Summary of Contents for thermofin X-TDH.3-100-22-G-N-D5-BC-04
- Page 1 Operating and installation instructions Dry cooler X-TDH.3-100-22-G-N-D5-BC-04 Operating and installation instructions for dry cooler translation into English © thermofin GmbH...
- Page 2 If you have further questions, please contact the company thermofin GmbH. Contact details: Address: thermofin GmbH Am Windrad 1 08468 Heinsdorfergrund Germany Phone: +49 3765 3800-0 Telefax: +49 3765 3800-8038 Email: info@thermofin.de Website: www.thermofin.de Operating and installation instructions for dry cooler translation into English © thermofin GmbH...
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Page 3: Table Of Contents
4.4.1 Installation of table devices of TDH type ........... 19 Piping connection ..................20 4.5.1 Peculiarities of the dry coolers ..............20 Fans and electrics ................ 21 Operating and installation instructions for dry cooler translation into English © thermofin GmbH... - Page 4 Cleaning of the housing ................26 Spare parts ....................26 Decommissioning ..................26 Disposal ....................... 27 Inspection and maintenance ............28 Maintenance plan (production) ..............29 Troubleshooting ................31 Operating and installation instructions for dry cooler translation into English © thermofin GmbH...
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Page 5: X-Tdh.3-100-22-G-N-D5
W018 Warning of automatic start-up: Automatic start-up of fans can lead to serious injuries in the finger and hand area W022 Warning of cut injuries: Sharp edges can cause cuts Operating and installation instructions for dry cooler translation into English © thermofin GmbH... -
Page 6: Prohibition Signs And Their Meaning In This Installation Manual Range Of Application
M021 Disconnect before maintenance or repair: Before starting work, switch off the electrical power supply and secure it against being switched on again. Check that there is no voltage. Operating and installation instructions for dry cooler translation into English © thermofin GmbH... -
Page 7: General Preliminary Remarks
This manual is available on our website in the download area under the Service section and can be downloaded as a PDF document. Direct link: https://www.thermofin.de/en/technical-documentation.php Or scan this QR code with your smartphone: Operating and installation instructions for dry cooler translation into English © thermofin GmbH... -
Page 8: Validity
All other uses of the table cooler are not permitted. WARNING The maximum pressure indicated on the type plate must neither be exceeded during operation nor during transport or storage or standstill! Operating and installation instructions for dry cooler translation into English © thermofin GmbH... -
Page 9: Standards And Directives
Additional knowledge is required for activities in potentially explosive areas! thermofin recommends a level of knowledge that is described in the following standards: EN IEC 60079-14 (project planning, selection and construction of electrical systems) −... -
Page 10: Technical Data
Stainless steel 1.4404, welded Fins: Aluminium-magnesium, bright Housing: Stainless steel 1.4404, powder-coated, UV and corrosion resistant according to corrosivity category C5-M according to DIN EN ISO 12944-2 Operating and installation instructions for dry cooler translation into English © thermofin GmbH... -
Page 11: Notes On Noise
pressure test medium of the heat exchanger permissible temperature range of the fan allowed temperature range of the medium TS electrical connection values Operating and installation instructions for dry cooler translation into English © thermofin GmbH... -
Page 12: Safety
To avoid the risk of ignition, there must be no rust or rust film on the device, on the pipes or in the vicinity of the device. Operating and installation instructions for dry cooler translation into English © thermofin GmbH... -
Page 13: Safety Instructions On The Unit
If the temperature difference between the ambient temperature and the medium inlet temperature exceeds 70K, the max. permitted temperature slew rate must be observed: Temperature increase Start temperature max. < +10°C 1.5 K/min ambient ≥ +10°C 3.0 K/min ambient Operating and installation instructions for dry cooler translation into English © thermofin GmbH... -
Page 14: Safety Instructions On The Operating Supply
Further and more detailed information and direction for use and first aid as well as provisions resulting therefrom are to be found in the corresponding safety data sheet. Operating and installation instructions for dry cooler translation into English © thermofin GmbH... -
Page 15: Special Conditions For Safe Use In Potentially Explosive Areas
To avoid the risk of ignition, there must be no rust or rust film on the device, on the pipes or in the vicinity of the device. Operating and installation instructions for dry cooler translation into English © thermofin GmbH... -
Page 16: Transport, Storage, Positioning, Installation
Units must be firmly fixed on the transport vehicle and protected against vibrations, punches and slipping! Operating and installation instructions for dry cooler translation into English © thermofin GmbH... -
Page 17: Packing
A safe design of the packaging should be agreed with thermofin®. The pallets, crates and export boxes used for thermofin® units meet the requirements of the HPE and VDM standards (HPE – German Federal Association for Wooden Packages, Pallets and Export Packaging;... -
Page 18: Lifting And Positioning Of Table Devices Of Tdh Type
Lifting the front side with a forklift or lifting with forks that are too short will destroy the heat exchanger and will void the warranty. If further indications on transport or storage are attached to the unit or the packaging, they must be absolutely observed Operating and installation instructions for dry cooler translation into English © thermofin GmbH... -
Page 19: Installation Of Table Devices Of Tdh Type
The specified dimensions are minimum distances! Deviating installation conditions must be clarified with the manufacturer. Special measures may have to be taken, e.g. extended feet or air ducts. Operating and installation instructions for dry cooler translation into English © thermofin GmbH... -
Page 20: Piping Connection
In order to ensure sufficient mixing, at least a 10-fold circulation is required. The frost protection achieved can be determined from the mixture in the collecting container. Operating and installation instructions for dry cooler translation into English © thermofin GmbH... -
Page 21: Fans And Electrics
Wire only according to the enclosed circuit diagrams or terminal plans. Existing devices for strain relief must be used. The cable entries used by thermofin® are part of the explosion protection concept and must not be replaced by other types of screw connections. -
Page 22: Fans With External Rotor Motors
5.2 Fans with external rotor motors All series units supplied by thermofin® are equipped with maintenance-free, energy-saving fans from well-known manufacturers. Regardless of this, fans should be checked for function, bearing noise, free running and imbalance in accordance with the inspection and maintenance plan (point 7). In addition, the terminal covers should be checked for firm seating and tightness. -
Page 23: Electrical Switching And Control Devices
All components removed, loosened or dismantled for cleaning or control purposes must be properly reinstalled and checked for function after completion of the work! Operating and installation instructions for dry cooler translation into English © thermofin GmbH... -
Page 24: Commissioning, Normal Operation, Cleaning, Spare Parts, Decommissioning, Disposal
“6.1 Commissioning”: Visual inspection of the heat exchanger coil, check for fouling and damages Leak test of the heat exchanger coil Operating and installation instructions for dry cooler translation into English © thermofin GmbH... -
Page 25: Normal Operation
In case of operating conditions which differ from those stated in the quotation, the manufacturer must be consulted. 6.3 Cleaning thermofin® recommends that you periodically carry out certain cleaning measures. The type and frequency of the measures strongly depend on the respective installation site of the heat exchanger. DANGER When doing any cleaning work, make sure that no electrostatic charge can occur! The operator must ensure that no explosive atmosphere prevails or arises during cleaning. -
Page 26: Cleaning Of The Housing
The decommissioning is effected by closing the fluid-bearing tubes and by switching off the electrical system. Operating and installation instructions for dry cooler translation into English © thermofin GmbH... -
Page 27: Disposal
No emissions in the environment! Oil residuals must not reach the ground and must be disposed of with the special waste. Bring the emptied unit to recycling. Operating and installation instructions for dry cooler translation into English © thermofin GmbH... -
Page 28: Inspection And Maintenance
See the operating and maintenance manuals included in the scope of supply. The following table under point 7.1 can serve as a general recommendation. Operating and installation instructions for dry cooler translation into English © thermofin GmbH... -
Page 29: Maintenance Plan (Production)
Function connections Safety equipment and devices Function Yearly Replace damaged parts Emergency signals Alarm systems Pressure relief equipment Tightness Yearly Replace damaged parts Visual inspection Operating and installation instructions for dry cooler translation into English © thermofin GmbH... - Page 30 Page: 30/31 X-TDH.3-100-22-G-N-D5-BC-04 The measures listed are a minimum. Higher requirements resulting from maintenance plans of the operator or the specialist company commissioned with maintenance have priority. Operating and installation instructions for dry cooler translation into English © thermofin GmbH...
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Page 31: Troubleshooting
Repair or exchange the part Repair work may only be carried out by qualified and authorized persons. Before doing any repair work on the device, contact thermofin, see last page of this manual for contact. When replacing device parts, only use original thermofin spare parts. These can be obtained from thermofin by stating the project number.
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