MFZ Control CS 320 Operating Instructions Manual

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Operating Instructions
Control CS 320
Control CS 320 / Rev.B 1.01 – 1

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Summary of Contents for MFZ Control CS 320

  • Page 1 Operating Instructions Control CS 320 Control CS 320 / Rev.B 1.01 – 1...

  • Page 2: Table Of Contents

    LCD monitor ..... . . 27 2 – Control CS 320 / Rev.B 1.01...

  • Page 3: Information In This Document

    Action request Action request − Capable of recognising the dangers associated with electricity. − List, itemisation ➔ Reference to other sections of this document Control CS 320 / Rev.B 1.01 – 3 Control CS 320 / Rev.B 1.01 – 3...

  • Page 4: Product Overview

    − Radio transmission system for closing edge protective device and/or a safety element. The operating instructions describe the connection and programming options and variants of the CS 320 controller with connected LCD monitor and from software version V1.01a. 4 – Control CS 320 / Rev.B 1.01 4 – Control CS 320 / Rev.B 1.01...

  • Page 5: Motherboard Cs 320

    F2.1: Fuse protection for controller and drive L1 (max. 10 A) F2.2: Fuse protection for controller and drive L2 (max. 10 A) F2.3: Fuse protection for controller and drive L3 (max. 10 A)  Terminal strip for protective conductor (PE) Control CS 320 / Rev.B 1.01 – 5...

  • Page 6: Installation

    Observe the valid standards and regulations! F2.3 REFERENCE F2.2 The instructions from the respective manufacturer must be F2.1 observed for the installation of the door, the gear motor and the command and safety devices. 6 – Control CS 320 / Rev.B 1.01...

  • Page 7: Internal Fuse Protection

    Connector strip for electronic limit position system ➔ “5.2 Mains connection” (AWG) with safety circuit X15: Terminal strip for mechanical limit switches (MEC) (safety circuit to X2 / B1-B2) X19: Connection for supplying external devices Control CS 320 / Rev.B 1.01 – 7...

  • Page 8: Mains Voltage Selection

    F2.1 NOTE: F2.1 F2.1 Use of the connection X19 is only possible with a supply with 400V / N / 3~. The connection X19 is protected by the fuse element F1 (max. 1 A / T). 8 – Control CS 320 / Rev.B 1.01...

  • Page 9: Connection Of Electronic Limit Position System Absolute Value Encoder (Awg)

    5.6 / 1 with PL “c” with a min. category 2 per EN ISO 13849-1. In order to satisfy this requirement, it is only permissible to use an absolute value encoder from MFZ (art. no. 97957) as an electronic end position system. Mechanical limit switch (MEC) connection Mechanical limit switch (MEC) connection...
  • Page 10 In order to satisfy the requirements of EN 12453:2017 the mechanical limit switches must have been approved as a “reliable component” in accordance with EN ISO 13849-1. Drives with integrated safety catch device must not be equipped with mechanical limit switches. 10 – Control CS 320 / Rev.B 1.01...
  • Page 11 Connection as a 6-wire solution is prohibited and can lead to destruction of the CS 320 circuit board. Reference potential on X2/B1-B2 = 24V-DC Reference potential on X15=12V-DC 5.7 / 6 S3 S4 S7 S8 Control CS 320 / Rev.B 1.01 – 11...

  • Page 12: Connection Of Command Devices

    5.8 / 4 Button / input DOWN Button / input impuls Button / input UP (UP inside, with active two-way control) STOP button Emergency stop command device - UP switch - STOP button 12 – Control CS 320 / Rev.B 1.01...
  • Page 13 Silicone keys with NO contacts. 5.8 / 6 From year of manufacture 01 / 2010. 5.8 / 8 Legend: Button / input DOWN Button / input UP (UP inside, with active two-way control) Control CS 320 / Rev.B 1.01 – 13...

  • Page 14: Light Grid Connection

    − Protection level E per EN 12453:2017 Diagrams from other manufacturers on inquiry. REFERENCE For a precise description of the function and connection, refer to the separate documentation for the light grid. 14 – Control CS 320 / Rev.B 1.01...

  • Page 15: Connection Of Closing Edge Protective

    Optoelectronic closing edge protective device (OSE) Parameter SKS = MOD1 5.10 / 1 Pneumatic closing edge protection (DW) Parameter SKS = MOD3 / testing automatically active 5.10 / 3 Legend: White Green Brown Control CS 320 / Rev.B 1.01 – 15...

  • Page 16: Connection Light Barrier 1

    5.11 / 4 Light barrier MFZ 2-wire with testing parameter LIGHT BARR 1 = MOD 1 5.11 / 2 Legend: Receiver Transmitter NOTE: All light barriers are active in the UP or DOWN direction depending on the setting. ➔ “10.2 Input operating mode” (Parameter LB FUNC 1) 16 – Control CS 320 / Rev.B 1.01...

  • Page 17: Terminal Assignment, Relay Outputs

    There are four potential-free relay outputs able to take a max. 5.13 / 1 load of 4A at 230 V/1~. The type of function depends on the parameter setting for the respective relay output in the INPUT operating mode. * optionally Control CS 320 / Rev.B 1.01 – 17...
  • Page 18 MOD8 (safety input) is activated automatically. Individually connected closing edge protective Monitoring an external load contactor and drive brake (optional) device 8.2 kOhm must be activated manually in this case. ➔ “5.14 Safety input per EN 12453” ➔ “5.13 / 5” 18 – Control CS 320 / Rev.B 1.01...
  • Page 19 3. Optionally, input 3 can also be used for monitoring an external load contactor and the drive brake. The parameter INPUT 3 must then be set to MOD22. Control CS 320 / Rev.B 1.01 – 19...

  • Page 20: Safety Input Per En 12453

    1 - 4 here. 5.14 / 3 * optionally CHECK The tolerance of the individual resistance values must not exceed max. 1%. Connection 4 components 5.14 / 1 Connection 1 component 5.14 / 4 20 – Control CS 320 / Rev.B 1.01...

  • Page 21: Radio Receiver, Pluggable

    EN ISO 13849-1. To ensure cross-wire short monitoring, the connection cable must be laid in a protective tube. Antenna Programming button REFERENCE For a precise description of the function and connection, refer to the separate documentation for the radio receiver. Control CS 320 / Rev.B 1.01 – 21...

  • Page 22: Cs Radio

    If the LED lights up for approx. 4 seconds, all storage spaces If the LED lights up for approx. 4 seconds, all storage spaces You can cancel the deletion process by briefly pressing the have been deleted. have been deleted. programming button. You can cancel the deletion process by briefly pressing the programming button. 22 – Control CS 320 / Rev.B 1.01...

  • Page 23: Connection Of External Radio Receiver

    BUS modules. converter module must be compatible. Please contact technical support. Please contact technical support. REFERENCE For a precise description of the function and connection, refer to the separate documentation for the CS 320 FU. Control CS 320 / Rev.B 1.01 – 23...

  • Page 24: Connection Of Lcd Monitor

    5.21 / 1 ATTENTION! Property damage due to improper installation! The LCD monitor must be plugged in whilst de-energised. Only an LCD monitor from MFZ (art. no. 91447) may be used. ATTENTION! Property damage due to improper installation! The MFZ LED module (art. no. 103239) cannot be com- bined with the CS 320. Use and commissioning can lead to...

  • Page 25: Transmission System Radio

    For a precise description of the function and connection, 60 seconds as flashing text in the display. With the [+] and refer to the separate documentation for the transmission [–] buttons it is possible to select the desired language system. and save this with the [P] button. All texts / messages are subsequently displayed in the selected language. Control CS 320 / Rev.B 1.01 – 25 Control CS 320 / Rev.B 1.01 – 25...

  • Page 26: Setting The Limit Positions

    Exit adjustment mode by pressing the (P) button in order to − After programming the limit switches, the system run-time change to normal mode. is learned automatically. The controller functions are the same as in automatic mode. 26 – Control CS 320 / Rev.B 1.01...

  • Page 27: Setting The Electronic Limit Position System Via The Lcd Monitor

    Drive the door to the desired intermediate positions The monitor must be plugged in whilst de-energised. Only a (INT POS UP or INT POS DOWN) with the (+/–) buttons. (INT POS UP or INT POS DOWN) with the (+/–) buttons. standard LCD monitor (#91447) from MFZ may be used. Change to input mode Change to adjustment mode Press the (P) button until INPUT appears.

  • Page 28: Programming

    Property damage due to improper installation! AUTOMATIC The display must be plugged in whilst de-energised. Only a ADJUSTMENT standard LCD monitor (#91447) from MFZ may be used. INPUT DIAGNOSIS 8.1 / 1 The operating modes ADJUSTMENT, INPUT and DIAGNOSIS are automatically exited 7 minutes after the last button was pressed.

  • Page 29: Expert Menu

    − SELF LOCK − EXPERT MENU Setting the EXPERT MENU parameter to ON activates the expert mode. It is now possible to call up and set all input menu parameters. ➔ “10.2 Input operating mode” Control CS 320 / Rev.B 1.01 – 29...

  • Page 30: Resetting The Controller With

    The system then runs through the initialisation phase (approx. 60 seconds). During initialisation, it is not possible to program or operate the system. After initialisation is complete, the limit positions are deleted and all parameters are reset to factory settings. 30 – Control CS 320 / Rev.B 1.01...
  • Page 31 Control CS 320 / Rev.B 1.01 – 31 Control CS 320 / Rev.B 1.01 – 31...

  • Page 32: Navigator (Only Lcd Monitor)

    9. Navigator (only LCD monitor) 32 – Control CS 320 / Rev.B 1.01...
  • Page 33 Control CS 320 / Rev.B 1.01 – 33...

  • Page 34: Functional Overviews

    The door is currently in the opening phase. MAN. UP MANUAL The door is currently in the closing phase. MAN. DOWN MANUAL The door is currently in an intermediate position. STANDBY POSITION 34 – Control CS 320 / Rev.B 1.01...

  • Page 35: Input Operating Mode

    1 – 10 seconds FOREWAR- The warning time is activated before automatic downward travel or closing through OFF, NING TIME pulse operation. 1 – 300 seconds Note: This time is added to the start-up warning Control CS 320 / Rev.B 1.01 – 35...
  • Page 36 Door drives closed MOD31: Service, continuous signal after reaching the set service interval MOD32: Battery operation MOD33: No battery operation MOD34: BMA signal (fire alarm signal active) MOD35: Light barrier in function MOD36: Locking cylinder slip door 36 – Control CS 320 / Rev.B 1.01...
  • Page 37 ➜ for horizontally closing doors and systems with mechanical limit switches without pre-limit switch NOTE: In the case of systems with mechanical limit switches the supplementary limit switch DOWN serves as reversing point. Control CS 320 / Rev.B 1.01 – 37...
  • Page 38 UP when door is stationary / STOP with door movement MOD4: UP when door is stationary / no action with door movement MOD5: UP when door is stationary / DOWN from UP limit position 38 – Control CS 320 / Rev.B 1.01...
  • Page 39 A single switching strip 8.2 kOhm (MOD 3/4) must be manually activated. If no connected component is detected during initial commissioning or after a reset, the input is automatically deactivated. OFF appears in the display and the input must be manually activated. Control CS 320 / Rev.B 1.01 – 39...
  • Page 40 As soon as the mechanical limit switch is actuated, the lower end position is considered reached, regardless of the information from the absolute encoder. 40 – Control CS 320 / Rev.B 1.01...
  • Page 41 Part reset 1 (everything apart from frequency converter settings) MOD1 – MOD3 MOD2: Part reset 2 (everything apart from limit positions / known limit position system) MOD3: Complete reset (everything is reset to factory settings) Control CS 320 / Rev.B 1.01 – 41...
  • Page 42 – INT POS UP – OPEN TIME – FOREWARNING TIME – FAST CLOSE – REVERSE OFF – INPUT 1 – SELF LOCK – EXPERT MENU ON: Access to all parameters as listed in chapter 10.2. 42 – Control CS 320 / Rev.B 1.01...

  • Page 43: Explanations Of The Relay Modes

    MOD19 Intermediate OPEN position to The relay closes the contact when the door is in the range between the OPEN limit position and the OPEN limit position intermediate OPEN position (Sect. OPEN). Control CS 320 / Rev.B 1.01 – 43...
  • Page 44 Monitoring SKS1 (X4/5-8) , SKS2 (X4/11-12) and SKS3/SKS4 (transmission system) SKS 1-4 OK Relay ON: All closing edge protective devices are OK Relay OFF: At least one closing edge protective device is actuated or defective 44 – Control CS 320 / Rev.B 1.01...
  • Page 45 Testing presence and movement The relay generates a test signal each time before closing travel and awaits an interruption of the closing sensors (NC) edge input as a response to the test signal. Control CS 320 / Rev.B 1.01 – 45...

  • Page 46: Explanations Of The Inputs

    The door opens as soon as the contact closes and remains in the OPEN position (maintain open time) until the contact opens. Then the door drives closed automatically (only with open time > 0). This function can be cancelled by actuating the CLOSE button. The door drives CLOSED. 46 – Control CS 320 / Rev.B 1.01...
  • Page 47 Automatic closing is active again if open time > 0. 3. Actuation: No automatic closing, open time is stopped. … MOD12 Laser scanner (height detection) Only in conjunction with input 2 (MOD6). ➔ See explanations for input 2 Control CS 320 / Rev.B 1.01 – 47...
  • Page 48 MOD32 DOWN switch Pressing the button closes the door to the DOWN limit position. Only active with functioning closing edge protective device and functioning light barrier 1. No function in dead-man’s operation. 48 – Control CS 320 / Rev.B 1.01...
  • Page 49 Behaves like light grid 1 (SKS MOD 4 – 6). without testing – Light grid active in CLOSE direction. – Stops and reverses with actuation of the light grid. Form of reversing (reverse / rev) is accepted. Control CS 320 / Rev.B 1.01 – 49...

  • Page 50: Diagnosis Operating Mode / Error Memory

    (optionally) Radio transmission system channel 1 —: Not activated. OPEN or CLOSE direction Display dependent on MOD selected at parameter SKS 3. SKS 3 with MOD 2-3 SAFE. 3 with MOD 4 50 – Control CS 320 / Rev.B 1.01...
  • Page 51 Counter for top limit position Shows how often the top limit position was approached. C.O.BTN Counter for OPEN commands Number of all incoming OPEN commands through command devices, sensors and safety devices (e. g. light barrier). Control CS 320 / Rev.B 1.01 – 51...
  • Page 52 Overvoltage and undervoltage are detected and counted. in the supply voltage. RESTART Restart counter Display of the restarts executed. Caused by detection of undervoltage, change of the limit position system or after a RESET of the controller. 52 – Control CS 320 / Rev.B 1.01...

  • Page 53: Fault Display And Remedial Measures

    – Closing edge protective device 3 defective in – Check closing edge protective device. CLOSE direction –> (X20) Pluggable transmission – Check transmission system RADIO. system RADIO channel 1. – Check setting of parameter SKS 3. Control CS 320 / Rev.B 1.01 – 53...
  • Page 54 10 seconds of the input of an OPEN command. ERROR MSBUS – The communication between the controller and – Check cable and connectors and replace if necessary. connected MS-BUS module is interrupted. 54 – Control CS 320 / Rev.B 1.01...

  • Page 55: Fault Display Via Led

    – Reset door in the programmed range via the emergency operation. ERROR DIRECTION 4x flashing The present rotating field is not clockwise rotating. – Check rotating field and change if necessary. ➔ “7.1 Checking the drive / travel direction” ERROR REVOLUTION 5x flashing The power monitoring has triggered. – Check door for mechanical impairments. Control CS 320 / Rev.B 1.01 – 55...
  • Page 56 The connected light barrier exhibits a permanent fault. Travel in CLOSE direction only in dead man’s – Check light barrier (function and alignment). function. – Check cabling. 56 – Control CS 320 / Rev.B 1.01 56 – Control CS 320 / Rev.B 1.01...

  • Page 57: Technical Data

    Safety input with Performance Level C, cat.2 resistance evaluation for safety-related components with 8.2 kΩ terminal resistance Display (LCD): Only an original LCD monitor from MFZ may be used. #91447 Standard #121246 MS BUS Control CS 320 / Rev.B 1.01 – 57...

  • Page 58: Category And Performance Level Of The Safety Function Per En Iso 13849-1

    The function is monitored by switching the supply voltage (IC110, T138) each time before travel. Average diagnostic coverage MTTF Mean time to dangerous failure 58 – Control CS 320 / Rev.B 1.01 58 – Control CS 320 / Rev.B 1.01...

  • Page 59: Service

    − The test results must be documented in the log book for the door system. Check all electrical cables and the housing for damage. Check all electrical cables and the housing for damage. A defective cable must be replaced immediately. A defective cable must be replaced immediately. Control CS 320 / Rev.B 1.01 – 59...

  • Page 60: Manufacturer's Declaration

    EN ISO 13849-1 Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design EN 60335-1 Safety of household and similar electrical appliances - Part 1: General requirements 60 – Control CS 320 / Rev.B 1.01...

  • Page 61: Annex

    Measure at all measuring points on the diagram, to locate the interruption. Measure at all measuring points on the diagram, to locate the interruption. Control CS 320 / Rev.B 1.01 – 61 Control CS 320 / Rev.B 1.01 – 61...

  • Page 62: Overview Of The Connections

    Radio receiver module Mechanical limit switches - Limit switch OPEN - Limit switch CLOSED - Pre-limit switch OPEN - Pre-limit switch CLOSED Timer Brake module 26.04.20 13:28 F2.3 Frequency converter F2.2 F2.1 400V/50Hz/3/N/PE 62 – Control CS 320 / Rev.B 1.01...
  • Page 63 - IMPULS - DOWN switch - Key switch - OPEN - UP switch - GND - UP switch - 24 V DC - STOP button - STOP button WH: white green brown Control CS 320 / Rev.B 1.01 – 63...
  • Page 64 #183221...

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